High-speed dispersion machine convenient for sampling and used for chemical production
By designing a structure that is convenient for sampling on a high-speed disperser for chemical production, including a sampling mechanism and an adjustment mechanism, the problem of inconvenience in sampling in the prior art is solved, and rapid sampling operation without shutdown is achieved, and operating efficiency is improved.
Patent Information
- Application Number
- CN202421846605.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing high-speed dispersers for chemical production are inconvenient when sampling, and usually require shutdown operations, which reduces operating efficiency.
A high-speed disperser for chemical production that is convenient for sampling is designed. It adopts a combination of mounting plate, hydraulic rod, mounting frame, drive motor, dispersing frame, dispersing box, sampling mechanism and adjustment mechanism. The drive motor drives the dispersing frame to rotate for dispersing processing, and achieves rapid and convenient sampling operations through the sampling mechanism and adjustment mechanism.
It realizes convenient sampling of chemical raw materials without shutting down, improves operating efficiency, and facilitates staff to understand the dispersion and processing of chemical raw materials.
Smart Images

Figure CN222841925U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of chemical production, and particularly relates to a high-speed disperser for chemical production which is convenient for sampling. Background Art
[0002] During chemical production, some solid chemical raw materials need to be dispersed into liquid chemical raw materials to form mixed chemical raw materials, so corresponding high-speed dispersers for chemical production are needed.
[0003] When using a high-speed disperser for chemical production to disperse chemical raw materials, in order to better understand the dispersion and processing of chemical raw materials, it is necessary to sample the chemical raw materials for inspection. However, some existing high-speed dispersers for chemical production have the problem of inconvenient sampling. When sampling, it is often necessary to stop the machine, which is troublesome to operate and reduces the overall operating efficiency. Utility Model Content
[0004] The utility model provides a high-speed disperser for chemical production which is convenient for sampling, aiming to solve the problem of inconvenience in sampling of the currently used high-speed disperser for chemical production proposed in the above background technology.
[0005] To solve the above problems, the utility model is implemented as follows: a high-speed disperser for chemical production that is easy to sample, comprising: a mounting plate, on which a hydraulic rod is fixedly mounted; a mounting frame fixedly mounted on the output shaft of the hydraulic rod; a driving motor fixedly mounted on the mounting frame; a dispersion frame rotatably mounted on the mounting frame, one end of the dispersion frame being fixedly connected to the output shaft of the driving motor, the dispersion frame being used for dispersing chemical raw material processing; a dispersion box fixedly mounted on the mounting plate, the dispersion box being used for dispersing chemical raw materials, the dispersion box corresponding to the dispersion frame; a sampling mechanism mounted on the dispersion box, the sampling mechanism being used for sampling chemical raw materials in the dispersion box; an adjustment mechanism arranged on the dispersion box and the sampling mechanism, the adjustment mechanism being used for adjusting the sampling height of the sampling mechanism.
[0006] Preferably, the sampling mechanism includes: a sampling cylinder fixedly mounted on the outer wall of one side of the dispersion box; a piston rod slidably mounted in the sampling cylinder; a telescopic rod fixedly mounted on the outer wall of one side of the dispersion box, the output shaft of the telescopic rod and the piston rod being fixedly connected; a transverse tube fixedly mounted on the dispersion box, the transverse tube being connected to the sampling cylinder; a hose assembled in the dispersion box, the hose being connected to the transverse tube; a connecting tube fixedly mounted on the sampling cylinder, the connecting tube and the transverse tube being provided with control valves.
[0007] Preferably, the adjustment mechanism includes: a mounting shaft rotatably mounted on the dispersion box; a servo motor fixedly mounted on an outer wall of one side of the dispersion box, the output shaft of the servo motor being fixedly connected to one end of the mounting shaft; a capstan fixedly mounted on the mounting shaft, a pull rope being wound around the capstan, and the pull rope being connected to the hose.
