Welding mechanism convenient to use

By designing a convenient welding mechanism, combined with the welding device, filter structure, heating structure and clamping structure, the problems of low welding efficiency, poor accuracy and poor flue gas filtration in the prior art are solved, and efficient and accurate welding process and reduction of environmental pollution are achieved.

CN222843295UActive Publication Date: 2025-05-09SHENZHEN XINDAXING ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202421410983.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-05-09
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing printed circuit board welding technology is low in efficiency and poor in accuracy, and the flue gas generated during the welding process cannot be effectively filtered, which affects physical and mental health.

Method used

A convenient welding mechanism is designed, including a welding device, a filter structure, a heating structure and a clamping structure. The air is heated through a fan blower and an electric heating tube, the solder is melted by high-temperature hot air, and the waste gas generated during the welding process is filtered through a filter box.

Benefits of technology

It improves welding efficiency and accuracy, reduces welding time, reduces environmental pollution, and improves the physical and mental health of users.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222843295U_ABST
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Abstract

The welding mechanism convenient to use comprises a welding device, a filtering structure is fixedly installed on the surface of one side of the welding device, a hot melting box is fixedly installed at the position, close to one side, of the upper surface of the welding device, and a heating structure is fixedly installed at the position, close to the other side, of the upper surface of the welding device. The welding device comprises a heating structure, a welding structure is embedded in the position, located in the welding device, of the lower surface of the heating structure, a clamping structure is embedded in the position, close to the lower portion, of the interior of the welding device, the welding device comprises an outer frame and a first exhaust net, and the first exhaust net is embedded in the position, close to the lower portion, of the surface of one side of the outer frame. The filtering structure comprises a filtering box, a second exhaust net, an activated carbon net plate and a filtering net plate. According to the welding mechanism convenient to use, elements small in size can be rapidly welded, waste gas generated in the welding process can be treated, and rapid cooling of a circuit board is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of printed circuit board welding, in particular to a welding mechanism that is easy to use. Background Art

[0002] Printed circuit boards are used in various electronic devices. They are the supporters of electrical connection of electronic components. Standard printed circuit boards have no parts on the bare board, usually called printed wiring boards. When producing printed wiring boards, many electronic components need to be soldered to the surface of the bare board.

[0003] The existing application number is CN202023346441.7, which is a welding device for processing printed circuit boards, comprising a base plate, long holes are provided on both sides of the top of the base plate, a frame is fixedly connected to the bottom of the base plate, a first motor is fixedly connected to the left side of the frame, the right end of the first motor shaft passes through the inner cavity of the frame and is fixedly connected to a first threaded rod, the surfaces of both ends of the first threaded rod are threadedly sleeved with movable plates, the top of the movable plate passes through the long hole and extends to the top of the base plate, the top of the opposite side of the movable plate is fixedly connected to a spring, the end of the spring away from the movable plate is fixedly connected to a clamping plate, and the rear side of the top of the base plate is fixedly connected to a connecting plate. The utility model solves the problem that most of the existing printed circuit boards are spot welded by manual handheld welding machines, the work efficiency is low and the precision is low, and the fume generated by welding cannot be filtered and purified, and is easily inhaled by the body, affecting physical and mental health. This solution can be performed one by one through soldering liquid, but it is not easy to operate for small components and is time-consuming. In this solution, the exhaust gas inside the rack is extracted and filtered. After welding and filtering are completed, it is necessary to wait for the weld to dry before proceeding to the next step, which takes a long time. For this reason, we propose an easy-to-use welding mechanism. Utility Model Content

[0004] The main purpose of the utility model is to provide a welding mechanism that is easy to use and can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A welding mechanism that is easy to use includes a welding device, a filtering structure is fixedly installed on one side surface of the welding device, a hot melt box is fixedly installed on the upper surface of the welding device near one side, a heating structure is fixedly installed on the upper surface of the welding device near the other side, a welding structure is embedded and installed on the lower surface of the heating structure inside the welding device, and a clamping structure is embedded and installed inside the welding device near the lower position.

[0007] Furthermore, the welding device includes an outer frame and a first exhaust net, and the first exhaust net is embedded and installed on a side surface of the outer frame near a lower position.

[0008] Furthermore, the filtration structure includes a filter box, a second exhaust net, an activated carbon mesh plate, and a filter mesh plate. The second exhaust net is embedded and installed on one side surface of the filter box near the upper position, the activated carbon mesh plate is embedded and installed inside the filter box near the upper position, and the filter mesh plate is embedded and installed inside the filter box below the activated carbon mesh plate.

[0009] Furthermore, the welding device and the filter structure are fixedly mounted on one side surface of the outer frame through a filter box, the hot melt box is embedded in the upper surface of the outer frame near one side, and the clamping structure is embedded in the lower surface of the outer frame.

