Arc welding turnover mechanism

By designing the arc welding flip mechanism, the combination of cylinders, motors, synchronization wheels and synchronization belts can achieve stable and uniform rotation of the pipeline, solving the problems of complex welding process and increasing duration, and improving welding efficiency and quality.

CN222843309UActive Publication Date: 2025-05-09CHANGCHUN WANFENG INTELLIGENT ENGINEERING CO LTD
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Patent Information

Application Number
CN202421597228.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-05-09
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

When welding metal pipes, it is difficult for the prior art to achieve stable and uniform rotation of the pipes, resulting in complex welding processes and increasing duration.

Method used

An arc welding flip mechanism is designed to achieve axial constant speed rotation of the pipeline through the combination of a workbench, cylinder, motor, synchronization wheel and synchronization belt.

Benefits of technology

This mechanism can effectively clamp the pipes, realize stable annular welding, simplify the welding process, reduce welding time, and improve welding efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an arc welding turnover mechanism, which relates to the technical field of welding auxiliary equipment and comprises a workbench, a support is fixedly mounted at the lower end of the workbench, an electrical box is fixedly mounted in the support, a controller is fixedly mounted at the front end of the support, and the controller is electrically connected with a main control board in the electrical box through a connecting line. A plurality of mounting frames are fixedly mounted on the workbench, every two mounting frames form a group, and an air cylinder is fixedly mounted on one side of each mounting frame. A plurality of upper clamping blocks are arranged on the workbench and controlled through a rotating shaft, a plurality of lower clamping blocks are installed on the workbench in a matched mode, a welded pipeline can be rapidly clamped and fixed, a plurality of first driven wheels are rotationally installed in the upper clamping blocks, a plurality of driving wheels and a plurality of second driven wheels are rotationally installed in the lower clamping blocks, and therefore the welding efficiency is improved. And the multiple driving wheels are in transmission connection with the corresponding synchronous wheels through the synchronous belts, the welded pipeline can be axially rotated by cooperating with the motor and the rotating shaft, and therefore annular welding can be conveniently conducted on the pipeline, and the welding efficiency and quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding auxiliary equipment, in particular to an arc welding flipping mechanism. Background Art

[0002] Some pipelines need to connect two or more pipelines to each other under different usage requirements, and the connection of metal pipelines is generally welded, which can increase the strength of the connection between the pipelines and ensure that the pipelines are still stable and reliable under extreme environments such as high pressure and high temperature;

[0003] Since the pipe is a cylindrical structure, when welding the two pipes together, the pipes need to be clamped and fixed, such as the Chinese utility model patent disclosed by publication number CN209986475U: a pipe welding clamp, which prevents the pipe from moving during welding by cooperating with a fixing block and a pressing block to ensure welding quality, and enables the bracket to be opened and closed by the lock and hinge structure of the bracket to facilitate the placement and removal of the pipe. However, since the connecting section of the two pipes is annular, when welding the two pipes together, an annular welding operation needs to be performed along the longitudinal section of the pipe. After the pipe is clamped and fixed, the application cannot achieve a stable and uniform rotation of the pipe, so that the clamping mechanism needs to be loosened after a certain welding process, and the pipe needs to be manually rotated to achieve welding of other unwelded areas, which makes the overall welding process complicated and increases the welding time. Utility Model Content

[0004] The utility model aims to provide an arc welding flipping mechanism, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] An arc welding flipping mechanism comprises a workbench, a bracket is fixedly installed at the lower end of the workbench, an electrical box is fixedly installed in the bracket, a controller is fixedly installed at the front end of the bracket, and the controller is electrically connected to a main control board in the electrical box through a connecting line, a plurality of mounting brackets are fixedly installed on the workbench, and two of the mounting brackets form a group, a cylinder is fixedly installed on one side of the mounting bracket, and the cylinder is connected to an air pump in the electrical box through an air pipe, wherein a motor is also fixedly installed on one side of two of the mounting brackets, and the motor is electrically connected to the controller through a connecting line, a plurality of shaft seats are also fixedly installed on the workbench, an upper clamping block is fixedly installed on the output end of the cylinder, and a plurality of lower clamping blocks are fixedly installed on the workbench located below the upper clamping block, the upper clamping block comprises two first clamping block bodies, the two first clamping block bodies are fixedly connected to each other, and a plurality of first driven wheels are movably installed between the two first clamping block bodies, and the lower clamping block comprises two second clamping block bodies, the two second clamping block bodies are fixedly connected to each other, and a plurality of driving wheels and a plurality of second driven wheels are movably installed between the two second clamping block bodies.

