Environment-friendly steel wire production equipment

Abstract

The utility model relates to the technical field of steel wire production, in particular to environment-friendly steel wire production equipment which comprises a wire drawing mechanism, a coating mechanism, a conveying mechanism and a winding mechanism, the coating mechanism is located on one side of the wire drawing mechanism, and the diameter of a steel wire is stretched to meet the requirement through a wire rod placing frame, a high-carbon steel wire rod and wire drawing equipment arranged on the wire drawing mechanism. A wiredrawn steel wire passes through a first conveying roller, a limiting disc, a first pressing roller, a second pressing roller and a third pressing roller which are arranged on the conveying mechanism, so that the steel wire sequentially passes through a clean water tank, an electrolytic alkali tank, a clean water tank, a primary acid tank, a secondary acid tank, a tertiary acid tank, a flushing tank, an ammonium chloride plating assisting tank and an alloy plating tank, and the cleaning and plating effects of the steel wire are achieved. The plating layer is made of an alloy material with Zn / Ni as a main component, the plating layer is uniform, continuous and smooth, cracks, plating leakage and other surface defects influencing use are avoided, and the production quality of the environment-friendly steel wire is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of steel wire production, in particular to environmentally friendly steel wire production equipment. Background Art

[0002] Steel wire is one of the four major types of steel: plate, tube, profile and wire. It is a reprocessed product made from hot-rolled wire rods and cold-drawn. In order to meet different usage requirements, steel wire generally needs to be plated.

[0003] As disclosed in the authorization announcement number CN219099265U, an environmentally friendly steel wire heat treatment production line includes a steel wire primary treatment body and a steel wire heat treatment machine, a steel wire heat treatment machine is arranged on the outside of the steel wire primary treatment body, a steel wire heat treatment stretching machine is arranged on the outside of the steel wire heat treatment stretching machine, a surface impurity treatment body is arranged on the outside of the surface impurity treatment body, a water cooling treatment body is arranged on the outside of the water cooling treatment body, a coating processing body is arranged on the outside of the coating processing body, and a steel wire winding body is arranged on the outside of the coating processing body. The environmentally friendly steel wire heat treatment production line disclosed in the utility model has a more efficient technical effect when processing external impurities. However, the pre-treatment process of the steel wire coating of the production line is not perfect, which affects the quality of the steel wire coating. For this reason, we propose an environmentally friendly steel wire production equipment to solve the processing defects before the steel wire coating, improve the completeness of the steel wire production process, and thus improve the production quality of environmentally friendly steel wire. Utility Model Content

[0004] The purpose of the utility model is to provide an environmentally friendly steel wire production device to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] Environmentally friendly steel wire production equipment, including a wire drawing mechanism, a coating mechanism, a conveying mechanism, and a winding mechanism. The coating mechanism is located on one side of the wire drawing mechanism, the conveying mechanism is located at the top and inside of the coating mechanism, and the winding mechanism is located on one side of the coating mechanism. The wire drawing mechanism includes a wire rod placement rack, a high-carbon steel wire rod, and a wire drawing device. The high-carbon steel wire rod is movably installed on the top of the wire rod placement rack, and the wire drawing device is fixedly installed on one side of the wire rod placement rack. The wire drawing device is equipped with dies (5.8, 5.2, 4.65, 4.2, 3.85, 3.5, 3.1), and the wire diameter tolerance of the wire drawing meets the pre-plating tolerance requirement.

[0007] Preferably, the plating mechanism includes a first clean water tank, an electrolytic alkali tank, a second clean water tank, a primary acid tank, a secondary acid tank, a tertiary acid tank, a rinsing tank, an ammonium chloride plating-assisting tank, and an alloy plating tank. The electrolytic alkali tank is fixedly arranged between the first clean water tank and the second clean water tank, and the primary acid tank, the secondary acid tank, and the tertiary acid tank are fixedly arranged on one side of the second clean water tank in sequence.

[0008] Preferably, the flushing pool includes a cover plate, a water inlet pipe, a booster pump, a flushing nozzle, a water collecting tank, a fixed block, a wire guide hole, and a water outlet. The booster pump is fixedly installed on the top of the cover plate, the water inlet pipe is fixedly installed on the top of the booster pump, the flushing nozzle is fixedly installed on the bottom of the cover plate, the water collecting tank is fixedly arranged at the bottom of the flushing nozzle, the fixed block is fixedly installed on the bottom of the cover plate, the fixed block is provided with a wire guide hole, and the water outlet is fixedly arranged on one side of the water collecting tank.

[0009] Preferably, the alloy plating pool includes an alloy plating tank, an S-shaped heating tube, a heating tube inlet, and a heating tube outlet. Both ends of the S-shaped heating tube are fixedly installed on the inner wall of the alloy plating tank, the heating tube inlet is fixedly arranged on one side of the alloy plating tank, and the heating tube outlet is fixedly arranged on the other side of the alloy plating tank.