[0010] Furthermore, the heating structure includes an air inlet, a processing box, an air duct, a guide plate, an electric heating tube, and a fan. The air duct is embedded and installed on the surface of one side of the processing box, and the air inlet is embedded and installed on the surface of the other side of the processing box. A fan is embedded and installed on the surface of one side of the air inlet located inside the processing box, and a guide plate is embedded and installed inside the processing box, and the guide plates are arranged in four groups. Electric heating tubes are embedded and installed on the upper surface of the processing box, and the electric heating tubes are arranged in two groups.

[0011] Furthermore, the welding structure includes an outer shell, a sleeve, a connecting pipe, and an air inlet net. The connecting pipe is embedded in the upper surface of the outer shell, the surface of the connecting pipe is sleeved with a sleeve located near the upper position, and the air inlet net is embedded in the interior of the outer shell.

[0012] Furthermore, the welding device and the filtering structure are fixedly mounted on the upper surface of the outer frame via a processing box and are located on a side away from the hot melt box, and the heating structure and the welding structure are mounted on the surface of the air duct via a sleeve.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] In the utility model, through the welding structure, the user can use the fan to blow air, and the electric heating tube heats the air, so that the high-temperature hot air is used to melt the solder. After cooling, the tin is completely fused with the components. The operation is fast and convenient, which is beneficial to saving time. Through the filter box that is set, the filter box can filter and process the exhaust gas generated during the welding process, thereby reducing the pollution of welding to the environment and facilitating the rapid cooling of the interior of the outer frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of a welding mechanism that is easy to use in the utility model;

[0016] Figure 2 It is a front view of a welding device of a welding mechanism that is easy to use in the utility model;

[0017] Figure 3 A cross-sectional view of a filter box with a welding mechanism that is easy to use in the utility model;

[0018] Figure 4 A cross-sectional view of a processing box of a welding mechanism that is easy to use in the utility model;

[0019] Figure 5 The utility model is a shell cross-sectional view of a welding mechanism that is easy to use.

[0020] In the figure: 1. hot melt box; 2. welding device; 201. outer frame; 202. first exhaust net; 3. filtering structure; 301. filter box; 302. second exhaust net; 303. activated carbon mesh plate; 304. filter mesh plate; 4. heating structure; 401. air inlet; 402. treatment box; 403. air duct; 404. guide plate; 405. electric heating pipe; 406. fan; 5. clamping structure; 6. welding structure; 601. outer shell; 602. sleeve; 603. connecting pipe; 604. air inlet net. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] like Figure 1-5 As shown, a welding mechanism that is easy to use includes a welding device 2, a filtering structure 3 is fixedly installed on one side surface of the welding device 2, a hot melt box 1 is fixedly installed on the upper surface of the welding device 2 near one side, a heating structure 4 is fixedly installed on the upper surface of the welding device 2 near the other side, a welding structure 6 is embedded and installed on the lower surface of the heating structure 4 inside the welding device 2, and a clamping structure 5 is embedded and installed inside the welding device 2 near the lower position;

[0023] The welding device 2 includes an outer frame 201 and a first exhaust net 202. The first exhaust net 202 is embedded and installed on one side surface of the outer frame 201 near the lower position; the filtering structure 3 includes a filter box 301, a second exhaust net 302, an activated carbon mesh plate 303, and a filter mesh plate 304. The second exhaust net 302 is embedded and installed on one side surface of the filter box 301 near the upper position, the activated carbon mesh plate 303 is embedded and installed in the interior of the filter box 301 near the upper position, and the filter mesh plate 304 is embedded and installed in the interior of the filter box 301 below the activated carbon mesh plate 303; welding The device 2 and the filtering structure 3 are fixedly installed on one side surface of the outer frame 201 through the filtering box 301, the hot melt box 1 is embedded and installed on the upper surface of the outer frame 201 and is located near one side, and the clamping structure 5 is embedded and installed on the lower surface of the outer frame 201; the heating structure 4 includes an air inlet 401, a processing box 402, an air duct 403, a guide plate 404, an electric heating pipe 405, and a fan 406. The air duct 403 is embedded and installed on one side surface of the processing box 402, and the air inlet 401 is embedded and installed on the other side surface of the processing box 402. One side surface of the air inlet 401 is located inside the processing box 402. A fan 406 is installed, a guide plate 404 is embedded in the processing box 402, and the guide plate 404 is four groups. The processing box 402 is embedded with an electric heating pipe 405 at the upper surface position. The electric heating pipe 405 is two groups. The electric heating pipe 405 is a HI8R far-infrared quartz heating pipe, which is powered for heating; the welding structure 6 includes a shell 601, a sleeve 602, a connecting pipe 603, and an air inlet net 604. The upper surface of the shell 601 is embedded with a connecting pipe 603, and the surface of the connecting pipe 603 is located near the upper position and is sleeved with the sleeve 602. The inner surface of the shell 601 is embedded with the connecting pipe 603. An air inlet net 604 is installed, which serves the purpose of evenly discharging the air output by the connecting pipe 603; the welding device 2 and the filtering structure 3 are fixedly installed on the upper surface of the outer frame 201 through the processing box 402, and are located on the side away from the hot melt box 1. The heating structure 4 and the welding structure 6 are installed on the surface of the air duct 403 through the sleeve 602. The inner surface of the sleeve 602 and the surface of the air duct 403 are both provided with threads. The sleeve 602 can be directly rotated and screwed on the surface of the air duct 403, and when spot welding of the circuit board is required, the welding structure 6 can be removed and replaced with an air collecting hood for blowing.

