Device for supplying power to disc-shaped electrode
By designing a device for power supply of disc-shaped electrodes, using high-precision rotating structure and brush power supply, the problem of unstable power supply during ultrasonic electric spark trimming is solved, and stable and efficient electrode power supply is achieved, extending the service life of the electrode and improving the flexibility of the equipment.
Patent Information
- Application Number
- CN202421591255.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-05
AI Technical Summary
During the ultrasonic electric spark trimming process, the existing power supply method can easily lead to unstable electrical transportation, affecting the removal efficiency and morphology of the grinding wheel surface material.
A device for power supplying disk-shaped electrodes is designed, adopting a high-precision rotating structure and brush power supply method, and the stable power supply is achieved through the first threaded rod and the brush, and the position and size of the brush are adjusted through the nylon block and the second threaded rod to adapt to different models of disk-shaped electrodes.
The device realizes stable power supply to the disc-shaped electrode, improves electrical delivery efficiency, extends the service life of the electrode, and improves the flexibility and adaptability of the equipment.
Smart Images

Figure CN222843282U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultrasonic electric spark dressing, in particular to a device for powering a disc electrode. Background Art
[0002] Electrospark dressing can solve the shortcomings of traditional mechanical dressing, such as low dressing efficiency and poor precision, and obtain a grinding wheel with high sharpness and high shape precision to meet the processing requirements of complex surface hard and brittle materials such as free-form surfaces. In ultrasonic electrospark dressing, the disk electrode rotates continuously during the processing, and the electrode loss will be evenly distributed on the circumference of the electrode. It will not wear in one direction all the time like traditional electrospark machining, which fully extends the service life of the electrode.
[0003] At present, in the relevant technology, the size of electrical parameters has a great influence on the material removal efficiency and surface morphology of the grinding wheel during ultrasonic electric spark dressing. Therefore, continuous power supply to the electrode has become a key issue in the electric spark dressing process. The existing methods of continuous power supply to the electrode are mostly to connect the power supply to the electrode surface or edge through the electrode frame using wires or cables, and supply power through wire contact. However, this method may result in continuous power supply or unstable electrical transmission. Utility Model Content
[0004] The utility model aims to solve the problem of unstable power supply in the prior art and proposes a device for powering a disk electrode.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A device for powering a disk electrode comprises a high-precision rotating structure, wherein a fixing bolt is threadedly connected to the top of the high-precision rotating structure, a circular ring gasket is threadedly connected to the outer surface of the fixing bolt near the bottom, the circular ring gasket fits with the top of the high-precision rotating structure near the edge, the top of the high-precision rotating structure near the middle is drivingly connected to a variable amplitude rod, a disk electrode is installed on the top of the variable amplitude rod, a bearing ring is fixedly connected to the left side of the top of the circular ring gasket near the front, a limiting rod is fixedly connected to the left side of the top of the circular ring gasket near the back, a nylon block is movably sleeved on the outer side of the limiting rod, a clamping block is movably sleeved on the top of the nylon block, a brush is movably clamped on the top of the clamping block, and the top of the brush fits with the bottom of the disk electrode.
[0007] Preferably, a first threaded rod is fixedly connected to the inner side of the bearing ring, an adjustment gear is fixedly connected to the outer surface of the first threaded rod near the bottom, and the outer surface of the adjustment gear is threadedly connected to the nylon block.
[0008] Preferably, a wire groove is provided in the middle part of the top of the nylon block, a wire fixing block is fixedly connected to the top of the nylon block near the top of the wire groove, an adjustment groove is provided on the top of the nylon block near the right end of the wire groove, and the inner side of the adjustment groove is movably connected to the clamping block.
[0009] Preferably, an outer surface of the brush is movably sleeved with an outer rubber sheath, and a wire passing hole is provided at a bottom of the outer rubber sheath near the left side.
[0010] Preferably, the tops of the first threaded rod and the limiting rod are fixedly connected to limiting blocks, and the inner bearing on the top of the fixing block is connected to a roller.
