Ceramic core forming mold convenient to demold
By designing the deployment mechanism and docking mechanism in the ceramic core forming mold, the problem of difficult to quickly release the mold is solved, the rapid expansion and close fit of the mold is achieved, and the production efficiency and molding quality are improved.
Patent Information
- Application Number
- CN202421815625.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-30
AI Technical Summary
When used in ceramic core forming molds, the formed structure is difficult to remove, and the user needs to flip the mold and use a clamp to remove the formed structure. The process is time-consuming and laborious.
A ceramic core forming mold including a deployment mechanism and a docking mechanism is designed. The deployment mechanism realizes the rapid deployment of the upper mold and the lower mold through the design of a pneumatic structure and a double-opening mechanism; the docking mechanism ensures the tight fit of the mold during the molding process through the precise control of the driving air rod and the push plate.
The rapid expansion and close fit of the upper mold and the lower mold is achieved, which reduces the time and labor intensity during the traditional mold release process, reduces the risk of damage caused by mold imbalance, and improves the automation level of the production process and the quality and accuracy of the molded structure.
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Figure CN222843107U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of forming molds, in particular to a ceramic core forming mold which is easy to demould. Background Art
[0002] A mold is a special tool used in industrial production for mass production of products or parts with a certain shape and size. It applies pressure through a specific press or other mechanical equipment to cause the material (metal or non-metal) to undergo plastic deformation or flow, thereby obtaining a product of the desired shape and size; a ceramic core forming mold refers to a mold used to make ceramic cores in the process of investment casting. This mold is specially designed to produce ceramic cores with specific shapes and sizes so as to form complex cavities or channels inside the casting during the casting process.
[0003] The patent document with application number CN201920225439.2 discloses a precision casting ceramic core forming mold, which includes an upper mold, a lower mold and a prefabricated water-soluble core; the mating surfaces of the upper mold and the lower mold are symmetrically provided with gates and a mold cavity consistent with the outer contour shape of the ceramic core, and a pouring channel and a mold cavity of the ceramic core are formed after the upper mold and the lower mold are combined, and a slot for embedding the prefabricated water-soluble core is provided in the mold cavity of the upper mold and the lower mold; the prefabricated water-soluble core matches the inner cavity structure of the through hole on the ceramic core, and a center hole matching the core axis in the through hole is provided in the prefabricated water-soluble core, and the prefabricated water-soluble core is placed in the slot before the upper mold and the lower mold are combined. The utility model solves the problems of easy deformation, difficulty in product repair caused by seams, poor operability and low work efficiency in the use of split-assembly ceramic cores, thereby achieving the purpose of improving work efficiency and ensuring the quality of precision casting products. Based on the search of the above-mentioned patents and in combination with ceramic core forming molds in the prior art, it is found that when the ceramic core forming mold is used, the formed structure is difficult to remove, and the user needs to flip the mold and use a clamp to remove the formed structure. The process of flipping the mold and clamping the structure is time-consuming and labor-intensive. Utility Model Content
[0004] The utility model aims to provide a ceramic core forming die which is easy to demould, so as to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a ceramic core forming mold that is easy to demold, comprising an upper mold, a lower mold is arranged at the rear of the upper mold, and an unfolding mechanism is arranged on the front and rear sides of the upper mold and the lower mold, and a docking mechanism is arranged above the upper mold and the lower mold, and the unfolding mechanism includes a hanging plate, a first connecting shaft frame, a first pneumatic rod, a first connecting block, a second connecting shaft frame, a third connecting shaft frame, a second pneumatic rod, a second connecting block, a fourth connecting shaft frame and a rotating shaft body, a hanging plate is arranged above the upper mold and the lower mold, the front end of the hanging plate is fixedly installed with the first connecting shaft frame, the lower end of the first connecting shaft frame is fixedly installed with the first pneumatic rod, the lower end of the first pneumatic rod is fixedly installed with the first connecting block, the front end of the upper mold is fixedly installed with the second connecting shaft frame, and the second connecting shaft frame is connected to the first connecting block.
[0006] Optionally, a third connecting shaft frame is fixedly mounted on the rear end of the hanging plate, and a second pneumatic rod is mounted on the lower end of the third connecting shaft frame.
