Straightening machine for aluminum profile production

By designing a straightener for aluminum profile production, using electric cylinders and mounting frames to adjust the extrusion rollers, and combining the limiting mechanism to prevent deviation, the existing straightener is solved to solve the problem of difficult adaptation to aluminum profiles and deviations of different thicknesses, and improve processing efficiency and quality.

CN222842864UActive Publication Date: 2025-05-09BAZHOU AISHA ALUMINUM CO LTD
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Patent Information

Application Number
CN202421561932.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-05-09
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The existing straightening machines for aluminum profile processing are inconvenient to adjust the spacing of the extrusion rollers during use, it is difficult to adapt to aluminum profiles of different thicknesses, and the lack of a limiting mechanism, which leads to the aluminum profiles being easily deviated during the straightening process.

Method used

A straightening machine for aluminum profile production is designed, using electric cylinders and mounting frames to achieve lifting and lowering adjustment of extrusion rollers and adapt to aluminum profiles of different thicknesses. At the same time, by setting up a mount, a rotating motor, a bidirectional threaded rod, a slider, a connecting plate and a limit rod, the limit clamping of the aluminum profile is achieved to prevent offset.

Benefits of technology

The straightening machine can easily adjust the spacing of the extrusion rollers, adapt to aluminum profiles of different thicknesses, effectively prevent the aluminum profile from being offset during the straightening process, and improve the efficiency and quality of processing and production.

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Abstract

The utility model belongs to the technical field of aluminum profile machining, and particularly relates to a straightening machine for aluminum profile production, which comprises a base, a mounting seat fixedly mounted at the top of the base, a fixing frame fixedly mounted at the top of the mounting seat, a driving motor fixedly mounted on one side of the fixing frame, a transmission roller arranged at one end of the driving motor, and an extension shaft arranged at one end of the transmission roller. An electric cylinder is fixedly mounted at the top of the fixing frame, a mounting frame is fixedly mounted at one end of the electric cylinder, and an extrusion roller is arranged at the bottom of the mounting frame. According to the aluminum profile machining device, the electric push rod, the supporting sleeve and the rotating rod are arranged to be used in cooperation, the rotating rod is rotationally connected with the supporting sleeve, aluminum profiles to be machined can be conveniently supported, manual handheld lifting is avoided, better operation and use are facilitated, a driving motor, a transmission roller, an extension shaft and a transmission belt are arranged to be used in cooperation, and the machining efficiency is improved. And a plurality of transmission rollers can be conveniently rotated at the same time, and the use effect of straightening machining of the aluminum profile can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile processing, in particular to a straightening machine for aluminum profile production. Background Art

[0002] Aluminum products are made of aluminum and other alloy elements. They are usually first processed into castings, forgings, foils, plates, strips, tubes and rod profiles, and then made through processes such as cold bending, sawing, drilling, assembly and coloring. The main metal element is aluminum, and some alloy elements are added to improve the performance of aluminum. During the processing of existing aluminum, it is easy to bend and deform the aluminum, and straightening treatment is required, which requires the use of a straightening device.

[0003] The prior art has the following deficiencies: The prior art has a publication number of CN202320504648.7, which is a straightening machine for aluminum profile processing, comprising a processing frame, the front and rear side walls of the processing frame are provided with mutually aligned feed and discharge holes, a plurality of staggered flattening rollers are rotatably installed inside the processing frame, and a driving motor for driving the flattening rollers to rotate is fixedly installed on the inner bottom wall of the processing frame, and also includes; a sliding groove, the sliding groove is opened on the rear side wall of the processing frame, and the upper and lower side walls of the interior of the sliding groove are both arc-shaped; a bearing plate, the bearing plate is slidably connected to the inside of the sliding groove, and the bearing plate is in a "U" shape; a guide rod, there are two guide rods, both of which are semi-cylindrical, and the two guide rods are respectively fixedly installed on the front and rear ends of the top wall of the bearing plate.

