Self-cleaning slag blowing device of rotary drum vacuum filter
By designing a self-cleaning slag blowing device, the problem of the problem that the drum vacuum filter is difficult to quickly clean the residual material slag and wastewater after use is solved, and rapid self-cleaning and cleaning and parts replacement are achieved, saving workers' physical strength and time, and ensuring the filtration standards of wastewater.
Patent Information
- Application Number
- CN202421852318.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-08-01
AI Technical Summary
After use, the existing rotary tube vacuum filter is difficult to quickly clean up the remaining stubborn material slag and wastewater, and it is impossible to quickly lift and replace parts, which increases the workload and physical energy consumption of workers.
A self-cleaning slag blowing device is designed, including cleaning water tanks, slag blowing boxes, mixing components, recycling components and flushing water pumps. The material slag is cleaned through a roller brush, the material slag blowing pump extracts the material slag, the clean water in the mixing barrel is mixed with sulfuric acid corrosion inhibitor for pickling, the recycling pump recovers the material slag and pickling liquid, and flushing and filtering through the flushing water pump, ultimately achieving rapid cleaning and parts replacement.
The rapid self-cleaning and cleaning of the rotary vacuum filter is achieved, which avoids the physical consumption of manual cleaning by workers, saves working time, and ensures that the filtration of wastewater meets the emission standards.
Smart Images

Figure CN222841659U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rotary drum vacuum filters, in particular to a self-cleaning slag blowing device of a rotary drum vacuum filter. Background Art
[0002] A rotary drum vacuum filter is a device that utilizes vacuum suction to continuously complete the entire filtering operation during the rotation of the drum. It is also called a "vacuum rotary filter". The outer wall of the drum is provided with small holes and is wrapped with filter cloth. The interior of the drum is divided into a number of sector-shaped grids that are not connected to each other. They are connected to the distribution head through the holes on the hollow shaft, and are connected to the vacuum pipeline and the compressed air pipeline in turn when the drum rotates.
[0003] After the existing rotary vacuum filter is used, the workers have to manually clean it, which increases the workers' workload. Now there are problems that the equipment cannot quickly clean the different parts of the rotary vacuum filter, and cannot quickly clean the residual stubborn material residue in multiple different ways, and cannot filter the wastewater after cleaning to meet the shell discharge standard, and cannot quickly lift the damaged parts of the rotary vacuum filter for long-term cleaning to facilitate workers to replace them. Therefore, a utility model is proposed to solve the above problems. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a self-cleaning slag blowing device for a rotary drum vacuum filter, which solves the problems of quickly cleaning the remaining stubborn material slag in different ways and filtering the wastewater after cleaning, as well as quickly lifting to facilitate workers to replace parts.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the utility model is implemented through the following technical scheme: a self-cleaning slag blowing device of a rotary drum vacuum filter, comprising a cleaning water tank, a water tank water pump is plugged into one side of the upper surface of the cleaning water tank, one end of the water tank water pump is sleeved with a three-way pipe, one end of the three-way pipe is plugged with a mixing assembly, a slag blowing box is provided on one side of the cleaning water tank, a slag blowing pump is plugged into one side of the slag blowing box, a cleaning device is plugged into one end of the three-way pipe, a slag suction head is plugged into one side of the cleaning device, a roller brush motor is plugged into one side of the slag suction head, a roller brush device is sleeved on one end of the roller brush motor, a fixing tool is installed on one side of the roller brush device by bolts, a recovery assembly is provided on one side of the cleaning water tank, a flushing water pump is plugged into one side of the cleaning water tank, and a flushing nozzle is sleeved on one end of the flushing water pump.
[0008] Optionally, the mixing assembly includes a mixing base, a mixing motor, a mixer, a mixing barrel, and a mixing pump. The mixing motor is plugged into the interior of the mixing base, the mixer is plugged into one end of the mixing motor, the mixing barrel is plugged into the upper surface of the mixing base, and the mixing pump is plugged into the upper surface of the mixing barrel.
[0009] Optionally, a mixing shaft is provided on the lower surface of the mixer, and the mixing shaft of the mixer and the mixing motor are adapted to each other.
[0010] Optionally, the recycling component includes a recycling box, a recycling cover, a recycling pump, a recycling head, a filter box, and a filter net. The upper surface of the recycling box is plugged with a recycling cover, the upper surface of the recycling cover is plugged with a recycling pump, one end of the recycling pump is plugged with a recycling head, the interior of the recycling box is plugged with a filter box, and the interior of the filter box is provided with a filter net.
[0011] Optionally, a filter screen is provided at the bottom of the filter box, and two filter screens are inserted into the middle of the filter box.