[0011] Preferably, a second threaded rod is threadedly connected to the outer surface of the clamping block near the bottom, an adjustment block is fixedly connected to the right end of the second threaded rod, and the second threaded rod is connected to the nylon block by a bearing.
[0012] Compared with the prior art, the utility model provides a device for powering a disc electrode, which has the following beneficial effects:
[0013] 1. The device for powering the disk electrode is provided with a first threaded rod and a brush. The disk electrode is powered by the brush. Compared with the disk electrode powered by a wire, the overall stability is more and the transmission efficiency is higher. At the same time, the height of the nylon block can be adjusted in combination with the first threaded rod, which can facilitate the exploration of the influence of brushes of different sizes on the dressing of the grinding wheel. The position of the brush can be adjusted in combination with the second threaded rod, which is used to improve the flexibility of the equipment and can be used to adapt to disk electrodes of different models.
[0014] 2. The device for powering the disc electrode is provided with a wire groove and a wire fixing block. The wire groove is used to connect the wire to power the brush. The position of the wire is restricted to avoid the wire that powers the brush being light and easily affected by the external environment during the use of the equipment. In order to ensure the stable operation of the equipment, the wire fixing block is used to restrict it, which is conducive to ensuring the stability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of a device for powering a disk electrode proposed by the utility model;
[0016] Figure 2 A schematic diagram of a nylon block for a disc electrode power supply device proposed in the utility model;
[0017] Figure 3 The utility model is a schematic diagram of a clamping block of a device for supplying power to a disk electrode.
[0018] In the figure: 1. high-precision rotating structure; 2. circular gasket; 3. fixing bolt; 4. amplitude transformer; 5. disc electrode; 6. limit rod; 7. bearing ring; 8. adjustment gear; 9. first threaded rod; 10. nylon block; 11. clamping block; 12. outer rubber sheath; 13. brush; 14. limit block; 15. wire groove; 16. wire fixing block; 17. adjustment groove; 18. wire hole; 19. second threaded rod; 20. adjustment block. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0021] Reference Figure 1-3 A device for powering a disk electrode comprises a high-precision rotating structure 1, a fixing bolt 3 is threadedly connected to the top of the high-precision rotating structure 1, a circular gasket 2 is threadedly connected to the outer surface of the fixing bolt 3 near the bottom, the circular gasket 2 fits with the top of the high-precision rotating structure 1 near the edge, a variable amplitude rod 4 is transmission-connected to the top of the high-precision rotating structure 1 near the middle, a disk electrode 5 is installed on the top of the variable amplitude rod 4, a bearing ring 7 is fixedly connected to the top left side of the circular gasket 2 near the front, and a bearing ring 7 is fixedly connected to the top left side of the circular gasket 2 near the back. A limiting rod 6, the outer side of the limiting rod 6 is movably sleeved with a nylon block 10, the top of the nylon block 10 is movably sleeved with a clamping block 11, the outer surface of the clamping block 11 is threadedly connected to a second threaded rod 19 near the bottom, the right end of the second threaded rod 19 is fixedly connected to an adjustment block 20, the second threaded rod 19 is connected to the nylon block 10 by a bearing, the top of the clamping block 11 is movably clamped with a brush 13, the outer surface of the brush 13 is movably sleeved with an outer rubber sheath 12, the bottom of the outer rubber sheath 12 is provided with a wire hole 18 near the left side, and the top of the brush 13 fits with the bottom of the disc electrode 5.