[0007] As a further preferred solution of the utility model, a rotating shaft is fixedly mounted on the output end of the motor, one end of the rotating shaft is also rotatably mounted in two corresponding shaft seats, and a plurality of synchronous wheels are fixedly mounted on the outer side of the rotating shaft.

[0008] As a further preferred scheme of the utility model, a plurality of first mounting grooves are respectively opened on the opposite sides of the two first clamping blocks, and two fixing seats are respectively fixedly installed on the two first clamping blocks, and the two first clamping blocks are fixedly connected by bolts, and the first driven wheel is rotatably installed between the two first mounting grooves, and a connecting block is fixedly connected between the four fixing seats, and the upper end of the connecting block is fixedly installed on the output end of the cylinder. Through the setting of the two first clamping blocks, and the lower end of the first clamping block has an inverted V-shaped groove, which cooperates with the first driven wheel and the corresponding second clamping block to clamp different pipelines.

[0009] As a further preferred scheme of the utility model, a plurality of second mounting grooves are respectively provided on opposite sides of the two second clamping blocks, and a transmission groove is also provided on the second clamping block body located between three of the second mounting grooves, and a guide shaft is fixedly installed on one side of the transmission groove. The two second clamping blocks are fixedly connected by bolts, and the second driven wheel is rotatably installed between the corresponding two second mounting grooves, and the lower ends of the two second clamping blocks are fixedly installed on the workbench.

[0010] As a further preferred solution of the utility model, a synchronous tooth groove is provided on the outer side of the driving wheel, and the driving wheel is rotatably installed between the two corresponding second installation grooves.

[0011] As a further preferred embodiment of the present invention, the three synchronous tooth grooves on the outer sides of the driving wheels are movably connected to the corresponding synchronous wheels through a synchronous belt, and the multiple sets of driving wheels can be synchronously driven to rotate through the motor and the rotating shaft, the synchronous wheel and the synchronous belt, so that after the upper clamping block and the lower clamping block clamp the pipeline, the pipeline can be rotated at a uniform speed, thereby improving the convenience of pipeline welding.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] The utility model discloses an arc welding flipping mechanism, wherein a plurality of upper clamping blocks controlled by rotating shafts are arranged on a workbench, and a plurality of lower clamping blocks are installed on the workbench, so that the welded pipe can be clamped and fixed quickly, and a plurality of first driven wheels are rotatably installed in the upper clamping blocks, and a plurality of driving wheels and a second driven wheel are rotatably installed in the lower clamping blocks, and the plurality of driving wheels are connected to the corresponding synchronous wheels through synchronous belts, and the welded pipe can be axially rotated in cooperation with the motor and the rotating shaft, so as to facilitate the annular welding of the pipe, and improve the welding efficiency and quality through the setting of double workstations. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0015] Figure 2 for Figure 1 The enlarged view of point A in the middle;

[0016] Figure 3 This is a schematic diagram of the disassembly of the upper clamping block structure of the utility model;

[0017] Figure 4 This is a schematic diagram of the disassembly of the lower clamping block structure of the utility model;

[0018] Figure 5 It is a schematic diagram of the driving wheel structure of the utility model.