[0008] Preferably, a counterweight block is provided on the hose, a partition net is fixedly installed in the dispersion box, and the hose is located inside the partition net.
[0009] Preferably, a cooling mechanism is provided on the mounting plate and the dispersion box, and the cooling mechanism is used to cool the dispersion box, and the cooling mechanism includes: a box body fixedly mounted on the mounting plate, and the box body is used to place cooling water; a semiconductor refrigeration plate assembled on the box body, and the semiconductor refrigeration plate is used to cool the cooling water placed in the box body; a water pump fixedly mounted on the box body, and a bent pipe is fixedly mounted on the water inlet end of the water pump, and the bent pipe extends to the interior of the box body; a heat dissipation pipe is arranged on the dispersion box, and one end of the heat dissipation pipe is connected to the water outlet end of the water pump, and the other end of the heat dissipation pipe is connected to the box body.
[0010] Preferably, a cooling fan is fixedly mounted on one outer wall of the box body, the cooling fan is located on one side of the semiconductor refrigeration plate, the cooling fan and the heat dissipation surface of the semiconductor refrigeration plate correspond to each other, and a one-way valve is provided at one end of the heat dissipation pipe.
[0011] Preferably, a sealing cover is rotatably installed on the dispersion rack, the sealing cover is matched with the dispersion box, a hook is fixedly installed on the sealing cover, a connecting buckle is fixedly installed on the dispersion box, the connecting buckle is matched with the hook, and a discharge pipe is provided on one side of the dispersion box.
[0012] Compared with the related art, the high-speed disperser for chemical production that is convenient for sampling provided by the utility model has the following beneficial effects:
[0013] Compared with the existing technology, this solution provides a high-speed disperser for chemical production that is easy to sample:
[0014] By starting the driving motor to drive the dispersion rack to rotate, the chemical raw materials can be dispersed and processed. The sampling mechanism can be used to conveniently and quickly perform sampling. When it is necessary to sample raw materials at different heights in the dispersion box, the sampling height of the sampling mechanism can be adjusted through the adjustment mechanism. During the entire operation, the chemical raw materials can be dispersed, mixed, processed and produced, and it is easy to sample the raw materials without stopping the machine, which makes it convenient for the staff to understand the dispersion processing of the chemical raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the main structure of a high-speed disperser for chemical production that is convenient for sampling provided by the utility model;
[0016] Figure 2 It is a schematic diagram of the main cross-sectional structure of the utility model;
[0017] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.
[0018] Figure 4 for Figure 2 An enlarged schematic diagram of the structure of part B shown in FIG.
[0019] Figure 5 It is a three-dimensional structural schematic diagram of the sampling tube and the connecting tube in the utility model.
[0020] Figure numerals: 1. Mounting plate; 2. Hydraulic rod; 3. Mounting frame; 4. Driving motor; 5. Dispersion frame; 6. Dispersion box; 7. Sampling mechanism; 701. Sampling tube; 702. Piston rod; 703. Telescopic rod; 704. Cross tube; 705. Hose; 706. Connecting pipe; 8. Mounting shaft; 9. Servo motor; 10. Winch; 11. Pull rope; 12. Box body; 13. Semiconductor refrigeration plate; 14. Water pump; 15. Bend pipe; 16. Heat dissipation pipe; 17. Sealing cover. DETAILED DESCRIPTION
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0022] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0023] The utility model embodiment provides a high-speed disperser for chemical production that is convenient for sampling, such as Figure 1-5 As shown, a high-speed disperser for chemical production that is convenient for sampling comprises: a mounting plate 1, on which a hydraulic rod 2 is fixedly mounted; a mounting frame 3 fixedly mounted on the output shaft of the hydraulic rod 2; a driving motor 4 fixedly mounted on the mounting frame 3; a dispersion frame 5 rotatably mounted on the mounting frame 3, one end of the dispersion frame 5 being fixedly connected to the output shaft of the driving motor 4, and the dispersion frame 5 being used for dispersing chemical raw material processing; a dispersion box 6 fixedly mounted on the mounting plate 1, and the dispersion box 6 being used for dispersing chemical raw materials, and the dispersion box 6 and the dispersion frame 5 corresponding to each other; a sampling mechanism 7 mounted on the dispersion box 6, and the sampling mechanism 7 being used for sampling the chemical raw materials in the dispersion box 6; an adjusting mechanism arranged on the dispersion box 6 and the sampling mechanism 7, and the adjusting mechanism being used for adjusting the sampling height of the sampling mechanism 7.
