Bearing batch clamping tool for assembling automobile urea pump motor
By designing a bearing batch clamping tooling including a rotary wheel, rotary bearing, driven gear plate and clamping piece, the problem that traditional tooling cannot achieve batch clamping and rapid release is solved, and assembly and operation efficiency is improved.
Patent Information
- Application Number
- CN202421732406.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-22
AI Technical Summary
The bearing clamping tooling for the assembly of traditional automotive urea pump motors cannot achieve batch clamping of bearings, which affects the assembly efficiency and cannot quickly release the bearings, resulting in inefficient operation.
A bearing batch clamping tool including a rotary wheel, a rotary bearing, a driven gear plate and a clamp are designed. The driven gear disc drives the rotation of the driven gear disc, and the driven gear disc drives the clamp in the radial slide groove, achieving batch clamping and quick release of the bearing.
The batch clamping of bearings for the assembly of automobile urea pump motors is realized, which improves assembly efficiency and can be quickly released when transferring the bearings to the assembly station, improving operating efficiency.
Smart Images

Figure CN222843976U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor production, in particular to a batch clamping tool for bearings used in assembling automobile urea pump motors. Background Art
[0002] The automobile urea pump motor plays a vital role in the automobile exhaust treatment system. First of all, the main function of the automobile urea pump motor is to drive the urea pump to deliver the urea solution to the exhaust treatment device. This operation is particularly critical in the emission control system of modern diesel vehicles, because the urea solution can react chemically with the nitrogen oxides in the exhaust gas, converting them into harmless nitrogen and water vapor, thereby effectively reducing the pollutant emissions in the exhaust gas. Specifically, when the diesel engine is running, the urea pump motor starts to work and drives the urea pump to extract the urea solution. Through a special pipeline system, these solutions are accurately delivered to the injection device of the exhaust treatment device. There, the urea solution is injected into the high-temperature exhaust gas, reacts chemically with the nitrogen oxides, and purifies the exhaust gas. In addition, the automobile urea pump motor also needs to have high stability and reliability. Because the urea pump needs to work continuously for a long time and the working environment is relatively harsh, the motor must be able to withstand these challenges to ensure the stable operation of the urea pump.
[0003] Bearing clamping tooling is often required in the assembly process of automobile urea pump motors. The traditional bearing clamping tooling used in automobile urea pump motor assembly has shortcomings when used. First, it cannot clamp a single bearing and cannot achieve batch clamping of bearings, which affects assembly efficiency; second, it cannot quickly release the bearing when transferring the bearing to the assembly station. Therefore, it needs to be optimized and improved. Utility Model Content
[0004] The purpose of the utility model is to overcome the above problems existing in the traditional technology and provide a batch clamping tool for bearings used in assembling the motor of an automobile urea pump.
[0005] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:
[0006] A bearing batch clamping tool for assembling an automobile urea pump motor, comprising a turntable, a slewing bearing, a driven gear plate and a clamping piece;
[0007] The turntable comprises a turntable body, a groove is provided in the middle of the upper end of the turntable body, a first movable cavity is provided inwardly at the edge of the groove to facilitate the rotation of the slewing bearing, a plurality of second movable cavities are provided around the groove inside the turntable body to facilitate the movement of the driven gear plate, a first center hole is provided at the center of each second movable cavity at the upper end of the turntable body, and a plurality of radial sliding grooves are provided around the first center hole at the upper end of the turntable body;
[0008] The slewing bearing comprises an inner ring, an outer ring and a gear ring, wherein the inner ring is a fixed structure, the outer ring is a movable structure, and the gear ring is fixed on the outer side of the outer ring;
[0009] The driven gear disc comprises a gear disc body, a second center hole is opened at the center of the gear disc body, a plurality of arc grooves are opened around the second center hole on the upper side of the gear disc body, and a positioning ring is provided on the upper side of the gear disc body at the periphery of the second center hole;
[0010] The clamping member is composed of a slider, a slide column and a clamping block. The slider is connected to the clamping block via the slide column. The slider is slidably restricted in the corresponding arc groove, and the slide column is slidably restricted in the corresponding radial slide groove.