[0004] The above equipment is not convenient for adjusting the spacing between the extrusion rollers when in use, and thus is not convenient for straightening aluminum profiles of different thicknesses. During operation, there is a lack of limiting mechanisms on both sides of the aluminum profile, which makes it easy for it to shift to both sides during the straightening process, making it inconvenient for better processing and production work. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a straightening machine for aluminum profile production to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a straightening machine for aluminum profile production, comprising a base, a mounting seat is fixedly installed on the top of the base, a fixing frame is fixedly installed on the top of the mounting seat, a driving motor is fixedly installed on one side of the fixing frame, a transmission roller is arranged at one end of the driving motor, an extension shaft is arranged at one end of the transmission roller, a transmission belt is arranged on the extension shaft, an electric cylinder is fixedly installed on the top of the fixing frame, a mounting frame is fixedly installed on one end of the electric cylinder, an extrusion roller is arranged at the bottom of the mounting frame, and a supporting mechanism is fixedly installed on the top of the base.

[0007] As an optimal technical solution of the utility model, the mounting seat includes a rotating motor, a bidirectional threaded rod, a slider, a connecting plate and a limit rod. The rotating motor is fixedly mounted on one side of the mounting seat, a bidirectional threaded rod is provided at one end of the rotating motor, a slider is provided on the bidirectional threaded rod, a connecting plate is fixedly connected to the top of the slider, and a limit rod is fixedly connected to the top of the connecting plate. Two rotating motors are provided, and the rotating motors are symmetrically distributed on one side of the mounting seat. A threaded hole is provided inside the slider, and the slider is threadedly slidably connected to the bidirectional threaded rod through the threaded hole. A plurality of limit rods are provided, and the limit rods are evenly and symmetrically distributed on the top of the connecting plate.

[0008] As a preferred technical solution of the utility model, the drive motor is electrically connected to an external power source through a wire, the drive motor is fixedly mounted on one side of a fixing frame by bolts, and a transmission roller is provided at an output end of the drive motor.

[0009] As a preferred technical solution of the utility model, a plurality of transmission rollers are provided, and the transmission rollers are evenly and symmetrically distributed inside the fixing frame.

[0010] As a preferred technical solution of the utility model, two electric cylinders are provided, and the electric cylinders are evenly and symmetrically distributed on the top of the fixing frame.

[0011] As a preferred technical solution of the utility model, the upper and lower positions of the squeezing roller correspond to the driving roller, and the squeezing roller and the driving roller have the same structural dimensions.

[0012] As a preferred technical solution of the utility model, the supporting mechanism includes an electric push rod, a supporting sleeve and a rotating rod. The electric push rod is fixedly installed on the top of the base, and a supporting sleeve is fixedly installed on the top of the electric push rod. A rotating rod is provided on the supporting sleeve. The electric push rod is electrically connected to an external power supply through a wire, and the rotating rod is rotatably connected to the support sleeve through a rotating shaft.

[0013] Compared with the prior art, the utility model provides a straightening machine for aluminum profile production, which has the following beneficial effects:

[0014] 1. This straightening machine for aluminum profile production is used in conjunction with an electric push rod, a support sleeve and a rotating rod. The rotating rod is rotatably connected to the support sleeve, which can facilitate the support of the aluminum profile to be processed, avoid the need for manual hand-held lifting, and facilitate better operation and use. By setting a driving motor, a transmission roller, an extension shaft and a transmission belt for coordinated use, multiple transmission rollers can be conveniently rotated at the same time, which can improve the use effect of aluminum profile straightening processing. By setting an electric cylinder, a mounting frame and an extrusion roller for coordinated use, the extrusion roller can be raised and lowered by driving the electric cylinder to work, and the distance between the extrusion roller and the transmission roller can be adjusted for straightening the aluminum profile. Therefore, aluminum profiles of different thicknesses can be straightened, which is convenient for better work and use.

[0015] 2. This straightening machine for aluminum profile production is used in conjunction with a mounting base, a rotating motor, a bidirectional threaded rod, a slider, a connecting plate and a limit rod. It works by driving the rotating motor. The bidirectional threaded rod can be rotated to drive the slider to adjust the thread sliding. The connecting plate can be moved back and forth to drive the limit rod to limit and clamp the aluminum profile, which can effectively prevent it from easily deviating and facilitate better processing and production work. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the mounting seat of the utility model;

[0019] Figure 4 This is a schematic diagram of the top view of the fixing frame of the utility model;

[0020] Figure 5 This is a schematic diagram of the support mechanism structure of the utility model.