[0024] In this embodiment, when processing chemical raw materials, solid chemical raw materials and liquid chemical raw materials are placed in a dispersion box 6, and then the hydraulic rod 2 is started by a controller (a controller is provided on the device) to drive the dispersion rack 5 to move down into the dispersion box 6, and the drive motor 4 is started by the controller to drive the dispersion rack 5 to rotate, and different chemical raw materials are dispersed to form a certain mixture. During the processing, when it is necessary to sample the raw materials in the dispersion box 6, the sampling mechanism 7 is started by the controller for sampling. When it is necessary to sample the raw materials at different heights in the dispersion box 6, the sampling height of the sampling mechanism 7 is adjusted by the controller. During the entire operation, the chemical raw materials can be dispersed, mixed, processed and produced, and it is convenient to sample the raw materials, so that the staff can understand the situation of the dispersed processing of the chemical raw materials.
[0025] In a further preferred embodiment of the utility model, the sampling mechanism 7 includes: a sampling cylinder 701 fixedly mounted on the outer wall of one side of the dispersion box 6; a piston rod 702 slidably mounted in the sampling cylinder 701; a telescopic rod 703 fixedly mounted on the outer wall of one side of the dispersion box 6, the output shaft of the telescopic rod 703 and the piston rod 702 being fixedly connected; a transverse tube 704 fixedly mounted on the dispersion box 6, the transverse tube 704 being connected to the sampling cylinder 701; a hose 705 assembled in the dispersion box 6, the hose 705 being connected to the transverse tube 704; a connecting tube 706 fixedly mounted on the sampling cylinder 701, the connecting tube 706 and the transverse tube 704 being provided with control valves.
[0026] In this embodiment, when the sampling mechanism 7 is used, the control valve on the transverse tube 704 is opened, and the telescopic rod 703 is started by the controller to drive the piston rod 702 to move downward to form a negative pressure in the sampling tube 701, thereby forming a negative pressure in the hose 705. The raw materials in the dispersion box 6 enter the transverse tube 704 through the hose 705, and then enter the sampling tube 701. After the sampling is completed, the control valve on the transverse tube 704 is closed, the control valve on the connecting tube 706 is opened, and then the telescopic rod 703 is started by the controller to drive the piston rod 702 to move upward, thereby discharging the sampled raw materials through the connecting tube 706, so as to facilitate the staff to connect the processing of the chemical raw materials.
[0027] In a further preferred embodiment of the utility model, the adjusting mechanism includes: a mounting shaft 8 rotatably mounted on the dispersion box 6; a servo motor 9 fixedly mounted on an outer wall of one side of the dispersion box 6, the output shaft of the servo motor 9 being fixedly connected to one end of the mounting shaft 8; a capstan 10 fixedly sleeved on the mounting shaft 8, a pull rope 11 being wound around the capstan 10, and the pull rope 11 being connected to the hose 705.
[0028] In this embodiment, when it is necessary to take raw materials at different heights in the dispersion box 6, the servo motor 9 is started by the controller to drive the winch 10 on the mounting shaft 8 to perform corresponding forward and reverse rotations, thereby retracting and releasing the pull rope 11, thereby adjusting the use position of the hose 705, thereby facilitating the taking of raw materials at different heights in the dispersion box 6.
[0029] In a further preferred embodiment of the present invention, a counterweight is provided on the hose 705, a partition is fixedly installed in the dispersion box 6, and the hose 705 is located inside the partition.