[0007] Optionally, a second connecting block is fixedly mounted on the lower end of the second pneumatic rod, and a fourth connecting shaft frame is arranged in front of the second connecting block.
[0008] Optionally, a rotating shaft body is installed at the upper ends of the upper mold and the lower mold, and the fourth connecting shaft frame is fixedly installed at the rear end of the lower mold.
[0009] Optionally, the docking mechanism includes a first mounting seat, a first driving gas rod, a first push plate, a second mounting seat, a second driving gas rod and a second push plate; the first mounting seat is fixedly installed on one end of the front end of the hanging plate close to the first connecting axis frame, and the second mounting seat is fixedly installed on one end of the rear end of the hanging plate close to the third connecting axis frame.
[0010] Optionally, a first driving gas rod is fixedly mounted on the first mounting seat, a first push plate is arranged behind the first driving gas rod, and the first push plate is fixedly mounted on the outer wall of the upper mold.
[0011] Optionally, a second driving gas rod is fixedly mounted on the second mounting seat, a second push plate is arranged in front of the second driving gas rod, and the second push plate is fixedly mounted on the outer wall of the lower mold.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. In the utility model, an unfolding mechanism is provided. The unfolding mechanism realizes the rapid unfolding of the upper mold and the lower mold through the design of the pneumatic structure and the double-opening mechanism, which greatly reduces the time and labor intensity of flipping the mold and manually removing the mold in the traditional demolding process; the unfolding mechanism is driven by both ends to ensure that the upper mold and the lower mold are opened evenly and synchronously, reducing the risk of damage caused by mold imbalance during the demolding process. The automated operation of the unfolding mechanism reduces manual intervention, improves the automation level of the production process, and helps to reduce the possibility of human operational errors.
[0014] 2. In the utility model, a docking mechanism is provided. The docking mechanism ensures the close fit between the upper mold and the lower mold during the molding process through the precise control of the first driving gas rod and the second driving gas rod, thereby ensuring the stability and reliability of the molding operation. The docking mechanism cooperates with the unfolding mechanism to ensure the correct position of the mold during the molding process, thereby improving the quality and precision of the molded structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model in a three-dimensional front view;
[0016] Figure 2 It is a schematic diagram of the structure of the utility model in a plane left view;
[0017] Figure 3 This is a schematic diagram of the structure of the utility model when viewed from above;
[0018] Figure 4 The structure of the utility model is shown in a three-dimensional cutaway view. Figure 1 ;
[0019] Figure 5 The structure of the utility model is shown in a three-dimensional cutaway view. Figure 2 .
[0020] In the figure: 1. upper mold; 2. lower mold; 3. unfolding mechanism; 301. lifting plate; 302. first connecting shaft frame; 303. first pneumatic rod; 304. first connecting block; 305. second connecting shaft frame; 306. third connecting shaft frame; 307. second pneumatic rod; 308. second connecting block; 309. fourth connecting shaft frame; 310. rotating shaft body; 4. docking mechanism; 401. first mounting seat; 402. first driving pneumatic rod; 403. first push plate; 404. second mounting seat; 405. second driving pneumatic rod; 406. second push plate. DETAILED DESCRIPTION
[0021] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1 to 5In the embodiment of the utility model, a ceramic core molding mold that is easy to demold comprises an upper mold 1, a lower mold 2 is arranged at the rear of the upper mold 1, an unfolding mechanism 3 is arranged at the front and rear sides of the upper mold 1 and the lower mold 2, a docking mechanism 4 is arranged above the upper mold 1 and the lower mold 2, the unfolding mechanism 3 comprises a hanging plate 301, a first connecting shaft frame 302, a first pneumatic rod 303, a first connecting block 304, a second connecting shaft frame 305, a third connecting shaft frame 306, a second pneumatic rod 307, a second connecting block 308, a fourth connecting shaft frame 309 and a rotating shaft body 310, a hanging plate 301 is arranged above the upper mold 1 and the lower mold 2, and the front end of the hanging plate 301 is fixedly installed with the first connecting shaft frame 30 2. A first pneumatic rod 303 is installed at the lower end of the first connecting shaft frame 302, a