[0011] Furthermore, in the above-mentioned automobile urea pump motor assembly bearing batch clamping tool, the turntable is installed on the movable end of the multi-axis manipulator, and the movable end of the manipulator is installed with a servo motor for driving the turntable to rotate.
[0012] Furthermore, in the above-mentioned batch clamping tool for assembling the automobile urea pump motor, the gear ring in the slewing bearing is meshed with each driven gear plate.
[0013] Furthermore, in the above-mentioned automobile urea pump motor assembly bearing batch clamping tool, the number of the arc grooves is equal to the number of the radial grooves.
[0014] Furthermore, in the above-mentioned automobile urea pump motor assembly bearing batch clamping tool, the distance between each part of the arc groove and the center point of the gear plate body is different, and the distance gradually decreases from one end of the arc groove to the other end.
[0015] Furthermore, in the above-mentioned batch clamping tool for assembling bearings for automobile urea pump motors, the slider in the clamping piece is a round head, the slide column in the clamping piece is a square column, and the outer diameter of the slider is greater than the side length of the slide column.
[0016] Furthermore, in the above-mentioned automobile urea pump motor assembly bearing batch clamping tooling, the clamping piece is located at the inner end of the clamping block and is provided with an arc-shaped clamping groove for clamping the outer wall of the bearing, and the clamping piece is located in the arc-shaped clamping groove of the clamping block and is bonded with a flexible rubber pad to prevent compression.
[0017] Furthermore, in the above-mentioned batch clamping tool for assembling bearings of automobile urea pump motor, the diameters of the first center hole and the second center hole are equal, and the diameters of the first center hole and the second center hole are 1.2 to 1.5 times the outer diameter of the bearing to be clamped.
[0018] The beneficial effects of the utility model are:
[0019] The utility model has reasonable structural design, and is mainly composed of a turntable, a slewing bearing, a driven gear disc and a clamping member, wherein the turntable body of the turntable is located at the edge of the groove and is provided with a first movable cavity inwardly arranged to facilitate the rotation of the slewing bearing, a plurality of second movable cavities are provided around the groove to facilitate the movement of the driven gear disc, and a plurality of radial sliding grooves are provided around the first center hole at the upper end of the turntable body to facilitate the displacement of the clamping member; the slewing bearing adopts a structure in which the inner ring is supported and the outer ring is rotated, the gear ring is fixed on the outer side of the outer ring, and the gear ring in the slewing bearing is meshed with each driven gear disc; the sliding head of the clamping member is limited in the corresponding arc groove, and the sliding column is limited in the corresponding radial sliding groove, and the slewing bearing is used to drive each driven gear disc to rotate, and the driven gear disc drives the clamping member to move radially along the radial sliding groove, and the clamping block of the clamping member can clamp the bearing used for assembling the motor of the automobile urea pump, and the slewing bearing can release the clamping of the bearing by reverse rotation, and in this way, batch clamping of the bearing can be realized, and the assembly efficiency is improved; and when the bearing is transferred to the assembly station, the bearing can be quickly released.
[0020] Of course, any product implementing the present invention does not necessarily need to achieve all of the above advantages at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 It is a half-section schematic diagram of the turntable in the utility model;
[0024] Figure 3 It is a structural schematic diagram of the slewing bearing in the utility model;
[0025] Figure 4 It is a schematic diagram of the top view of the driven gear disc in the utility model;
[0026] Figure 5 It is a bottom view structural schematic diagram of the driven gear disc in the utility model;
[0027] Figure 6 It is a structural schematic diagram of the clamping member in the utility model;
[0028] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0029] 1-turntable, 101-turntable body, 102-groove, 103-first active cavity, 104-second active cavity, 105-first center hole, 106-radial slot;
[0030] 2-slewing bearing, 201-inner ring, 202-outer ring, 203-gear ring;
[0031] 3-driven toothed disc, 301-toothed disc body, 302-second center hole, 303-arc groove, 304-positioning ring;
[0032] 4-clamping piece, 401-slider, 402-sliding column, 403-clamping block. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] like Figure 1-Figure 6 As shown, this embodiment is a bearing batch clamping tool for assembling an automobile urea pump motor, comprising a turntable 1, a slewing bearing 2, a driven gear plate 3 and a clamping member 4.