[0012] Optionally, a flushing seat is provided on one side of the cleaning water tank close to the flushing water pump, and the flushing seat of the cleaning water tank fixes the flushing nozzle to prevent it from falling.
[0013] Optionally, a slag blowing pipe is provided on the upper surface of the slag blowing box, a slag suction hole is opened on the upper surface of the slag suction head, and one end of the slag blowing pipe of the slag blowing box is connected to the slag suction hole of the slag suction head.
[0014] Optionally, a fixed shaft seat is provided on the other side of the residue suction head close to the roller brush motor, and the fixed shaft seat of the residue suction head fixes the roller brush to prevent it from falling off.
[0015] In summary, the technical effects and advantages of the utility model are:
[0016] 1. The utility model has a reasonable structure. The brush on the roller brush rotates to clean the residual material residue that cannot be fallen off. The slag blowing pump rotates to extract the material residue and suck it into the slag blowing box. The clean water and sulfuric acid corrosion inhibitor in the mixing barrel are fully mixed. The cleaning device pickles the stubborn material residue remaining after the roller brush is cleaned, and the residual material residue is quickly and thoroughly cleaned, which avoids the residual material residue affecting the working speed during the next use. The water tank pump extracts the clean water in the cleaning water tank and sprays the clean water on the cleaning nozzle to rinse the material residue that falls off after pickling into the material bin of the rotary drum vacuum filter, which avoids the use of the rotary drum vacuum filter affected by the unclean flushing of the pickling liquid, resulting in reduced work efficiency. The recovery pump rotates to extract the material residue and the pickling liquid that fall into the material bin of the rotary drum vacuum filter and recover them into the recovery box. The flushing water pump rotates to extract the clean water in the cleaning water tank, so that the flushing nozzle flushes the rotary drum vacuum filter. Flushing of the material bin of the empty filter and the material slag bin of the rotary drum vacuum filter, as well as recycling through the recycling components, quickly cleaning the entire rotary drum vacuum filter avoids the need for manual cleaning by workers, which increases the physical exertion of workers and greatly saves workers' physical strength and working time. The filter screen and activated carbon filter the pickling liquid, and the material slag remains on the filter screen. Pull the handle out of the filter box to clean the material slag on the filter screen, and filter the pickling liquid to meet the shell discharge standard to avoid direct discharge and pollution of the surrounding environment. After long-term pickling, the surface of the equipment is corroded. The fixed tooling fixes the replaced parts, and the bolts are turned to separate the fixed tooling from the slag suction head. The lifting equipment fixes the fixed ring on the fixed tooling, so that the parts that need to be replaced in the rotary drum vacuum filter can be quickly lifted, which is convenient for workers to replace parts, greatly speeds up the work and saves working time and workers' physical strength. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the cleaning water tank of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the flushing water pump of the utility model;
[0020] Figure 4 This is an exploded schematic diagram of the cleaning device structure of the utility model;
[0021] Figure 5 This is an exploded schematic diagram of the recycling box structure of the utility model.
[0022] In the figure: 1. Cleaning water tank; 2. Water tank water pump; 3. Tee pipe; 4. Mixing assembly; 401. Mixing base; 402. Mixing motor; 403. Mixer; 404. Mixing barrel; 405. Mixing pump; 5. Slag blowing box; 6. Slag blowing pump; 7. Cleaner; 8. Slag suction head; 9. Roller brush motor; 10. Roller brush; 11. Fixing tooling; 1101. Bolt; 12. Recovery assembly; 1201. Recovery box; 1202. Recovery cover; 1203. Recovery pump; 1204. Recovery head; 1205. Filter box; 1206. Filter net; 13. Flushing water pump; 14. Flushing nozzle. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example: Reference Figure 1-Figure 5 The self-cleaning slag blowing device of a rotary drum vacuum filter shown in the figure comprises a cleaning water tank 1, a water tank water pump 2 is plugged into one side of the upper surface of the cleaning water tank 1, a three-way pipe 3 is sleeved on one end of the water tank water pump 2, a mixing component 4 is plugged into one end of the three-way pipe 3, a slag blowing box 5 is provided on one side of the cleaning water tank 1, a slag blowing pump 6 is plugged into one side of the slag blowing box 5, a cleaning device 7 is plugged into one end of the three-way pipe 3, a slag suction head 8 is plugged into one side of the cleaning device 7, a roller brush motor 9 is plugged into one side of the slag suction head 8, a roller brush device 10 is sleeved on one end of the roller brush motor 9, a fixing tool 11 is installed on one side of the roller brush device 10 by bolts 1101, a recovery component 12 is provided on one side of the cleaning water tank 1, a flushing water pump 13 is plugged into one side of the cleaning water tank 1, and a flushing nozzle 14 is sleeved on one end of the flushing water pump 13.