[0019] In the figure: 1. workbench; 2. bracket; 3. electrical box; 4. controller; 5. mounting frame; 6. cylinder; 7. motor; 8. shaft seat; 9. upper clamping block; 10. lower clamping block; 11. first clamping block body; 12. first driven wheel; 13. second clamping block body; 14. driving wheel; 15. second driven wheel; 16. rotating shaft; 17. synchronous wheel; 18. first mounting groove; 19. connecting block; 20. fixing seat; 21. second mounting groove; 22. transmission groove; 23. guide shaft; 24. synchronous tooth groove; 25. synchronous belt. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] like Figure 1-Figure 5 As shown, an arc welding flip mechanism provided by the utility model includes a workbench 1, a bracket 2 is fixedly installed at the lower end of the workbench 1, an electrical box 3 is fixedly installed in the bracket 2, a controller 4 is fixedly installed at the front end of the bracket 2, and the controller 4 is electrically connected to the main control board in the electrical box 3 through a connecting line, a plurality of mounting brackets 5 are fixedly installed on the workbench 1, and two mounting brackets 5 form a group, a cylinder 6 is fixedly installed on one side of the mounting bracket 5, and the cylinder 6 is connected to the air pump in the electrical box 3 through an air pipe, and a motor 7 is also fixedly installed on one side of the two mounting brackets 5, and the motor 7 is electrically connected to the controller 4 through a connecting line. Next, a plurality of shaft seats 8 are fixedly installed on the workbench 1, an upper clamping block 9 is fixedly installed on the output end of the cylinder 6, and a plurality of lower clamping blocks 10 are fixedly installed on the workbench 1 below the upper clamping block 9. The upper clamping block 9 includes two first clamping block bodies 11, the two first clamping block bodies 11 are fixedly connected to each other, and a plurality of first driven wheels 12 are movably installed between the two first clamping block bodies 11, and the lower clamping block 10 includes two second clamping block bodies 13, the two second clamping block bodies 13 are fixedly connected to each other, and a plurality of driving wheels 14 and a plurality of second driven wheels 15 are movably installed between the two second clamping block bodies 13.

[0022] like Figure 1-Figure 2 As shown, a rotating shaft 16 is fixedly mounted on the output end of the motor 7, one end of the rotating shaft 16 is also rotatably mounted in two corresponding shaft seats 8, and a plurality of synchronous wheels 17 are fixedly mounted on the outer side of the rotating shaft 16;

[0023] like Figure 1 , Figure 3 As shown, a plurality of first mounting grooves 18 are respectively provided on opposite sides of the two first clamping blocks 11, and two fixing seats 20 are respectively fixedly installed on the two first clamping blocks 11, and the two first clamping blocks 11 are fixedly connected by bolts, and the first driven wheel 12 is rotatably installed between the two first mounting grooves 18, and a connecting block 19 is fixedly connected between the four fixing seats 20, and the upper end of the connecting block 19 is fixedly installed at the output end of the cylinder 6. Through the arrangement of the two first clamping blocks 11, and the lower end of the first clamping block 11 has an inverted V-shaped groove, which cooperates with the first driven wheel 12 and the corresponding second clamping block 13, different pipelines can be clamped;

[0024] like Figure 1 , Figure 4-Figure 5As shown, a plurality of second mounting grooves 21 are respectively provided on opposite sides of the two second clamping blocks 13, and a transmission groove 22 is also provided on the second clamping block 13 located between three of the second mounting grooves 21, and a guide shaft 23 is fixedly installed on one side of the transmission groove 22. The two second clamping blocks 13 are fixedly connected by bolts, and the second driven wheel 15 is rotatably installed between the corresponding two second mounting grooves 21, and the lower ends of the two second clamping blocks 13 are fixedly installed on the workbench 1, and a synchronous tooth groove 24 is provided on the outer side of the driving wheel 14, and the driving wheel 14 is rotatably installed between the corresponding two second mounting grooves 21. The synchronous tooth grooves 24 on the outer sides of the three driving wheels 14 are movably connected to the corresponding synchronous wheels 17 through a synchronous belt 25, and the motor 7 and the rotating shaft 16, the synchronous wheel 17 and the synchronous belt 25 can synchronously drive multiple groups of driving wheels 14 to rotate, so that after the upper clamping block 9 and the lower clamping block 10 clamp the pipeline, it is convenient to rotate the pipeline at a uniform speed, thereby improving the convenience of pipeline welding.

[0025] It should be noted that the utility model is an arc welding flip mechanism. When welding two pipes, the two pipes can be inserted into the through grooves in the corresponding mounting frames 5, and the two pipes can be placed in the V-shaped grooves on the two lower clamping blocks 10, respectively. Then, the output ends of the cylinders 6 on one side of the two mounting frames 5 can be controlled by the controller 4 to move downward, so that the output ends of the two cylinders 6 respectively drive the corresponding lower clamping blocks 10 to move downward toward the first clamping block body 11 through the connecting blocks 19, and the upper clamping block 9 and the lower clamping block 10 can be used to clamp and limit one end of the pipe. At the same time, the multiple first driven wheels 12 in the lower clamping block 10 and the multiple driving wheels 1 in the first clamping block body 11 4. The second driven wheel 15 can ensure an axial movement of the pipeline. Subsequently, the motor 7 can be started by the cylinder 6, so that the motor 7 drives the rotating shaft 16 to rotate at a uniform speed, and the rotating shaft 16 also synchronously drives the multiple synchronous wheels 17 on the outside to rotate, and the synchronous wheels 17 are connected to the corresponding synchronous tooth grooves 24 on the outside of the multiple driving wheels 14 through the synchronous belt 25. The pipeline can be driven by the multiple driving wheels 14 to rotate at a uniform speed between the upper clamping block 9 and the lower clamping block 10, so as to facilitate a stable annular welding of the pipeline. When the welding of the two pipelines is completed, the lower clamping block 10 is controlled to move up by the cylinder 6, and the connected pipeline can be pulled out from one of the mounting frames 5.

