Automobile wire harness cutting mechanism
By designing a vehicle wire harness cutting mechanism including support components, controllers, rotation modules, cutting modules and proximity sensors, the problem of automatic fixed-length cutting in the prior art is solved, and the cutting efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202421613875.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The existing automotive wire harness cutting devices cannot achieve automatic fixed-length cutting, and the cutting efficiency is low.
An automotive wire harness cutting mechanism is designed, including a support assembly, a controller, a rotation module, a cutting module and a proximity sensor. The wire harness is driven to move in a straight line by rotating the module, and the wire harness length is calculated using the proximity sensor feedback signal, and the cutting module is controlled to cut at a preset length.
Automatic fixed-length cutting is realized, cutting efficiency is improved, and the accuracy and consistency of wire harness cutting is ensured.
Smart Images

Figure CN222843058U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile wire harness cutting, in particular to an automobile wire harness cutting mechanism. Background Art
[0002] Wiring harness is a must for automobile circuits and automobile system networks. Automobile wiring harness is the main network of automobile circuits. Without wiring harness, there is no automobile circuit. Wiring harness refers to the contact terminal punched from copper material. After the connector is crimped with wires and cables, the outside is plastic-pressed with an insulator or an additional metal shell, etc., and the wiring harness is used to bundle the components to connect the circuit. From the perspective of function, automobile wiring harness can be divided into two types: power lines that carry driving actuators and electricity, and signal lines that transmit sensor input commands;
[0003] For example, an automobile wire harness cutting device disclosed in the authorization announcement number CN216176180U solves the problem of time-consuming and labor-intensive automobile wire harness cutting and low cutting efficiency, is simple and convenient to operate, and has strong practicality, but does not solve the problem that the existing automobile wire harness cutting device cannot automatically cut to a fixed length;
[0004] Therefore, it is necessary to provide a kind of automobile wire harness cutting mechanism to solve the above-mentioned technical problems. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes an automobile wire harness cutting mechanism.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] An automobile wire harness cutting mechanism comprises a support assembly, a controller, a rotation module, a cutting module, and a proximity sensor;
[0008] Wherein, the support assembly includes an L-shaped plate, a support plate, a vertical plate, a groove, a square frame, a connecting plate, and an annular plate;
[0009] The rotation module includes two wire rollers, the central axes at both ends of the two wire rollers are movably connected to the connecting plate respectively, the central axis at one end of a corresponding one of the wire rollers is fixedly connected to the output shaft of the motor, the motor is fixedly connected to the connecting plate, the end of the central axis at one end of the corresponding other wire roller is fixedly connected to the center of the baffle, and the central axes at the other ends of the two wire rollers are fixedly connected to the centers of the corresponding gears respectively, and the two gears are meshed with each other;
[0010] The cutting module includes two driving cylinders, the shells of the two driving cylinders are respectively fixedly connected to the square frames, the telescopic rods of the two driving cylinders pass through the square frames respectively, and the ends of the telescopic rods of the two driving cylinders are respectively fixedly connected to one side of the cutting knife.
[0011] Preferably, one end of the proximity sensor passes through and is fixedly connected to the lower side of the connecting plate.
[0012] Preferably, the support assembly includes the support plate, and the symmetrical L-shaped plates are fixedly connected to the support plate respectively, and opposite sides of the two L-shaped plates are fixedly connected to the connecting plates respectively.
[0013] Preferably, a corresponding one of the L-shaped plates is fixedly connected to the square frame, and another corresponding one of the L-shaped plates is fixedly connected to the annular plate.
[0014] Preferably, the support plates are respectively fixedly connected to the symmetrical vertical plates.
[0015] Preferably, the upper sides of the two vertical plates are respectively provided with corresponding grooves.
[0016] Preferably, a corresponding one of the vertical panels is fixedly connected to the controller.
[0017] Compared with the related art, the beneficial effect of the utility model is: the central axes at both ends of the winding roller are clamped in the two grooves, and one end of the wire harness is passed through the annular plate, the middle of the two wire rollers, and the square frame in sequence, and the two wire rollers are rotated clockwise and counterclockwise through the rotating module, which can drive the wire harness to move in a straight line, and at the same time the baffle bar rotates, the wire roller rotates one circle and the baffle bar rotates one circle at the same time, when the baffle bar passes through the proximity sensor once, the proximity sensor feeds back a signal to the controller once, and the length of the wire harness output when the two wire rollers rotate one circle is certain, so the controller can calculate the length of the wire harness output according to the number of signals fed back by the proximity sensor, and when the length of the wire harness output reaches the preset value, the control drive cylinder is opened to make the cutting knife cut the wire harness, and the length of the wire harness cut at this time is the required length of the wire harness. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional schematic diagram of the utility model.