[0025] As a preferred implementation in this embodiment, Figures 1 to 5As shown, a water tank pump 2 is plugged into one side of the upper surface of the cleaning water tank 1, a three-way pipe 3 is sleeved on one end of the water tank pump 2, a mixing component 4 is plugged into one end of the three-way pipe 3, and the mixing component 4 includes a mixing base 401, a mixing motor 402, a mixer 403, a mixing barrel 404, and a mixing pump 405. The mixing motor 402 is plugged into the interior of the mixing base 401, and the mixer 403 is plugged into one end of the mixing motor 402. The upper surface of the mixing base 401 is plugged into the mixing barrel 404, and the upper surface of the mixing barrel 404 is plugged into the mixing pump 405. A mixing shaft is provided on the lower surface of the mixer 403, and the mixing shaft of the mixer 403 is adapted to the mixing motor 402. The mixing shaft and the mixing barrel 404 are made of stainless steel. A slag blowing box 5 is provided, a slag blowing pump 6 is plugged into one side of the slag blowing box 5, a cleaning device 7 is plugged into one end of the three-way pipe 3, a connecting pipe is provided at one end of the three-way pipe 3, one end of the three-way pipe 3 is fixed to the cleaning device 7, a plurality of cleaning nozzles are provided on the lower surface of the cleaning device 7, a slag suction head 8 is plugged into one side of the cleaning device 7, a slag blowing pipe is provided on the upper surface of the slag blowing box 5, a slag suction hole is provided on the upper surface of the slag suction head 8, one end of the slag blowing pipe of the slag blowing box 5 is connected to the slag suction hole of the slag suction head 8, a fixed shaft seat is provided on the other side of the slag suction head 8 close to the roller brush motor 9, the fixed shaft seat of the slag suction head 8 fixes the roller brush 10 to prevent it from falling off, a brush is provided on the surface of the roller brush 10, a roller brush motor 9 is plugged into one side of the slag suction head 8, one end of the roller brush motor 9 is sleeved with the roller brush 10, and the roller brush A fixing tool 11 is installed on one side of the cleaning tank 10 by bolts 1101, and a fixing ring number 3 is arranged on the upper surface of the fixing tool 11. A recovery component 12 is arranged on one side of the cleaning water tank 1, and the recovery component 12 includes a recovery box 1201, a recovery cover 1202, a recovery pump 1203, a recovery head 1204, a filter box 1205, and a filter screen 1206. The recovery cover 1202 is plugged into the upper surface of the recovery box 1201, and the recovery pump 1203 is plugged into the upper surface of the recovery cover 1202. The recovery head 1204 is plugged into one end of the recovery pump 1203. The filter box 1205 is plugged into the interior of the recovery box 1201, and the filter screen 1206 is arranged inside the filter box 1205. The filter screen 1206 is arranged at the bottom of the filter box 1205. Two filters 1206 are inserted in the middle of the box 1205, and activated carbon is arranged on the bottom filter 1206 inside the filter box 1205. A handle is arranged on one side of the filter box 1205, and a flushing water pump 13 is inserted on one side of the cleaning water tank 1. A flushing nozzle 14 is sleeved on one end of the flushing water pump 13. A flushing seat is arranged on the side of the cleaning water tank 1 close to the flushing water pump 13. The flushing seat of the cleaning water tank 1 fixes the flushing nozzle 14 to prevent it from falling. A flushing hose is arranged on one end of the flushing nozzle 14. During use, the equipment is moved to one side of the rotary vacuum filter so that the slag suction head 8 is located above the rotary vacuum filter, and the roller brush 10 is driven to rotate by the roller brush motor 9, so that the brush on the roller brush 10 rotates to clean the residual material slag that cannot fall off.The slag blowing pump 6 rotates to extract the material slag cleaned by the roller brush 10 through the slag suction head 8 and suck it into the slag blowing box 5. After the cleaned material slag is recovered into the slag blowing box 5, clean water and sulfuric acid corrosion inhibitor are added to the mixing barrel 404, and the mixer 403 is driven to rotate by the mixing motor 402 to fully mix the clean water and sulfuric acid corrosion inhibitor in the mixing barrel 404. The mixed pickling liquid in the mixing barrel 404 is extracted by the mixing pump 405, and the pickling liquid is sprayed through the cleaning nozzle of the cleaning device 7 to pickle the stubborn material slag remaining after the roller brush 10 is cleaned, so as to quickly and thoroughly clean the remaining material slag, thereby avoiding the influence of the remaining material slag during the next use. Working speed, by adding clean water into the cleaning water tank 1, the clean water in the cleaning water tank 1 is extracted by the water tank water pump 2, and the clean water is sprayed through the cleaning nozzle of the cleaning device 7, and the material residue that falls off after pickling is rinsed into the material bin of the rotary vacuum filter. The clean water is repeatedly extracted by the water tank water pump 2 for repeated flushing, thereby avoiding the use of the rotary vacuum filter affected by the pickling liquid being not rinsed cleanly and causing the work efficiency to be reduced. After the pickling liquid is sprayed and cleaned by the brush on the roller brush 10 and the cleaning nozzle of the cleaning device 7, the material residue and pickling liquid that fall into the material