[0010] Preferably, the conveying mechanism includes a fixed plate, a first conveying roller, a limiting plate, a first pressure roller, a second pressure roller, and a third pressure roller. The fixed plate is fixedly installed on the top of the first clean water tank, the electrolytic alkali tank, the second clean water tank, the primary acid tank, the secondary acid tank, the tertiary acid tank, the ammonium chloride plating tank, and the alloy plating tank. The two ends of the first conveying roller are movably installed on the inner side of the fixed plate, and the limiting plate is fixedly installed on the outer side of the first conveying roller.

[0011] Preferably, both ends of the first pressing roller are movably mounted on the inner walls of the first clean water tank and the second clean water tank, both ends of the second pressing roller are movably mounted on the inner walls of the electrolytic alkaline tank, the primary acid tank, the secondary acid tank and the tertiary acid tank, and both ends of the third pressing roller are movably mounted on the inner walls of the ammonium chloride plating-assisting tank and the alloy plating tank.

[0012] Preferably, the winding mechanism includes a winding fixed frame, a winding roller shaft, and a servo motor, the two ends of the winding roller shaft are movably mounted on the inner side of the winding fixed frame, the servo motor is fixedly mounted on one side of the winding fixed frame, and one end of the winding roller shaft is fixedly connected to the output end of the servo motor.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The environmentally friendly steel wire production equipment stretches the steel wire diameter to the required size through the wire rod placement rack, high carbon steel wire rod and wire drawing equipment provided by the wire drawing mechanism. After the wire drawing is completed, the steel wire passes through the first conveying roller, the limit plate, the first pressure roller, the second pressure roller and the third pressure roller provided by the conveying mechanism, so that the steel wire passes through the clean water tank, the electrolytic alkali tank, the clean water tank, the primary acid tank, the secondary acid tank, the tertiary acid tank, the flushing tank, the ammonium chloride plating tank and the alloy plating tank in sequence, thereby achieving the cleaning and plating effect of the steel wire. The plating layer is composed of an alloy material with Zn / Ni as the main component, and the plating layer is uniform, continuous and smooth, avoiding cracks, plating leakage and other surface defects that affect the use, thereby improving the production quality of the environmentally friendly steel wire.

[0015] This environmentally friendly steel wire production equipment can achieve a high-pressure flushing effect when the steel wire passes through the top of the water collection tank through the booster pump and flushing nozzle set in the flushing tank. The S-shaped heating tube set in the alloy plating tank can heat the plating solution when the steel wire is plated, thereby improving the plating efficiency and plating effect. Finally, the fixed frame, winding roller and servo motor set in the winding mechanism can adjust the winding speed, thereby forming a certain tensile stress on the steel wire when winding, and achieving a more uniform and compact wire coil when winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of a primary acid pool of the utility model;

[0017] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the flushing pool of the utility model;

[0019] Figure 4 It is a schematic diagram of the alloy plating pool structure of the utility model.

[0020] In the figure: 100, wire rod placement rack; 101, high carbon steel wire rod; 102, wire drawing equipment; 200, first clean water tank; 201, electrolytic alkali tank; 202, second clean water tank; 203, primary acid tank; 204, secondary acid tank; 205, tertiary acid tank; 206, rinse tank; 207, ammonium chloride auxiliary plating tank; 208, alloy plating tank; 300, cover plate; 301, water inlet pipe; 302, booster pump; 303, rinse nozzle; 30 4. Water collecting trough; 305. Fixed block; 306. Wire guide hole; 307. Water outlet; 400. Alloy-plated trough; 401. S-shaped heating tube; 402. Heating tube inlet; 403. Heating tube outlet; 500. Fixed plate; 501. First conveying roller; 502. Limiting plate; 503. First pressure roller; 504. Second pressure roller; 505. Third pressure roller; 600. Winding fixed frame; 601. Winding roller shaft; 602. Servo motor. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 As shown, a technical solution provided by the utility model:

[0023] Environmentally friendly steel wire production equipment, including a wire drawing mechanism, a coating mechanism, a conveying mechanism, and a winding mechanism. The coating mechanism is located on one side of the wire drawing mechanism, the conveying mechanism is located at the top and inside of the coating mechanism, and the winding mechanism is located on one side of the coating mechanism. The wire drawing mechanism includes a wire rod placement rack 100, a high-carbon steel wire rod 101, and a wire drawing device 102. The high-carbon steel wire rod 101 is movably installed on the top of the wire rod placement rack 100, and the wire drawing device 102 is fixedly installed on one side of the wire rod placement rack 100. The wire drawing device 102 is equipped with molds (5.8, 5.2, 4.65, 4.2, 3.85, 3.5, 3.1), and the wire diameter tolerance of the drawing wire meets the pre-plating tolerance requirement.