[0021] In the figure: 1. base; 2. mounting seat; 201. rotating motor; 202. bidirectional threaded rod; 203. slider; 204. connecting plate; 205. limit rod; 3. fixing frame; 4. driving motor; 5. transmission roller; 6. extension shaft; 7. transmission belt; 8. electric cylinder; 9. mounting frame; 10. squeezing roller; 11. supporting mechanism; 1101. electric push rod; 1102. supporting sleeve; 1103. rotating rod. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-5 In this embodiment: a straightening machine for aluminum profile production includes a base 1, a mounting seat 2 is fixedly installed on the top of the base 1, which is convenient for installing a limiting mechanism, a fixing frame 3 is fixedly installed on the top of the mounting seat 2, which is convenient for installing a straightening mechanism, a driving motor 4 is fixedly installed on one side of the fixing frame 3, which is convenient for rotating a transmission roller 5, and a transmission roller 5 is arranged at one end of the driving motor 4, which is convenient for transmission work, and an extension shaft 6 is arranged at one end of the transmission roller 5, which is convenient for connecting a transmission belt 7, and a transmission belt 7 is arranged on the extension shaft 6, which is convenient for driving the extension shaft 6 to rotate, an electric cylinder 8 is fixedly installed on the top of the fixing frame 3, which is convenient for lifting a mounting frame 9, and a mounting frame 9 is fixedly installed on one end of the electric cylinder 8, which is convenient for installing an extrusion roller 10, and an extrusion roller 10 is arranged at the bottom of the mounting frame 9, which is convenient for extruding and straightening aluminum profiles, and a supporting mechanism 11 is fixedly installed on the top of the base 1, which is convenient for supporting aluminum profiles.

[0024] In this embodiment, the mounting seat 2 includes a rotating motor 201, a bidirectional threaded rod 202, a slider 203, a connecting plate 204 and a limiting rod 205. The rotating motor 201 is fixedly mounted on one side of the mounting seat 2. A bidirectional threaded rod 202 is provided at one end of the rotating motor 201. A slider 203 is provided on the bidirectional threaded rod 202. A connecting plate 204 is fixedly connected to the top of the slider 203. A limiting rod 205 is fixedly connected to the top of the connecting plate 204. Two rotating motors 201 are provided. The rotating motors 201 are symmetrically distributed on one side of the mounting seat 2. A threaded hole is provided inside the slider 203. The slider 203 is threadedly slidably connected to the bidirectional threaded rod 202 through the threaded hole. A plurality of limiting rods 205 are provided. The limiting rods 205 are evenly and symmetrically distributed on the top of the connecting plate 204, so as to facilitate the movable adjustment of the limiting rods 205 and facilitate the limiting processing of the aluminum profile.

[0025] In this embodiment, the driving motor 4 is electrically connected to the external power supply through a wire, and the driving motor 4 is fixedly installed on one side of the fixing frame 3 by bolts. A transmission roller 5 is provided at the output end of the driving motor 4 to facilitate its control to work and to facilitate the rotation of the transmission roller 5.

[0026] In this embodiment, a plurality of transmission rollers 5 are provided, and the transmission rollers 5 are evenly and symmetrically distributed inside the fixing frame 3, so as to facilitate transmission processing of the aluminum profile and facilitate work and use;

[0027] In this embodiment, two electric cylinders 8 are provided, and the electric cylinders 8 are evenly and symmetrically distributed on the top of the fixing frame 3, so as to facilitate driving them to work and to facilitate lifting and lowering the squeezing roller 10;

[0028] In this embodiment, the upper and lower positions of the extrusion roller 10 correspond to the driving roller 5, and the extrusion roller 10 and the driving roller 5 have the same structure and size, which is convenient for extruding the aluminum profile and straightening it;

[0029] In this embodiment, the supporting mechanism 11 includes an electric push rod 1101, a supporting sleeve 1102 and a rotating rod 1103. The electric push rod 1101 is fixedly installed on the top of the base 1. The supporting sleeve 1102 is fixedly installed on the top of the electric push rod 1101. The rotating rod 1103 is arranged on the supporting sleeve 1102. The electric push rod 1101 is electrically connected to an external power supply through a wire. The rotating rod 1103 is rotatably connected to the supporting sleeve 1102 through a rotating shaft, so as to facilitate the support of the aluminum profile and facilitate work use.

