Adjustable high-temperature and high-pressure steam cleaning machine

By designing an adjustable high-temperature and high-pressure steam cleaning machine including sensors and DSP digital controllers, the problem of inability to adjust the steam flow rate and low intelligence in the prior art is solved, and intelligent control and efficient cleaning effects of the steam cleaning process are achieved.

CN222842658UActive Publication Date: 2025-05-09BMA TIANJIN LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202421508559.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-05-09
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing steam cleaning machines cannot adjust the steam flow rate according to actual conditions, cannot meet the cleaning operations of different requirements, and are not very intelligent.

Method used

An adjustable high-temperature and high-pressure steam cleaning machine including a water tank, a high-pressure water pump, a steam generator, a steam jet pump, a steam temperature reducer, a steam nozzle and a control device is designed. Data is collected through temperature, pressure, liquid level, smoke and water quality sensors, and intelligent and automated control is achieved using DSP digital controller.

Benefits of technology

It realizes intelligent control of the steam cleaning process, can adjust the temperature and pressure of the steam according to actual conditions, improves the cleaning efficiency and accuracy, and enhances the intelligent level of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222842658U_ABST
    Figure CN222842658U_ABST
Patent Text Reader

Abstract

The utility model provides an adjustable high-temperature and high-pressure steam cleaning machine. The adjustable high-temperature and high-pressure steam cleaning machine comprises a shell, a water tank, a high-pressure water pump, a steam generating device, a steam jet pump, a steam desuperheater, a steam nozzle and a control device. The water tank is connected with the high-pressure water pump and the steam generating device, the steam generating device is connected with the steam jet pump through a pipeline, the steam jet pump is connected with the steam desuperheater, the steam desuperheater is connected with the steam nozzle, and the high-pressure water pump, the steam generating device, the steam jet pump and the steam desuperheater are all connected with the control device. The system further comprises a temperature sensor, a pressure sensor, a liquid level sensor, a smoke intensity sensor and a water quality sensor. The water tank and the steam generating device are arranged to generate steam to clean products, work is convenient, the high-speed digital signal processor is adopted, signals of temperature, pressure, smoke intensity, liquid level and the like are collected in real time, the temperature and pressure of cleaning steam are controlled, and intelligent and automatic control is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of cleaning machines, in particular to an adjustable high-temperature and high-pressure steam cleaning machine. Background Art

[0002] Steam cleaning machine, also known as saturated steam cleaning machine, is a cleaning equipment that uses the high temperature and external high pressure of saturated steam to clean the oil stains and dirt on the surface of parts and vaporize them. It can clean any small gaps and holes, peel off and remove oil stains and residues, and achieve high efficiency, water saving, cleanliness, dryness, and low cost requirements, replacing expensive dry ice cleaning. However, existing steam cleaning machines cannot adjust the steam flow according to actual conditions, cannot meet different cleaning requirements, and are not highly intelligent. Summary of the invention

[0003] In view of this, the utility model aims to overcome the deficiencies of the above-mentioned problems in the prior art and proposes an adjustable high-temperature and high-pressure steam cleaning machine.

[0004] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0005] An adjustable high-temperature and high-pressure steam cleaning machine comprises a shell, a water tank arranged in the shell, a high-pressure water pump, a steam generating device, a steam jet pump, a steam desuperheater, a steam nozzle, and a control device;

[0006] The water tank is connected to a high-pressure water pump on one hand and a steam generating device on the other hand. The steam generating device is connected to a steam jet pump through a pipeline. The steam jet pump is connected to a steam desuperheater. The steam desuperheater is connected to a steam nozzle. The high-pressure water pump, the steam generating device, the steam jet pump and the steam desuperheater are all connected to a control device.

[0007] The water tank and the steam desuperheater are both provided with temperature sensors, the water tank and the nozzle of the steam jet pump are provided with pressure sensors, the water tank is also provided with a liquid level sensor, a smoke density sensor, and a water quality sensor, and the temperature sensor, liquid level sensor, pressure sensor, smoke density sensor, and water quality sensor are all electrically connected to the control device;

[0008] The control device is provided with a data acquisition board, a CAN field control bus, and a control circuit board. The data acquisition board is connected to the control circuit board via the CAN field control bus. The temperature sensor, liquid level sensor, pressure sensor, smoke sensor, and water quality sensor are all connected to the data acquisition board, and the data is sent to the control circuit board via the data acquisition board.

[0009] Furthermore, a control panel and a display screen are provided outside the shell, and the control panel and the display screen are both electrically connected to the control circuit board.

[0010] Furthermore, a pressure reducing valve is provided at the water tank and the nozzle of the steam jet pump, and the pressure reducing valve is electrically connected to the control circuit board.