[0035] In this embodiment, the turntable 1 includes a turntable body 101, a groove 102 is provided in the middle of the upper end of the turntable body 101, a first movable cavity 103 is provided inwardly at the edge of the groove 102 to facilitate the rotation of the slewing bearing 2, a plurality of second movable cavities 104 are provided inside the turntable body 101 around the groove 102 to facilitate the movement of the driven gear plate 3, a first center hole 105 is provided at the center of each second movable cavity 104 at the upper end of the turntable body 101, and a plurality of radial slide grooves 106 are provided around the first center hole 105 at the upper end of the turntable body 101. A positioning ring groove is provided on the inner side of the lower end of the turntable body 101 (not shown to simplify the drawings). The upper end of the turntable body 101 refers to the upper plate formed by the separation of the second movable cavity 104, and the lower end of the turntable body 101 refers to the lower plate formed by the separation of the second movable cavity 104.
[0036] In this embodiment, the slewing bearing 2 includes an inner ring 201 , an outer ring 202 and a gear ring 203 . The inner ring 201 is a fixed structure, the outer ring 202 is a movable structure, and the gear ring 203 is fixed on the outer side of the outer ring 202 .
[0037] In this embodiment, the driven gear disc 3 includes a gear disc body 301, a second center hole 302 is opened at the center of the gear disc body 301, a plurality of arc grooves 303 are opened around the second center hole 302 on the upper side of the gear disc body 301, and a positioning ring 304 is provided on the upper side of the gear disc body 301 at the periphery of the second center hole 302, and the positioning ring and the positioning ring groove cooperate with each other.
[0038] In this embodiment, the clamping member 4 is composed of a slider 401, a slide column 402 and a clamping block 403. The slider 401 is connected to the clamping block 403 via the slide column 402. The slider 401 is slidably restricted in the corresponding arc groove 303, and the slide column 402 is slidably restricted in the corresponding radial groove 106.
[0039] In this embodiment, the turntable 1 is installed at the movable end of the multi-axis manipulator, and the movable end of the manipulator is installed with a servo motor for driving the turntable 1 to rotate.
[0040] In this embodiment, the gear ring 203 in the slewing bearing 2 is meshed with each driven gear disc 3 .
[0041] In this embodiment, the number of arc grooves 303 is equal to the number of radial grooves 106. The distance between each arc groove 303 and the center point of the gear plate body 301 is different, and the distance gradually decreases from one end of the arc groove to the other end.
[0042] In this embodiment, the slider 401 in the clamping member 4 is a round head, the slide column 402 in the clamping member 4 is a square column, and the outer diameter of the slider 401 is greater than the side length of the slide column 402. The inner end of the clamping member 4 located at the clamping block 403 is provided with an arc-shaped clamping groove for clamping the outer wall of the bearing, and the clamping member 4 is bonded with an anti-pressure flexible rubber pad in the arc-shaped clamping groove of the clamping block.
[0043] In this embodiment, the diameters of the first center hole 105 and the second center hole 302 are equal, and the diameters of the first center hole 105 and the second center hole 302 are 1.2 to 1.5 times the outer diameter of the bearing to be clamped.