[0030] In this embodiment, the counterweight block is used to facilitate adjustment of the use position of the hose 705 , and the partition net can protect the hose 705 to prevent the hose 705 from contacting the dispersion rack 5 .
[0031] In a further preferred embodiment of the utility model, a cooling mechanism is provided on the mounting plate 1 and the dispersion box 6, and the cooling mechanism is used to cool the dispersion box 6, and the cooling mechanism includes: a box body 12 fixedly mounted on the mounting plate 1, and the box body 12 is used to place cooling water; a semiconductor refrigeration plate 13 assembled on the box body 12, and the semiconductor refrigeration plate 13 is used to cool the cooling water placed in the box body 12; a water pump 14 fixedly mounted on the box body 12, and a curved pipe 15 is fixedly mounted on the water inlet end of the water pump 14, and the curved pipe 15 extends to the interior of the box body 12; a heat dissipation pipe 16 arranged on the dispersion box 6, and one end of the heat dissipation pipe 16 is connected to the water outlet end of the water pump 14, and the other end of the heat dissipation pipe 16 is connected to the box body 12.
[0032] In this embodiment, when some special chemical raw materials generate heat during the dispersion process and the dispersion box 6 needs to be cooled, the semiconductor refrigeration sheet 13 is started by the controller to cool the cooling water in the box body 12, and the water pump 14 is started by the controller. The cooling water enters the heat pipe 16 through the curved pipe 15, and the low-temperature cooling water contacts the high-temperature dispersion box 6. According to the principle of heat exchange, the heat on the dispersion box 6 can be taken away, thereby cooling the dispersion box 6 and improving the safety of the chemical raw material dispersion process. The cooling water then flows back to the box body 12, and the dispersion box 6 is cooled by repeated cycles (temperature sensors are provided on the box body 12 and the dispersion box 6).
[0033] In a further preferred embodiment of the utility model, a cooling fan is fixedly installed on the outer wall of one side of the box body 12, and the cooling fan is located on one side of the semiconductor refrigeration plate 13. The cooling fan and the heat dissipation surface of the semiconductor refrigeration plate 13 correspond to each other, and a one-way valve is provided at one end of the heat dissipation pipe 16.
[0034] In this embodiment, a heat dissipation fan is used to dissipate heat from the semiconductor refrigeration plate 13 to improve the cooling effect of the semiconductor refrigeration plate 13, and a one-way valve is used to avoid backflow.
[0035] In a further preferred embodiment of the utility model, a sealing cover 17 is sealingly rotatably installed on the dispersion rack 5, the sealing cover 17 and the dispersion box 6 are matched, a hook is fixedly installed on the sealing cover 17, a connecting buckle is fixedly installed on the dispersion box 6, the connecting buckle and the hook are matched, and a discharge pipe is provided on one side of the dispersion box 6.
[0036] In this embodiment, the sealing cover 17 and the dispersion box 6 are conveniently connected and fixed by connecting buckles and hooks. The dispersion box 6 can be sealed by the sealing cover 17, so as to better disperse the chemical raw materials. An exhaust valve is provided on the sealing cover 17. When some chemical raw materials generate heat during the dispersion process, the exhaust valve can be opened for exhaust according to actual conditions. When it is necessary to discharge the chemical raw materials after the dispersion process, the discharge pipe can be opened for discharge.
[0037] To sum up, compared with the relevant technology, by starting the driving motor 4 to drive the dispersion rack 5 to rotate, the chemical raw materials are dispersed and processed, and the sampling mechanism 7 can be used to conveniently and quickly perform sampling. When it is necessary to sample the raw materials at different heights in the dispersion box 6, the sampling height of the sampling mechanism 7 is adjusted by the adjustment mechanism. During the whole operation process, the chemical raw materials can be dispersed, mixed, processed and produced, and it is convenient to sample the raw materials without stopping the machine for sampling, which is convenient for the staff to understand the situation of the dispersed processing of the chemical raw materials.