bin of the rotary vacuum filter are extracted through the recovery head 1204 through the recovery pump 1203 and recovered into the recovery box 1201, and then flushed The water pump 13 rotates to extract clean water from the cleaning water tank 1, so that the flushing nozzle 14 flushes the material bin and the material slag bin of the rotary vacuum filter, and recycles through the recovery component 12, so that the rotary vacuum filter can be quickly cleaned as a whole, avoiding the need for workers to manually clean and increase the physical consumption of workers, thereby greatly saving the physical strength and working time of workers. The material slag and pickling liquid extracted by the recovery pump 1203 enter the recovery box 1201, and the pickling liquid is filtered through the filter screen 1206 in the filter box 1205 and the activated carbon in the filter box 1205, so that the material slag remains on the filter screen 1206, and after cleaning, it is filtered out through the filter box 120 5, pull out the filter box 1205 to clean the material residue on the filter screen 1206, so that the pickling liquid can be filtered to meet the shell discharge standard, avoiding direct discharge and polluting the surrounding environment. After pickling the rotary vacuum filter, the surface of the equipment is corroded after a long time of pickling. The workers fix the parts to be replaced by the fixed tooling 11 of the rotary vacuum filter, and the fixed tooling 11 is separated from one side of the suction head 8 by rotating the bolt 1101. The fixed ring on the fixed tooling 11 is fixed by the lifting equipment, so that the parts that need to be replaced of the rotary vacuum filter can be quickly lifted, which is convenient for workers to replace parts, greatly speeding up the work speed, saving working time and workers' physical strength.
[0026] How this utility works:
[0027] During use, the equipment is moved to one side of the rotary vacuum filter so that the slag suction head 8 is located above the rotary vacuum filter, and the roller brush 10 is driven to rotate by the roller brush motor 9 to make the brush on the roller brush 10 rotate to clean the residual material slag that cannot fall off, and the slag blowing pump 6 rotates to extract the material slag cleaned by the roller brush 10 through the slag suction head 8 and suck it into the slag blowing box 5. After the cleaned material slag is recovered into the slag blowing box 5, clean water and sulfuric acid corrosion inhibitor are added to the mixing barrel 404, and the mixer 403 is driven to rotate by the mixing motor 402 to fully mix the clean water and sulfuric acid corrosion inhibitor in the mixing barrel 404, and the mixed pickling liquid in the mixing barrel 404 is extracted by the mixing pump 405, and the cleaning liquid of the cleaning device 7 is removed. The cleaning nozzle sprays pickling liquid, and pickles the stubborn material residue remaining after the roller brush 10 is cleaned. Clean water is added into the cleaning water tank 1, and the clean water in the cleaning water tank 1 is extracted by the water tank water pump 2. Clean water is sprayed through the cleaning nozzle of the cleaning device 7, and the material residue that falls off after pickling is rinsed into the material bin of the rotary vacuum filter. The clean water is repeatedly rinsed by the water tank water pump 2. After the pickling liquid is sprayed and cleaned by the brush on the roller brush 10 and the cleaning nozzle of the cleaning device 7, the material residue and pickling liquid that fall into the material bin of the rotary vacuum filter are extracted through the recovery head 1204 through the recovery pump 1203 and recovered into the recovery tank 1201. The clean water in the cleaning water tank 1 is extracted by the flushing water pump 13. The washing nozzle 14 washes the material bin and the material slag bin of the rotary vacuum filter and is recycled through the recovery component 12. The material slag and pickling liquid extracted by the recovery pump 1203 enter the recovery box 1201, and the pickling liquid is filtered through the filter screen 1206 in the filter box 1205 and the activated carbon in the filter box 1205, so that the material slag remains on the filter screen 1206. After cleaning, the filter box 1205 is pulled out through the handle of the filter box 1205 to clean the material slag on the filter screen 1206. The workers use the fixing tool 11 to fix the replaced parts of the rotary vacuum filter, and the fixing tool 11 is separated from one side of the slag suction head 8 by rotating the bolt 1101. The fixing tool 11 is fixed by the hoisting equipment. The equipment is fixed by the fixing ring on the fixed tooling 11, and the residual material slag is quickly and thoroughly cleaned, so that the residual material slag does not affect the working speed when it is used next time, thereby avoiding the unclean rinsing of the pickling liquid affecting the use of the rotary drum vacuum filter and reducing the work efficiency. The rotary drum vacuum filter can be quickly cleaned as a whole, avoiding the need for workers to manually clean and increase the physical consumption of the workers, thereby greatly saving the physical strength and working time of the workers, so that the pickling liquid can be filtered to meet the shell discharge standard, avoiding direct discharge to pollute the surrounding environment, so that the parts that need to be replaced of the rotary drum vacuum filter can be quickly lifted, which is convenient for workers to replace parts, greatly speeding up the work speed and saving working time and workers' physical strength.