[0024] In this embodiment, preferably, the coating mechanism includes a first clean water tank 200, an electrolytic alkali tank 201, a second clean water tank 202, a primary acid tank 203, a secondary acid tank 204, a tertiary acid tank 205, a rinse tank 206, an ammonium chloride plating tank 207, and an alloy plating tank 208. The electrolytic alkali tank 201 is fixedly arranged between the first clean water tank 200 and the second clean water tank 202, and the primary acid tank 203, the secondary acid tank 204, and the tertiary acid tank 205 are fixedly arranged on one side of the second clean water tank 202 in sequence.

[0025] In this embodiment, preferably, the flushing pool 206 includes a cover plate 300, a water inlet pipe 301, a booster pump 302, a flushing nozzle 303, a water collecting tank 304, a fixed block 305, a wire guide hole 306, and a water outlet 307. The booster pump 302 is fixedly installed on the top of the cover plate 300, the water inlet pipe 301 is fixedly installed on the top of the booster pump 302, the flushing nozzle 303 is fixedly installed on the bottom of the cover plate 300, the water collecting tank 304 is fixedly set at the bottom of the flushing nozzle 303, the fixed block 305 is fixedly installed on the bottom of the cover plate 300, the fixed block 305 is provided with a wire guide hole 306, and the water outlet 307 is fixedly set on one side of the water collecting tank 304.

[0026] In this embodiment, preferably, the alloy plating pool 208 includes an alloy plating tank 400, an S-shaped heating tube 401, a heating tube inlet 402, and a heating tube outlet 403, and both ends of the S-shaped heating tube 401 are fixedly installed on the inner wall of the alloy plating tank 400, the heating tube inlet 402 is fixedly set on one side of the alloy plating tank 400, and the heating tube outlet 403 is fixedly set on the other side of the alloy plating tank 400.

[0027] In this embodiment, preferably, the conveying mechanism includes a fixed plate 500, a first conveying roller 501, a limiting plate 502, a first pressure roller 503, a second pressure roller 504, and a third pressure roller 505. The fixed plate 500 is fixedly installed on the top of the first clean water tank 200, the electrolytic alkaline tank 201, the second clean water tank 202, the primary acid tank 203, the secondary acid tank 204, the tertiary acid tank 205, the ammonium chloride plating tank 207, and the alloy plating tank 208. The two ends of the first conveying roller 501 are movably installed on the inner side of the fixed plate 500, and the limiting plate 502 is fixedly installed on the outer side of the first conveying roller 501.

[0028] In this embodiment, preferably, both ends of the first pressing roller 503 are movably installed on the inner walls of the first clean water tank 200 and the second clean water tank 202, both ends of the second pressing roller 504 are movably installed on the inner walls of the electrolytic alkaline tank 201, the primary acid tank 203, the secondary acid tank 204 and the tertiary acid tank 205, and both ends of the third pressing roller 505 are movably installed on the inner walls of the ammonium chloride plating tank 207 and the alloy plating tank 208.

[0029] In this embodiment, preferably, the winding mechanism includes a winding fixed frame 600, a winding roller shaft 601, and a servo motor 602. Both ends of the winding roller shaft 601 are movably installed on the inner side of the winding fixed frame 600, the servo motor 602 is fixedly installed on one side of the winding fixed frame 600, and one end of the winding roller shaft 601 is fixedly connected to the output end of the servo motor 602.

[0030] When the environmentally friendly steel wire production equipment of this embodiment is used, the wire rod placement rack 100, high carbon steel wire rod 101 and wire drawing equipment 102 provided by the wire drawing mechanism are first used to stretch the steel wire diameter to a required size. After the wire drawing is completed, the steel wire passes through the first conveying roller 501, the limit plate 502, the first pressure roller 503, the second pressure roller 504 and the third pressure roller 505 provided by the conveying mechanism, so that the steel wire passes through the clean water tank, the electrolytic alkali tank 201, the clean water tank, the primary acid tank 203, the secondary acid tank 204, the tertiary acid tank 205, the flushing tank 206, the ammonium chloride plating tank 207 and the alloy plating tank 208 in sequence, thereby achieving the cleaning and plating effect of the steel wire. The plating layer is composed of an alloy material with Zn / Ni as the main component, and the plating layer is uniform, continuous and smooth, avoiding cracks and other surface defects that affect the use, such as plating leakage, thereby improving the production quality of the environmentally friendly steel wire. By means of the booster pump 302 and the flushing nozzle 303 provided in the flushing tank 206, when the steel wire passes through the top of the water collecting tank 304 from the wire guide hole 306, a high-pressure flushing effect can be achieved. By means of the S-shaped heating tube 401 provided in the alloy plating tank 208, when the steel wire is plated, the plating solution can be heated, thereby improving the plating efficiency and the plating effect. Finally, by means of the fixed frame, the winding roller 601 and the servo motor 602 provided in the winding mechanism, the winding speed can be adjusted, thereby forming a certain tensile stress on the steel wire when winding, and achieving a more uniform and compact wire coil when winding.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. Environmentally friendly steel wire production equipment, including a wire drawing mechanism, a coating mechanism, a conveying mechanism, and a winding mechanism, characterized in that: The coating mechanism is located on one side of the wire drawing mechanism, the conveying mechanism is located at the top of the coating mechanism and inside thereof, the winding mechanism is located on one side of the coating mechanism, the wire drawing mechanism comprises a wire rod placement rack (100), a high carbon steel wire rod (101), and a wire drawing device (102), the high carbon steel wire rod (101) is movably mounted on the top of the wire rod placement rack (100), the wire drawing device (102) is fixedly mounted on one side of the wire rod placement rack (100), the wire drawing device (102) is equipped with a mold, and the wire drawing wire diameter tolerance meets the pre-plating tolerance requirement.