[0038] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0039] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A high-speed disperser for chemical production that is convenient for sampling, characterized in that: include: A mounting plate, on which a hydraulic rod is fixedly mounted; A mounting bracket fixedly mounted on the output shaft of the hydraulic rod; A driving motor fixedly mounted on the mounting frame; A dispersion rack rotatably mounted on the mounting frame, one end of the dispersion rack being fixedly connected to the output shaft of the driving motor, and the dispersion rack being used for dispersing chemical raw material processing; A dispersion box fixedly mounted on the mounting plate, the dispersion box being used for dispersing chemical raw materials, the dispersion box corresponding to the dispersion rack; A sampling mechanism mounted on the dispersion box, the sampling mechanism being used to sample the chemical raw materials in the dispersion box; An adjusting mechanism is arranged on the dispersion box and the sampling mechanism, and the adjusting mechanism is used to adjust the sampling height of the sampling mechanism.
2. The high-speed disperser for chemical production convenient for sampling as claimed in claim 1, characterized in that: The sampling mechanism comprises: A sampling cylinder fixedly mounted on an outer wall of one side of the dispersion box; A piston rod slidably mounted in the sampling cylinder; A telescopic rod fixedly mounted on an outer wall of one side of the dispersion box, wherein an output shaft of the telescopic rod is fixedly connected to the piston rod; A horizontal tube fixedly mounted on the dispersion box, the horizontal tube being in communication with the sampling tube; A hose installed in the dispersion box, the hose being in communication with the horizontal pipe; A connecting pipe is fixedly mounted on the sampling tube, and control valves are arranged on the connecting pipe and the cross pipe.
3. The high-speed disperser for chemical production convenient for sampling as claimed in claim 2, characterized in that: The regulating mechanism comprises: Rotating a mounting shaft mounted on the dispersion box; A servo motor is fixedly mounted on an outer wall of one side of the dispersion box, wherein an output shaft of the servo motor is fixedly connected to one end of the mounting shaft; A capstan is fixedly sleeved on the mounting shaft, a pull rope is wound around the capstan, and the pull rope is connected to the hose.
4. The high-speed disperser for chemical production convenient for sampling as claimed in claim 2, characterized in that: A counterweight is arranged on the hose, a partition net is fixedly installed in the dispersion box, and the hose is located inside the partition net.
5. The high-speed disperser for chemical production convenient for sampling as claimed in claim 1, characterized in that: The mounting plate and the dispersion box are provided with a cooling mechanism, and the cooling mechanism is used to cool the dispersion box, and the cooling mechanism includes: A box body fixedly mounted on the mounting plate, the box body being used to place cooling water; A semiconductor refrigeration sheet mounted on the box, the semiconductor refrigeration sheet is used to cool the cooling water placed in the box; A water pump fixedly mounted on the box, wherein a curved pipe is fixedly mounted on the water inlet end of the water pump, and the curved pipe extends to the interior of the box; A heat dissipation pipe is arranged on the dispersion box, one end of the heat dissipation pipe is connected to the water outlet end of the water pump, and the other end of the heat dissipation pipe is connected to the box body.
6. The high-speed disperser for chemical production convenient for sampling as claimed in claim 5, characterized in that: A cooling fan is fixedly mounted on one outer wall of the box body. The cooling fan is located on one side of the semiconductor refrigeration plate. The cooling fan and the heat dissipation surface of the semiconductor refrigeration plate correspond to each other. A one-way valve is arranged at one end of the heat dissipation pipe.
7. The high-speed disperser for chemical production convenient for sampling as claimed in claim 1, characterized in that: A sealing cover is rotatably installed on the dispersion rack, and the sealing cover is matched with the dispersion box. A hook is fixedly installed on the sealing cover, and a connecting buckle is fixedly installed on the dispersion box, and the connecting buckle is matched with the hook. A discharge pipe is arranged on one side of the dispersion box.