[0019] Figure 2 It is a three-dimensional schematic diagram of the utility model.
[0020] Figure 3 It is a schematic diagram of the connection structure of some parts of the utility model.
[0021] Figure 4 It is a schematic diagram of the connection structure of some parts of the utility model.
[0022] Figure 5 It is a schematic diagram of the connection structure of some parts of the utility model.
[0023] Figure 6 It is a schematic diagram of the connection structure of some parts of the utility model.
[0024] Figure 7 It is a schematic diagram of the connection structure of some parts of the utility model.
[0025] In the figure:
[0026] 1: winding roller, 11, wire harness;
[0027] 2: Support assembly, 21, L-shaped plate, 22, support plate, 23, vertical plate, 24, groove, 25, square frame, 26, connecting plate, 27, annular plate;
[0028] 3. Controller;
[0029] 4: rotating module, 41, gear, 42, wire roller, 43, stop bar, 44, motor;
[0030] 5: cutting module, 51, driving cylinder, 52, cutting knife;
[0031] 6. Proximity sensor. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0033] An automobile wire harness cutting mechanism comprises a support assembly 2, a controller 3, a rotation module 4, a cutting module 5, and a proximity sensor 6;
[0034] The support assembly 2 includes an L-shaped plate 21, a support plate 22, a vertical plate 23, a groove 24, a square frame 25, a connecting plate 26, and an annular plate 27;
[0035] The rotating module 4 includes two wire rollers 42, the central axes of both ends of the two wire rollers 42 are movably connected to the connecting plate 26, the central axis of one end of a corresponding wire roller 42 is fixedly connected to the output shaft of the motor 44, the motor 44 is fixedly connected to the connecting plate 26, the end of the central axis of one end of the corresponding other wire roller 42 is fixedly connected to the center of the stop bar 43, and the central axes of the other ends of the two wire rollers 42 are fixedly connected to the center of the corresponding gears 41, and the two gears 41 are meshed with each other;
[0036] The cutting module 5 includes two driving cylinders 51, the shells of the two driving cylinders 51 are respectively fixedly connected to the square frame 25, the telescopic rods of the two driving cylinders 51 pass through the square frame 25, and the ends of the telescopic rods of the two driving cylinders 51 are respectively fixedly connected to one side of the cutting knife 52.
[0037] One end of the proximity sensor 6 passes through and is fixedly connected to the lower side of the connecting plate 26 .
[0038] The support assembly 2 includes the support plate 22 , and the symmetrical L-shaped plates 21 are fixedly connected to the support plate 22 , and opposite sides of the two L-shaped plates 21 are fixedly connected to the connecting plates 26 .
[0039] A corresponding one of the L-shaped plates 21 is fixedly connected to the square frame 25 , and another corresponding one of the L-shaped plates 21 is fixedly connected to the annular plate 27 .
[0040] The support plates 22 are respectively fixedly connected to the symmetrical vertical plates 23 .
[0041] The upper sides of the two vertical plates 23 are respectively provided with corresponding grooves 24 .
[0042] A corresponding one of the vertical plates 23 is fixedly connected to the controller 3 .
[0043] The controller 3 is electrically connected to the motor 44 and the driving cylinder 51 .