[0011] Furthermore, the control circuit board is provided with a controller, a comparator, a memory, an IO interface, an AD converter, and a wireless communication module, and the comparator, the memory, the IO interface, the AD converter, and the wireless communication module are all electrically connected to the controller.

[0012] Furthermore, the controller adopts a DSP digital controller.

[0013] Furthermore, a universal wheel is provided at the bottom of the shell.

[0014] Furthermore, an alarm device is provided outside the shell, and the alarm device is electrically connected to the control circuit board.

[0015] Furthermore, the control circuit board is connected to the host computer and the intelligent terminal via a wireless communication module.

[0016] Compared with the prior art, the adjustable high-temperature and high-pressure steam cleaning machine described in the utility model has the following advantages:

[0017] The utility model generates steam to clean the product by arranging a water tank and a steam generating device, which is convenient to work. A high-speed digital signal processor is adopted to collect temperature, pressure, smoke density, liquid level and other signals in real time through a peripheral device interface to control the cleaning steam temperature and pressure, thus realizing intelligent and automatic control. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:

[0019] Figure 1 This is a schematic diagram of the structure of an adjustable high-temperature and high-pressure steam cleaning machine of the utility model;

[0020] Figure 2 This is a schematic diagram of the control principle of an adjustable high-temperature and high-pressure steam cleaning machine of the utility model;

[0021] Figure 3 This is a schematic diagram of the control circuit board principle of the utility model.

[0022] Description of Reference Numerals

[0023] 1- water tank; 2- high pressure water pump; 3- steam generating device; 4- steam jet pump; 5- steam desuperheater; 6- steam nozzle; 7- control device; 8- temperature sensor; 9- pressure sensor; 10- liquid level sensor; 11- smoke density sensor; 12- water quality sensor; 13- pressure reducing valve. DETAILED DESCRIPTION

[0024] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0025] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0027] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0028] like Figure 1-3 As shown, the utility model provides an adjustable high-temperature and high-pressure steam cleaning machine, comprising a shell, and a water tank 1, a high-pressure water pump 2, a steam generating device 3, a steam jet pump 4, a steam cooler 5, a steam spray head 6, and a control device 7 arranged in the shell;

[0029] The water tank 1 is connected to a high-pressure water pump 2 on one hand, and to a steam generating device 3 on the other hand. The steam generating device 3 is connected to a steam jet pump 4 through a pipeline. The steam jet pump 4 is connected to a steam desuperheater 5. The steam desuperheater 5 is connected to a steam nozzle 6. The high-pressure water pump 2, the steam generating device 3, the steam jet pump 4, and the steam desuperheater 5 are all connected to a control device 7.

[0030] The water tank 1 and the steam desuperheater 5 are both provided with a temperature sensor 8, the water tank 1 and the nozzle of the steam jet pump 4 are provided with a pressure sensor 9, the water tank 1 is also provided with a liquid level sensor 10, a smoke density sensor 11, and a water quality sensor 12, and the temperature sensor 8, the liquid level sensor 10, the pressure sensor 9, the smoke density sensor 11, and the water quality sensor 12 are all electrically connected to the control device 7;

[0031] The control device 7 is provided with a data acquisition board, a CAN field control bus, and a control circuit board. The data acquisition board is connected to the control circuit board via the CAN field control bus. The temperature sensor 8, the liquid level sensor 10, the pressure sensor 9, the smoke sensor 11, and the water quality sensor 12 are all connected to the data acquisition board, and the data is sent to the control circuit board via the data acquisition board.

[0032] Specifically, a control panel and a display screen are disposed outside the housing, and both the control panel and the display screen are electrically connected to a control circuit board.

[0033] Specifically, a pressure reducing valve 13 is further provided at the nozzle of the water tank 1 and the steam jet pump 4, and the pressure reducing valve 13 is electrically connected to the control circuit board.

[0034] Specifically, the control circuit board is provided with a controller, a comparator, a memory, an IO interface, an AD converter, and a wireless communication module, and the comparator, the memory, the IO interface, the AD converter, and the wireless communication module are all electrically connected to the controller.

[0035] Specifically, the controller adopts a DSP digital controller.

[0036] Specifically, universal wheels are provided at the bottom of the shell.

[0037] Specifically, an alarm device is also provided outside the shell, and the alarm device is electrically connected to the control circuit board.

[0038] Specifically, the control circuit board is connected to the host computer and the intelligent terminal through a wireless communication module.

[0039] When the utility model is working, the steam generating device is used to heat the water in the water tank, thereby generating high-temperature steam, and the steam jet pump is used to generate high-speed airflow. The steam nozzle decompresses and speeds up the high-pressure jet steam, and converts the potential energy of the steam into kinetic energy at the steam cleaning outlet. After the high-pressure steam nozzle is throttled, the speed increases and the pressure decreases, and the high-temperature, high-pressure, and high-speed jet flows out of the nozzle, cutting and cleaning the surface, and peeling off the dirt and sediment on the surface. The utility model uses a water spray desuperheater to simultaneously adjust the steam pressure and temperature.