[0028] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0029] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A self-cleaning slag blowing device for a rotary vacuum filter, comprising a cleaning water tank (1), characterized in that: A water tank pump (2) is plugged into one side of the upper surface of the cleaning water tank (1), a three-way pipe (3) is sleeved on one end of the water tank pump (2), a mixing assembly (4) is sleeved on one end of the three-way pipe (3), a slag blowing box (5) is provided on one side of the cleaning water tank (1), a slag blowing pump (6) is sleeved on one side of the slag blowing box (5), a cleaning device (7) is sleeved on one side of the three-way pipe (3), a slag suction head (8) is sleeved on one side of the cleaning device (7), a roller brush motor (9) is sleeved on one end of the roller brush motor (9), a fixing fixture (11) is installed on one side of the roller brush (10) via bolts (1101), a recovery assembly (12) is provided on one side of the cleaning water tank (1), a flushing water pump (13) is sleeved on one side of the cleaning water tank (1), a flushing nozzle (14) is sleeved on one end of the flushing water pump (13).
2. The self-cleaning slag blowing device of a rotary vacuum filter according to claim 1, characterized in that: The mixing assembly (4) comprises a mixing base (401), a mixing motor (402), a mixer (403), a mixing barrel (404), and a mixing pump (405); the mixing motor (402) is plugged into the interior of the mixing base (401); the mixer (403) is plugged into one end of the mixing motor (402); the mixing barrel (404) is plugged into the upper surface of the mixing base (401); and the mixing pump (405) is plugged into the upper surface of the mixing barrel (404).
3. The self-cleaning slag blowing device of a rotary vacuum filter according to claim 2, characterized in that: A mixing shaft is provided on the lower surface of the mixer (403), and the mixing shaft of the mixer (403) and the mixing motor (402) are adapted to each other.
4. The self-cleaning slag blowing device of a rotary vacuum filter according to claim 1, characterized in that: The recycling component (12) comprises a recycling box (1201), a recycling cover (1202), a recycling pump (1203), a recycling head (1204), a filter box (1205), and a filter screen (1206); the recycling cover (1202) is plugged into the upper surface of the recycling box (1201); the recycling pump (1203) is plugged into the upper surface of the recycling cover (1202); one end of the recycling pump (1203) is plugged into the recycling head (1204); the interior of the recycling box (1201) is plugged into the filter box (1205); and the interior of the filter box (1205) is provided with a filter screen (1206).
5. The self-cleaning slag blowing device of a rotary vacuum filter according to claim 4, characterized in that: A filter screen (1206) is provided at the bottom of the filter box (1205), and two filter screens (1206) are inserted into the middle of the filter box (1205).
6. The self-cleaning slag blowing device of a rotary vacuum filter according to claim 1, characterized in that: A flushing seat is provided on one side of the cleaning water tank (1) close to the flushing water pump (13), and the flushing seat of the cleaning water tank (1) fixes the flushing nozzle (14) to prevent it from falling.
7. The self-cleaning slag blowing device of a rotary vacuum filter according to claim 1, characterized in that: A slag blowing pipe is provided on the upper surface of the slag blowing box (5), a slag suction hole is provided on the upper surface of the slag suction head (8), and one end of the slag blowing pipe of the slag blowing box (5) is connected to the slag suction hole of the slag suction head (8).
8. The self-cleaning slag blowing device of a rotary vacuum filter according to claim 1, characterized in that: A fixed shaft seat is provided on the other side of the residue suction head (8) close to the roller brush motor (9), and the fixed shaft seat of the residue suction head (8) fixes the roller brush (10) to prevent it from falling off.