first connecting block 304 is fixedly installed at the lower end of the first pneumatic rod 303, a second connecting shaft frame 305 is fixedly installed at the front end of the upper mold 1, the second connecting shaft frame 305 is connected to the first connecting block 304, a third connecting shaft frame 306 is fixedly installed at the rear end of the hanging plate 301, a second pneumatic rod 307 is installed at the lower end of the third connecting shaft frame 306, a second connecting block 308 is fixedly installed at the lower end of the second pneumatic rod 307, a fourth connecting shaft frame 309 is arranged in front of the second connecting block 308, a rotating shaft body 310 is installed at the upper ends of the upper mold 1 and the lower mold 2, and the fourth connecting shaft frame 309 is fixedly installed at the rear end of the lower mold 2;
[0025] The lifting plate 301 enables the ceramic core forming mold to be conveniently and safely installed above the conveyor belt, thereby improving the installation efficiency and safety. The first connecting shaft frame 302 serves as a supporting structure to ensure the stable connection of the first pneumatic rod 303, thereby improving the structural strength and stability of the unfolding mechanism 3. The first pneumatic rod 303 and the second pneumatic rod 307 provide power to achieve driving from bottom to top, thereby ensuring the uniform unfolding of the upper mold 1 and the lower mold 2. The rotating shaft body 310 serves as the central axis of the mold flipping, thereby ensuring the accuracy and smoothness of the mold flipping.
[0026] The docking mechanism 4 includes a first mounting seat 401, a first driving gas rod 402, a first push plate 403, a second mounting seat 404, a second driving gas rod 405 and a second push plate 406. The first mounting seat 401 is fixedly installed on one end of the front end of the hanging plate 301 close to the first connecting shaft frame 302, and the second mounting seat 404 is fixedly installed on one end of the rear end of the hanging plate 301 close to the third connecting shaft frame 306. The first mounting seat 401 is fixedly installed with the first driving gas rod 402, and the first push plate 403 is arranged behind the first driving gas rod 402. The first push plate 403 is fixedly installed on the outer wall of the upper mold 1, and the second mounting seat 404 is fixedly installed with the second driving gas rod 405. The second push plate 406 is arranged in front of the second driving gas rod 405, and the second push plate 406 is fixedly installed on the outer wall of the lower mold 2;
[0027] The first mounting seat 401 provides a stable mounting base for the first driving gas rod 402, ensuring the effective transmission of the driving force. The first driving gas rod 402 provides power to push the first push plate 403 backward, so that the upper mold 1 and the lower mold 2 fit tightly, ensuring the accuracy and stability of the casting mold. The second mounting seat 404 provides a stable mounting base for the second driving gas rod 405, ensuring the effective transmission of the driving force. The second driving gas rod 405 provides power to push the second push plate 406 forward, thereby assisting in achieving the closure and stability of the mold.
[0028] The working principle of the utility model is as follows: the ceramic core forming mold is additionally provided with an unfolding mechanism 3 and a docking mechanism 4. Before using the ceramic core forming mold which is easy to demold, it is necessary to pre-install the ceramic core forming mold above the conveyor belt through the hanging plate 301, and it is necessary to pre-connect the first pneumatic rod 303, the second pneumatic rod 307, the first driving pneumatic rod 402 and the second driving pneumatic rod 405 to electricity and the control terminal. When using the ceramic core forming mold which is easy to demold, the docking mechanism 4 is activated, the first driving pneumatic rod 402 and the second driving pneumatic rod 405 are started, the first driving pneumatic rod 402 pushes the first push plate 403 backward, and the second driving pneumatic rod 405 pushes the second push plate 406 forward, so that the upper mold 1 and the lower mold 2 are closely fitted, and the molding material is injected into the upper mold 1 and the lower mold 2. When the molding in the upper mold 1 and the lower mold 2 is completed, the unfolding mechanism 3 and the docking mechanism 4 are activated, the first driving pneumatic rod 402 in the docking mechanism 4 moves forward, and the second driving pneumatic rod 405 moves backward, and the upper mold is no longer restricted. 