2. The environmentally friendly steel wire production equipment according to claim 1, characterized in that: The coating mechanism comprises a first clean water tank (200), an electrolytic alkali tank (201), a second clean water tank (202), a primary acid tank (203), a secondary acid tank (204), a tertiary acid tank (205), a rinse tank (206), an ammonium chloride plating-assisting tank (207), and an alloy plating tank (208); the electrolytic alkali tank (201) is fixedly arranged between the first clean water tank (200) and the second clean water tank (202); and the primary acid tank (203), the secondary acid tank (204), and the tertiary acid tank (205) are fixedly arranged in sequence on one side of the second clean water tank (202).

3. The environmentally friendly steel wire production equipment according to claim 2, characterized in that: The flushing pool (206) comprises a cover plate (300), a water inlet pipe (301), a booster pump (302), a flushing nozzle (303), a water collecting tank (304), a fixing block (305), a wire guide hole (306), and a water outlet (307). The booster pump (302) is fixedly mounted on the top of the cover plate (300), the water inlet pipe (301) is fixedly mounted on the top of the booster pump (302), the flushing nozzle (303) is fixedly mounted on the bottom of the cover plate (300), the water collecting tank (304) is fixedly arranged at the bottom of the flushing nozzle (303), the fixing block (305) is fixedly mounted on the bottom of the cover plate (300), the fixing block (305) is provided with a wire guide hole (306), and the water outlet (307) is fixedly arranged on one side of the water collecting tank (304).

4. The environmentally friendly steel wire production equipment according to claim 2, characterized in that: The alloy plating pool (208) comprises an alloy plating tank (400), an S-shaped heating tube (401), a heating tube inlet (402), and a heating tube outlet (403); both ends of the S-shaped heating tube (401) are fixedly mounted on the inner wall of the alloy plating tank (400); the heating tube inlet (402) is fixedly arranged on one side of the alloy plating tank (400); and the heating tube outlet (403) is fixedly arranged on the other side of the alloy plating tank (400).

5. The environmentally friendly steel wire production equipment according to claim 1, characterized in that: The conveying mechanism comprises a fixed plate (500), a first conveying roller (501), a limiting plate (502), a first pressing roller (503), a second pressing roller (504), and a third pressing roller (505); the fixed plate (500) is fixedly installed on the top of a first clean water tank (200), an electrolytic alkali tank (201), a second clean water tank (202), a primary acid tank (203), a secondary acid tank (204), a tertiary acid tank (205), an ammonium chloride plating auxiliary tank (207), and an alloy plating tank (208); two ends of the first conveying roller (501) are movably installed on the inner side of the fixed plate (500); and the limiting plate (502) is fixedly installed on the outer side of the first conveying roller (501).

6. The environmentally friendly steel wire production equipment according to claim 5, characterized in that: The two ends of the first pressing roller (503) are movably mounted on the inner walls of the first clean water tank (200) and the second clean water tank (202); the two ends of the second pressing roller (504) are movably mounted on the inner walls of the electrolytic alkali tank (201), the primary acid tank (203), the secondary acid tank (204) and the tertiary acid tank (205); and the two ends of the third pressing roller (505) are movably mounted on the inner walls of the ammonium chloride plating-assisting tank (207) and the alloy plating tank (208).

7. The environmentally friendly steel wire production equipment according to claim 1, characterized in that: The winding mechanism comprises a winding fixed frame (600), a winding roller shaft (601), and a servo motor (602); both ends of the winding roller shaft (601) are movably mounted on the inner side of the winding fixed frame (600); the servo motor (602) is fixedly mounted on one side of the winding fixed frame (600); and one end of the winding roller shaft (601) is fixedly connected to the output end of the servo motor (602).

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