[0044] Working principle: First, clamp the central axes of both ends of the winding roller 1 in the two grooves 24, and pass one end of the wire harness 11 through the annular plate 27, the middle of the two wire rollers 42, and the square frame 25 in sequence. At this time, the controller 3 controls the motor 44 to start, and the motor 44 drives the corresponding wire roller 42 to rotate, and the corresponding wire roller 42 drives the corresponding gear 41 to rotate, and the corresponding gear 41 meshes with the corresponding other gear 41 to rotate, and the corresponding other gear 41 drives the corresponding other wire roller 42 to rotate. The two wire rollers 42 rotate clockwise and counterclockwise, which can drive the wire harness 11 to move in a straight line, and at the same time, the corresponding other wire roller 42 drives the baffle 43 to rotate. The wire roller 42 rotates one circle and the baffle 43 rotates one circle at the same time. When the baffle 43 passes the proximity sensor 6 once, the proximity sensor 6 feeds back a signal to the controller 3. The length of the wire harness 11 output by the two wire rollers 42 when they rotate one circle is certain, so the controller 3 can calculate the length of the wire harness 11 output according to the number of signals fed back by the proximity sensor 6. When the length of the wire harness 11 output reaches a preset value, the control motor 44 stops working, and then controls the driving cylinder 51 to start, and the telescopic rods of the two driving cylinders 51 extend to drive the cutting knife 52 to move respectively, so that the cutting knife 52 cuts the wire harness 11. At this time, the length of the wire harness 11 cut is the required length of the wire harness.
[0045] Beneficial effect: The central axes of both ends of the winding roller 1 are clamped in the two grooves 24, and one end of the wire harness 11 is passed through the annular plate 27, the middle of the two wire rollers 42, and the square frame 25 in sequence. By rotating the module 4, the two wire rollers 42 can be rotated clockwise and counterclockwise, which can drive the wire harness 11 to move in a straight line. At the same time, the baffle 43 rotates. The wire roller 42 rotates one circle and the baffle 43 rotates one circle at the same time. When the baffle 43 passes the proximity sensor 6 once, the proximity sensor 6 feeds back a signal to the controller 3 once. The length of the wire harness 11 output by the two wire rollers 42 is certain, so the controller 3 can calculate the length of the wire harness 11 output according to the number of signals fed back by the proximity sensor 6. When the length of the wire harness 11 output reaches the preset value, the control drive cylinder 51 is turned on, so that the cutting knife 52 cuts the wire harness 11. At this time, the length of the wire harness 11 cut is the required length of the wire harness.
[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automobile wire harness cutting mechanism, characterized in that: The automotive wiring harness cutting mechanism includes: Support assembly (2), controller (3), rotation module (4), cutting module (5), proximity sensor (6); Wherein, the support assembly (2) comprises an L-shaped plate (21), a support plate (22), a vertical plate (23), a groove (24), a square frame (25), a connecting plate (26), and an annular plate (27); The rotating module (4) comprises two wire rollers (42), the central axes at both ends of the two wire rollers (42) are respectively movably connected to the connecting plate (26), the central axis at one end of a corresponding one of the wire rollers (42) is fixedly connected to the output shaft of the motor (44), the motor (44) is fixedly connected to the connecting plate (26), the end of the central axis at one end of the corresponding other wire roller (42) is fixedly connected to the center of the blocking bar (43), the central axes at the other ends of the two wire rollers (42) are respectively fixedly connected to the center of the corresponding gears (41), and the two gears (41) are meshed with each other; The cutting module (5) comprises two driving cylinders (51), the shells of the two driving cylinders (51) are respectively fixedly connected to the square frame (25), the telescopic rods of the two driving cylinders (51) respectively pass through the square frame (25), and the ends of the telescopic rods of the two driving cylinders (51) are respectively fixedly connected to one side of the cutting knife (52).
2. The automobile wire harness cutting mechanism according to claim 1, characterized in that: One end of the proximity sensor (6) passes through and is fixedly connected to the lower side of the connecting plate (26).
3. The automobile wire harness cutting mechanism according to claim 2, characterized in that: The support assembly (2) comprises the support plate (22), to which the symmetrical L-shaped plates (21) are respectively fixedly connected, and opposite sides of the two L-shaped plates (21) are respectively fixedly connected to the connecting plate (26).
4. The automobile wire harness cutting mechanism according to claim 3, characterized in that: A corresponding one of the L-shaped plates (21) is fixedly connected to the square frame (25), and another corresponding one of the L-shaped plates (21) is fixedly connected to the annular plate (27).
5. The automobile wire harness cutting mechanism according to claim 4, characterized in that: The support plates (22) are respectively fixedly connected to the symmetrical vertical plates (23).
6. The automobile wire harness cutting mechanism according to claim 5, characterized in that: The upper sides of the two vertical plates (23) are respectively provided with corresponding grooves (24).
7. The automobile wire harness cutting mechanism according to claim 6, characterized in that: A corresponding vertical plate (23) is fixedly connected to the controller (3).
Citation Information
Patent Citations
Automobile wire harness cutting device
CN216176180U