[0024] It should be noted that the utility model is a welding mechanism that is easy to use. When in use, the circuit board is placed inside the welding device 2, and is clamped and fixed by the clamping structure 5. The welding structure 6 is fixed under the heating structure 4. Preliminary welding is performed through the heating structure 4 and the welding structure 6. For the pin components, welding is performed through the hot melt box 1. The exhaust gas generated during the welding process is processed by the filtering structure 3. The tiny components are accurately attached to the circuit board through the placement machine in advance, and the circuit board is fixed inside the outer frame 201. The connecting pipe 603 is fixed to the surface of the air duct 403 through the sleeve 602, and the fan 406 is started. The fan 406 passes The air inlet 401 draws air into the interior of the processing box 402, and after being heated by the electric heating tube 405 and the guide plate 404, the air is reached by the air duct 403 to the interior of the outer shell 601, and is evenly discharged under the action of the air inlet net 604. The solder is melted by high temperature, so as to weld tiny components. The generated gas passes through the first exhaust net 202 and reaches the interior of the filter box 301. After being filtered by the activated carbon mesh plate 303 and the filter mesh plate 304, it is discharged by the second exhaust net 302. After the welding structure 6 is completed, it can be removed and replaced with a gas collecting hood. After turning off the electric heating tube 405, air is blown into the interior of the outer frame 201, which helps to accelerate the cooling speed of the solder.

[0025] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A welding mechanism that is easy to use, characterized in that: The invention comprises a welding device (2), a filtering structure (3) being fixedly mounted on one side surface of the welding device (2), a hot melt box (1) being fixedly mounted on the upper surface of the welding device (2) close to one side, a heating structure (4) being fixedly mounted on the upper surface of the welding device (2) close to the other side, a welding structure (6) being embedded and mounted on the lower surface of the heating structure (4) inside the welding device (2), and a clamping structure (5) being embedded and mounted inside the welding device (2) close to the lower side.

2. A convenient-to-use welding mechanism according to claim 1, characterized in that: The welding device (2) comprises an outer frame (201) and a first exhaust net (202); the first exhaust net (202) is embedded and installed on a side surface of the outer frame (201) near the bottom.

3. A convenient-to-use welding mechanism according to claim 2, characterized in that: The filtering structure (3) comprises a filter box (301), a second exhaust net (302), an activated carbon mesh plate (303), and a filter mesh plate (304); the second exhaust net (302) is embedded and installed on one side surface of the filter box (301) near the upper position, the activated carbon mesh plate (303) is embedded and installed inside the filter box (301) near the upper position, and the filter mesh plate (304) is embedded and installed below the activated carbon mesh plate (303) inside the filter box (301).

4. A convenient-to-use welding mechanism according to claim 3, characterized in that: The welding device (2) and the filtering structure (3) are fixedly mounted on a side surface of the outer frame (201) via a filtering box (301); the hot melt box (1) is embedded in the upper surface of the outer frame (201) and is located close to one side; and the clamping structure (5) is embedded in the lower surface of the outer frame (201).

5. A convenient-to-use welding mechanism according to claim 4, characterized in that: The heating structure (4) comprises an air inlet (401), a processing box (402), an air duct (403), a guide plate (404), an electric heating pipe (405), and a fan (406); the air duct (403) is embedded and installed on one side surface of the processing box (402); the air inlet (401) is embedded and installed on the other side surface of the processing box (402); the fan (406) is embedded and installed on one side surface of the air inlet (401) located inside the processing box (402); the guide plate (404) is embedded and installed inside the processing box (402); the guide plate (404) is embedded and installed in four groups; the electric heating pipe (405) is embedded and installed on the upper surface of the processing box (402); the electric heating pipe (405) is embedded and installed in two groups.

6. A convenient-to-use welding mechanism according to claim 5, characterized in that: The welding structure (6) comprises an outer shell (601), a sleeve (602), a connecting pipe (603), and an air inlet net (604); the connecting pipe (603) is embedded and installed on the upper surface of the outer shell (601); the sleeve (602) is sleeved and installed on the surface of the connecting pipe (603) near the upper position; and the air inlet net (604) is embedded and installed inside the outer shell (601).

7. A convenient-to-use welding mechanism according to claim 6, characterized in that: The welding device (2) and the filtering structure (3) are fixedly mounted on the upper surface of the outer frame (201) via a processing box (402) and are located on a side away from the hot melt box (1); the heating structure (4) and the welding structure (6) are mounted on the surface of the air duct (403) via a sleeve (602).

Citation Information

Patent Citations

  • Welding device for printed circuit board processing

    CN214769854U