[0044] A specific application of this embodiment is as follows: this tooling is mainly composed of a turntable 1, a slewing bearing 2, a driven gear plate 3 and a clamping member 4, wherein a turntable body 101 of the turntable 1 is located at the edge of a groove 102 and is provided with a first movable cavity 103 inwardly provided to facilitate the rotation of the slewing bearing 2, a plurality of second movable cavities 104 are provided around the groove 102 to facilitate the movement of the driven gear plate 3, and a plurality of radial sliding grooves 106 are provided around a first center hole 105 at the upper end of the turntable body 101 to facilitate the displacement of the clamping member 4; the slewing bearing 2 adopts a structure in which an inner ring 201 is supported and an outer ring 202 is rotated, the gear ring 203 is fixed on the outer side of the outer ring 202, and the slewing bearing 2 is provided with a plurality of radial sliding grooves 106 to facilitate the displacement of the clamping member 4. The gear ring 203 meshes with each driven gear disc 3; the slider 401 of the clamping member 4 is slidably restricted in the corresponding arc groove 303, and the slide column 402 is slidably restricted in the corresponding radial groove 106. The slewing bearing 2 is used to drive each driven gear disc 3 to rotate, and the driven gear disc 3 drives the clamping member 4 to radially move along the radial groove 106. The clamping block 403 of the clamping member 4 can then clamp the bearing used for assembling the automobile urea pump motor. The slewing bearing 2 can rotate in the opposite direction to release the clamping of the bearing. In this way, batch clamping of bearings can be achieved, thereby improving assembly efficiency; and when the bearing is transferred to the assembly station, the bearing can be quickly released.
[0045] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A batch clamping tool for bearings used in the assembly of automobile urea pump motors, characterized in that: It includes a rotating disk, a slewing bearing, a driven gear disk and a clamping member; The turntable comprises a turntable body, a groove is provided in the middle of the upper end of the turntable body, a first movable cavity is provided inwardly at the edge of the groove to facilitate the rotation of the slewing bearing, a plurality of second movable cavities are provided around the groove inside the turntable body to facilitate the movement of the driven gear plate, a first center hole is provided at the center of each second movable cavity at the upper end of the turntable body, and a plurality of radial sliding grooves are provided around the first center hole at the upper end of the turntable body; The slewing bearing comprises an inner ring, an outer ring and a gear ring, wherein the inner ring is a fixed structure, the outer ring is a movable structure, and the gear ring is fixed on the outer side of the outer ring; The driven gear disc comprises a gear disc body, a second center hole is opened at the center of the gear disc body, a plurality of arc grooves are opened around the second center hole on the upper side of the gear disc body, and a positioning ring is provided on the upper side of the gear disc body at the periphery of the second center hole; The clamping member is composed of a slider, a slide column and a clamping block. The slider is connected to the clamping block via the slide column. The slider is slidably restricted in the corresponding arc groove, and the slide column is slidably restricted in the corresponding radial slide groove.
2. The bearing batch clamping tool for assembling the automobile urea pump motor according to claim 1 is characterized in that: The turntable is installed at the movable end of the multi-axis manipulator, and the movable end of the manipulator is installed with a servo motor for driving the turntable to rotate.
3. The bearing batch clamping tool for assembling the automobile urea pump motor according to claim 1 is characterized in that: The gear ring in the slewing bearing meshes with each driven gear disc.
4. The bearing batch clamping tool for assembling the automobile urea pump motor according to claim 1 is characterized in that: The number of the arc grooves is equal to the number of the radial sliding grooves.
5. The bearing batch clamping tool for assembling the motor of the automobile urea pump according to claim 1 is characterized in that: The distances between each part of the arc-shaped groove and the center point of the toothed disc body are different, and the distance gradually decreases from one end of the arc-shaped groove toward the other end.
6. The bearing batch clamping tool for assembling the automobile urea pump motor according to claim 1 is characterized in that: The slider in the clamping member is a round head, the slide column in the clamping member is a square column, and the outer diameter of the slider is greater than the side length of the slide column.
7. The bearing batch clamping tool for assembling the automobile urea pump motor according to claim 1 is characterized in that: The inner end of the clamping piece located on the clamping block is provided with an arc-shaped clamping groove for clamping the outer wall of the bearing, and the clamping piece is bonded with an anti-pressure flexible rubber pad in the arc-shaped clamping groove of the clamping block.
8. The bearing batch clamping tool for assembling the automobile urea pump motor according to claim 7 is characterized in that: The diameters of the first center hole and the second center hole are equal, and the diameters of the first center hole and the second center hole are 1.2 to 1.5 times the outer diameter of the bearing to be clamped.