[0040] The utility model uses temperature sensors to detect temperature data in a water tank and a steam desuperheater, and sends the collected data to a DSP digital controller through a data acquisition board. The DSP digital controller compares the collected results with a preset threshold value through a comparator. When the preset range value is exceeded, the steam generating device and the steam desuperheater are controlled to stop working to avoid danger, and the data is sent to a host computer and an intelligent terminal at the same time.

[0041] The utility model uses a pressure sensor to detect the pressure data at the nozzle of a water tank and a steam jet pump, and sends the collected data to a DSP digital controller through a data acquisition board. The DSP digital controller compares the collected results with a preset threshold value through a comparator. When the preset range value is exceeded, the pressure reducing valve is controlled to operate and the pressure is adjusted to avoid danger caused by high pressure. At the same time, the data is sent to a host computer and an intelligent terminal.

[0042] The utility model utilizes a liquid level sensor, a smoke density sensor, and a water quality sensor to detect the liquid level, steam concentration, and water quality data in a water tank, and sends the collected data to a DSP digital controller through a data acquisition board. The DSP digital controller compares the collected result with a preset threshold value through a comparator. When the preset range value is exceeded, an alarm is issued through the comparator, and the data is sent to a host computer and an intelligent terminal to promptly notify the staff for processing.

[0043] The utility model prevents over-cleaning and under-cleaning by detecting a series of relevant data at different times when the cleaning machine is working, and outputs the cleaning detection results after the cleaning is completed. The host computer can also judge where the fault may occur through the detection results, which is helpful to assist in judging the fault.

[0044] All matters not mentioned above are prior art.

[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An adjustable high temperature and high pressure steam cleaning machine, characterized in that: It comprises a shell, and a water tank (1) arranged inside the shell, a high-pressure water pump (2), a steam generating device (3), a steam jet pump (4), a steam desuperheater (5), a steam nozzle (6), and a control device (7); The water tank (1) is connected to a high-pressure water pump (2) on one hand and to a steam generating device (3) on the other hand; the steam generating device (3) is connected to a steam jet pump (4) through a pipeline; the steam jet pump (4) is connected to a steam desuperheater (5); the steam desuperheater (5) is connected to a steam nozzle (6); the high-pressure water pump (2), the steam generating device (3), the steam jet pump (4) and the steam desuperheater (5) are all connected to a control device (7); The water tank (1) and the steam desuperheater (5) are both provided with a temperature sensor (8); the water tank (1) and the nozzle of the steam jet pump (4) are both provided with a pressure sensor (9); the water tank (1) is also provided with a liquid level sensor (10), a smoke density sensor (11), and a water quality sensor (12); the temperature sensor (8), the liquid level sensor (10), the pressure sensor (9), the smoke density sensor (11), and the water quality sensor (12) are all electrically connected to the control device (7); The control device (7) is provided with a data acquisition board, a CAN field control bus, and a control circuit board. The data acquisition board is connected to the control circuit board via the CAN field control bus. The temperature sensor (8), the liquid level sensor (10), the pressure sensor (9), the smoke sensor (11), and the water quality sensor (12) are all connected to the data acquisition board, and data is sent to the control circuit board via the data acquisition board.

2. The adjustable high-temperature and high-pressure steam cleaning machine according to claim 1, characterized in that: A control panel and a display screen are arranged outside the shell, and both the control panel and the display screen are electrically connected to the control circuit board.

3. The adjustable high temperature and high pressure steam cleaning machine according to claim 1, characterized in that: A pressure reducing valve (13) is also provided at the nozzle of the water tank (1) and the steam jet pump (4), and the pressure reducing valve (13) is electrically connected to the control circuit board.

4. The adjustable high temperature and high pressure steam cleaning machine according to claim 1, characterized in that: The control circuit board is provided with a controller, a comparator, a memory, an IO interface, an AD converter, and a wireless communication module, and the comparator, the memory, the IO interface, the AD converter, and the wireless communication module are all electrically connected to the controller.

5. The adjustable high temperature and high pressure steam cleaning machine according to claim 4, characterized in that: The controller adopts a DSP digital controller.

6. The adjustable high temperature and high pressure steam cleaning machine according to claim 1, characterized in that: The bottom of the shell is provided with universal wheels.

7. The adjustable high temperature and high pressure steam cleaning machine according to claim 1, characterized in that: An alarm device is also arranged outside the shell, and the alarm device is electrically connected to the control circuit board.

8. The adjustable high temperature and high pressure steam cleaning machine according to claim 4, characterized in that: The control circuit board is connected to the host computer and the intelligent terminal through a wireless communication module.

Citation Information

Cited By

  • Steam cleaning machine

    CN121774392A