[0026] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An arc welding flipping mechanism, characterized in that: The invention comprises a workbench (1), wherein a bracket (2) is fixedly mounted at the lower end of the workbench (1), an electrical box (3) is fixedly mounted inside the bracket (2), a controller (4) is fixedly mounted at the front end of the bracket (2), and the controller (4) is electrically connected to a main control board in the electrical box (3) via a connecting line, a plurality of mounting frames (5) are fixedly mounted on the workbench (1), and two of the mounting frames (5) form a group, a cylinder (6) is fixedly mounted on one side of the mounting frame (5), and the cylinder (6) is connected to an air pump in the electrical box (3) via an air pipe, wherein a motor (7) is also fixedly mounted on one side of the two mounting frames (5), and the motor (7) is electrically connected to the controller (4) via a connecting line, and the workbench (1) is fixedly mounted with a plurality of mounting frames (5). (1) is also fixedly mounted with a plurality of shaft seats (8); an upper clamping block (9) is fixedly mounted on the output end of the cylinder (6); a plurality of lower clamping blocks (10) are fixedly mounted on the workbench (1) located below the upper clamping block (9); the upper clamping block (9) comprises two first clamping block bodies (11); the two first clamping block bodies (11) are fixedly connected to each other, and a plurality of first driven wheels (12) are movably mounted between the two first clamping block bodies (11); the lower clamping block (10) comprises two second clamping block bodies (13); the two second clamping block bodies (13) are fixedly connected to each other, and a plurality of driving wheels (14) and a plurality of second driven wheels (15) are movably mounted between the two second clamping block bodies (13).

2. The arc welding flipping mechanism according to claim 1, characterized in that: A rotating shaft (16) is fixedly mounted on the output end of the motor (7), one end of the rotating shaft (16) is also rotatably mounted in two corresponding shaft seats (8), and a plurality of synchronous wheels (17) are fixedly mounted on the outer side of the rotating shaft (16).

3. The arc welding flipping mechanism according to claim 1, characterized in that: A plurality of first mounting grooves (18) are respectively provided on opposite sides of the two first clamping blocks (11); two fixing seats (20) are respectively fixedly mounted on the two first clamping blocks (11); the two first clamping blocks (11) are fixedly connected by bolts; the first driven wheel (12) is rotatably mounted between the two first mounting grooves (18); a connecting block (19) is fixedly connected between the four fixing seats (20); and the upper end of the connecting block (19) is fixedly mounted on the output end of the cylinder (6).

4. The arc welding flipping mechanism according to claim 2, characterized in that: A plurality of second mounting grooves (21) are respectively formed on opposite sides of the two second clamping blocks (13); a second clamping block (13) located between three of the second mounting grooves (21) is further formed with a transmission groove (22); a guide shaft (23) is fixedly mounted on one side of the transmission groove (22); the two second clamping blocks (13) are fixedly connected by bolts; the second driven wheel (15) is rotatably mounted between the corresponding two second mounting grooves (21); and the lower ends of the two second clamping blocks (13) are fixedly mounted on the workbench (1).

5. The arc welding flipping mechanism according to claim 4, characterized in that: A synchronous tooth groove (24) is provided on the outer side of the driving wheel (14), and the driving wheel (14) is rotatably mounted between two corresponding second mounting grooves (21).

6. The arc welding flipping mechanism according to claim 5, characterized in that: The synchronous tooth grooves (24) on the outer sides of the three driving wheels (14) are movably connected to the corresponding synchronous wheels (17) via a synchronous belt (25).

Citation Information

Patent Citations

  • Pipeline welding fixture

    CN209986475U