1 and the lower mold 2, start the first pneumatic rod 303 and the second pneumatic rod 307 inside the unfolding mechanism 3, the first pneumatic rod 303 pulls the first connecting block 304 and the second connecting shaft frame 305 from bottom to top, and at the same time, the second pneumatic rod 307 pulls the second connecting block 308 and the fourth connecting shaft frame 309 from bottom to top, thereby driving the upper mold 1 to flip forward and driving the lower mold 2 to flip backward, so as to achieve the effect of unfolding the upper mold 1 and the lower mold 2. At this time, the molding structure in the middle of the upper mold 1 and the lower mold 2 will fall off from the upper mold 1 and the lower mold 2; in summary, the unfolding mechanism 3 adopts a pneumatic structure and a double-opening structure, drives the upper mold 1 and the lower mold 2 from both ends, and can quickly unfold or close the upper mold 1 and the lower mold 2, which not only improves the efficiency of the casting molding structure, but also allows the molding structure to fall off quickly, achieving the effect of rapid demoulding, and the docking mechanism 4 cooperates with the unfolding mechanism 3 to clamp the upper mold 1 and the lower mold 2 to ensure the stability and reliability of the molding operation of the upper mold 1 and the lower mold 2.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A ceramic core forming mold that is easy to demould, comprising an upper mold (1), a lower mold (2) is arranged behind the upper mold (1), and is characterized in that: The upper mold (1) and the lower mold (2) are both provided with an unfolding mechanism (3) at the front and rear sides, and a docking mechanism (4) is provided above the upper mold (1) and the lower mold (2). The unfolding mechanism (3) comprises a hanging plate (301), a first connecting shaft frame (302), a first pneumatic rod (303), a first connecting block (304), a second connecting shaft frame (305), a third connecting shaft frame (306), a second pneumatic rod (307), a second connecting block (308), a fourth connecting shaft frame (309) and a rotating shaft body (31 0), a hanging plate (301) is arranged above the upper mold (1) and the lower mold (2), a first connecting shaft frame (302) is fixedly installed at the front end of the hanging plate (301), a first pneumatic rod (303) is installed at the lower end of the first connecting shaft frame (302), a first connecting block (304) is fixedly installed at the lower end of the first pneumatic rod (303), a second connecting shaft frame (305) is fixedly installed at the front end of the upper mold (1), and the second connecting shaft frame (305) is connected to the first connecting block (304).
2. A ceramic core forming mold that is easy to demould according to claim 1, characterized in that: A third connecting shaft frame (306) is fixedly mounted on the rear end of the hanging plate (301), and a second pneumatic rod (307) is mounted on the lower end of the third connecting shaft frame (306).
3. A ceramic core forming mold that is easy to demould according to claim 2, characterized in that: A second connecting block (308) is fixedly mounted on the lower end of the second pneumatic rod (307), and a fourth connecting shaft frame (309) is arranged in front of the second connecting block (308).
4. The ceramic core forming mold for easy demoulding according to claim 1, characterized in that: A rotating shaft body (310) is installed at the upper ends of the upper mold (1) and the lower mold (2), and the fourth connecting shaft frame (309) is fixedly installed at the rear end of the lower mold (2).
5. The ceramic core forming mold for easy demoulding according to claim 1, characterized in that: The docking mechanism (4) comprises a first mounting seat (401), a first driving gas rod (402), a first push plate (403), a second mounting seat (404), a second driving gas rod (405) and a second push plate (406); the first mounting seat (401) is fixedly mounted on one end of the front end of the hanging plate (301) close to the first connecting shaft frame (302); and the second mounting seat (404) is fixedly mounted on one end of the rear end of the hanging plate (301) close to the third connecting shaft frame (306).
6. The ceramic core forming mold for easy demoulding according to claim 5, characterized in that: A first driving gas rod (402) is fixedly mounted on the first mounting seat (401), a first push plate (403) is arranged behind the first driving gas rod (402), and the first push plate (403) is fixedly mounted on the outer wall of the upper mold (1).
7. The ceramic core forming mold for easy demoulding according to claim 5, characterized in that: A second driving gas rod (405) is fixedly mounted on the second mounting seat (404), a second push plate (406) is arranged in front of the second driving gas rod (405), and the second push plate (406) is fixedly mounted on the outer wall of the lower mold (2).
Citation Information
Patent Citations
Precision casting ceramic core forming die
CN209792545U