[0022] Reference Figure 1-3The inner side of the bearing ring 7 is fixedly connected with a first threaded rod 9, and the first threaded rod 9 is provided with a height of the nylon block 10 that can be conveniently adjusted, and brushes 13 of different sizes can be installed on the clamping block 11 for use, thereby improving the flexibility of the equipment. The outer surface of the first threaded rod 9 is fixedly connected with an adjustment gear 8 near the bottom, and the outer surface of the adjustment gear 8 is threadedly connected to the nylon block 10. A wire groove 15 is provided in the middle of the top of the nylon block 10, and the top of the nylon block 10 is near the top of the wire groove 15. The wire block 16 is fixedly connected to the position, the wire groove 15 and the wire block 16 can limit the power supply line of the brush 13 to avoid being affected by external factors, which may cause the brush 13 to be unable to power supply. The top of the first threaded rod 9 and the limiting rod 6 are fixedly connected to the limiting block 14, and the top inner bearing of the wire block 16 is connected with a roller to facilitate the adjustment and movement of the wire. An adjustment groove 17 is provided at the top of the nylon block 10 near the right end of the wire groove 15, and the inner side of the adjustment groove 17 is movably connected to the clamping block 11.
[0023] In the utility model, when in use, the brush 13 can be firstly clamped in the adjustment block 20, and the outer rubber sheath 12 can be sleeved on the outer side of the brush 13, and then the position of the clamping block 11 can be adjusted by the adjustment block 20 and the second threaded rod 19, and then the power supply line of the brush 13 can be fixed by the wire groove 15, and then the brush 13 and the power supply line are connected through the wire hole 18, and then the bearing ring 7 is rotated to drive the first threaded rod 9 to rotate, and the height of the nylon block 10 is adjusted by the limiting effect of the limiting rod 6 and the rotation of the first threaded rod 9, so that the top of the brush 13 contacts the bottom of the disc electrode 5.
[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A device for supplying power to a disk electrode, comprising a high-precision rotating structure (1), characterized in that: The top of the high-precision rotating structure (1) is threadedly connected with a fixing bolt (3), and a circular gasket (2) is threadedly connected to the outer surface of the fixing bolt (3) near the bottom, and the circular gasket (2) is in contact with the top of the high-precision rotating structure (1) near the edge. The top of the high-precision rotating structure (1) is transmission-connected with a variable amplitude rod (4) near the middle, and a disk-shaped electrode (5) is installed on the top of the variable amplitude rod (4). A bearing ring (7) is fixedly connected to the left side of the top of the circular gasket (2) near the front, and a limit rod (6) is fixedly connected to the left side of the top of the circular gasket (2) near the back, and a nylon block (10) is movably sleeved on the outer side of the limit rod (6), and a clamping block (11) is movably sleeved on the top of the nylon block (10), and a brush (13) is movably clamped on the top of the clamping block (11), and the top of the brush (13) is in contact with the bottom of the disk-shaped electrode (5).
2. A device for supplying power to a disk electrode according to claim 1, characterized in that: A first threaded rod (9) is fixedly connected to the inner side of the bearing ring (7), an adjustment gear (8) is fixedly connected to the outer surface of the first threaded rod (9) near the bottom, and the outer surface of the adjustment gear (8) is threadedly connected to a nylon block (10).
3. A device for supplying power to a disk electrode according to claim 2, characterized in that: A wire groove (15) is provided in the middle of the top of the nylon block (10); a wire fixing block (16) is fixedly connected to the top of the nylon block (10) near the top of the wire groove (15); an adjustment groove (17) is provided at the top of the nylon block (10) near the right end of the wire groove (15); the inner side of the adjustment groove (17) is movably connected to the clamping block (11).
4. A device for supplying power to a disk electrode according to claim 1, characterized in that: The outer surface of the brush (13) is movably sleeved with an outer rubber sheath (12), and a wire hole (18) is provided at a position close to the left side of the bottom of the outer rubber sheath (12).
5. The device for supplying power to a disk electrode according to claim 3, characterized in that: The tops of the first threaded rod (9) and the limiting rod (6) are both fixedly connected to a limiting block (14), and a roller is connected to the inner bearing of the top of the fixing block (16).
6. The device for supplying power to a disk electrode according to claim 1, characterized in that: A second threaded rod (19) is threadedly connected to a position near the bottom of the outer surface of the clamping block (11); an adjustment block (20) is fixedly connected to the right end of the second threaded rod (19); and the second threaded rod (19) is bearing-connected to the nylon block (10).