[0030] The working principle and use process of the utility model are as follows: the operator places the aluminum profile to be straightened on the top of the support sleeve 1102, and drives the electric push rod 1101 to lift it up and down so that it is on the same horizontal line with the transmission roller 5. The transmission roller 5 can be rotated by controlling the drive motor 4, and the electric cylinder 8 can be driven to work at the same time, so that the mounting frame 9 and the extrusion roller 10 can be lifted and lowered to extrude the aluminum profile to facilitate the straightening work. The bidirectional threaded rod 202 can be rotated by driving the rotation motor 201 to drive the slider 203 to adjust the thread sliding, and the connecting plate 204 can be moved forward and backward to drive the limit rod 205 to limit and clamp the aluminum profile, which can effectively prevent it from being easily offset and affecting the working effect.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A straightening machine for aluminum profile production, comprising a base (1), characterized in that: A mounting seat (2) is fixedly mounted on the top of the base (1), a fixing frame (3) is fixedly mounted on the top of the mounting seat (2), a driving motor (4) is fixedly mounted on one side of the fixing frame (3), a transmission roller (5) is arranged at one end of the driving motor (4), an extension shaft (6) is arranged at one end of the transmission roller (5), a transmission belt (7) is arranged on the extension shaft (6), an electric cylinder (8) is fixedly mounted on the top of the fixing frame (3), a mounting frame (9) is fixedly mounted on one end of the electric cylinder (8), a squeezing roller (10) is arranged at the bottom of the mounting frame (9), and a supporting mechanism (11) is fixedly mounted on the top of the base (1).

2. A straightening machine for aluminum profile production according to claim 1, characterized in that: The mounting seat (2) comprises a rotating motor (201), a bidirectional threaded rod (202), a slider (203), a connecting plate (204) and a limiting rod (205); the rotating motor (201) is fixedly mounted on one side of the mounting seat (2); a bidirectional threaded rod (202) is arranged at one end of the rotating motor (201); a slider (203) is arranged on the bidirectional threaded rod (202); a connecting plate (204) is fixedly connected to the top of the slider (203); a limiting rod (205) is fixedly connected to the top of the connecting plate (204); two rotating motors (201) are arranged, and the rotating motors (201) are symmetrically distributed on one side of the mounting seat (2); a threaded hole is arranged inside the slider (203); the slider (203) is threadedly slidably connected to the bidirectional threaded rod (202) through the threaded hole; a plurality of limiting rods (205) are arranged, and the limiting rods (205) are evenly and symmetrically distributed on the top of the connecting plate (204).

3. The straightening machine for aluminum profile production according to claim 1, characterized in that: The drive motor (4) is electrically connected to an external power source via a wire, the drive motor (4) is fixedly mounted on one side of a fixing frame (3) via bolts, and a transmission roller (5) is provided at the output end of the drive motor (4).

4. The straightening machine for aluminum profile production according to claim 1, characterized in that: A plurality of transmission rollers (5) are provided, and the transmission rollers (5) are evenly and symmetrically distributed inside the fixing frame (3).

5. The straightening machine for aluminum profile production according to claim 1, characterized in that: Two electric cylinders (8) are provided, and the electric cylinders (8) are evenly and symmetrically distributed on the top of the fixing frame (3).

6. The straightening machine for aluminum profile production according to claim 1, characterized in that: The upper and lower positions of the squeezing roller (10) correspond to the driving roller (5), and the squeezing roller (10) and the driving roller (5) have the same structural dimensions.

7. The straightening machine for aluminum profile production according to claim 1, characterized in that: The support mechanism (11) comprises an electric push rod (1101), a support sleeve (1102) and a rotating rod (1103); the electric push rod (1101) is fixedly mounted on the top of the base (1); the support sleeve (1102) is fixedly mounted on the top of the electric push rod (1101); the rotating rod (1103) is arranged on the support sleeve (1102); the electric push rod (1101) is electrically connected to an external power supply via a wire; and the rotating rod (1103) is rotatably connected to the support sleeve (1102) via a rotating shaft.

Citation Information

Patent Citations

  • Straightening machine for aluminum profile machining

    CN219335444U