Turnover equipment
By designing a flip device including a rack, mounting plate, rotary drive assembly and fixture assembly, the problems of low efficiency, high labor intensity and safety hazards when manually flipping large-weight products are solved, and efficient and safe product flip and detection are achieved.
Patent Information
- Application Number
- CN202421583463.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-04
AI Technical Summary
In the prior art, when manually flipping large-weight products, it is inefficient, labor intensity and safety hazards, making it difficult to efficiently complete product testing.
A flip device is designed, including a frame, mounting plate, rotary drive assembly and fixture assembly. The product is clamped through the fixture assembly and the rotary drive assembly drives the mounting plate to rotate to achieve automatic flip of the product.
This equipment can effectively improve the working efficiency of high-weight product flips, reduce manual operation, save labor costs, and reduce labor intensity and safety hazards.
Smart Images

Figure CN222844078U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automation equipment, and more specifically, to a turning device. Background Art
[0002] Before a product is put into use, it is necessary to inspect its appearance to avoid damage. During the inspection, the product needs to be turned over. The traditional method is to manually turn it over before inspection. However, some products are heavy, such as automobile gearboxes, which require the cooperation of multiple people to turn it over, and the operation time is long and the operation efficiency is low. The labor intensity of manual turning is too high, which not only wastes manpower but also poses safety hazards. Improper operation can easily cause the product to break. Utility Model Content
[0003] The utility model provides a turning device to overcome the problem of inconvenience in turning over heavy products in the prior art.
[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a flip device, comprising:
[0005] A frame, wherein the frame is rotatably connected to a mounting plate;
[0006] A rotation drive assembly, the rotation drive assembly is disposed on the frame and connected to the mounting plate to drive the mounting plate to rotate; and
[0007] A clamp assembly, wherein the clamp assembly is arranged on a mounting plate, and the clamp assembly includes a first clamping component, a second clamping component and a clamping drive component, wherein the second clamping component is fixedly connected to the mounting plate, and the clamping drive component is fixedly connected to the mounting plate and is transmission-connected to the first clamping component, and is used to drive the first clamping component to approach or move away from the second clamping component.
[0008] In the technical solution of the present application, when using the flipping device, first place the product to be tested on the second clamping component, then drive the first clamping component to continuously approach the second clamping component through the clamping drive component until the first clamping component presses the surface of the product to be tested, and finally drive the mounting plate to rotate through the rotating drive component, driving the first clamping component and the second clamping component to flip synchronously, thereby clamping the product to be tested and flipping it, which is convenient for personnel to detect the appearance of the product. Especially for heavy products to be tested, compared with manual flipping, it can effectively improve work efficiency and save labor costs.
[0009] In some preferred embodiments, the first clamping component includes a first extension plate and a first clamp, the first clamp is detachably connected to a side of the first extension plate facing the second clamping component, and the first extension plate is connected to an execution end of the clamping drive member.
[0010] In some preferred embodiments, the second clamping member includes a second extension plate and a second clamp, the second clamp is detachably connected to a side of the second extension plate facing the first clamping member, and the second extension plate is connected to the mounting plate.
[0011] In some preferred embodiments, a protrusion matching the upper side of the product to be inspected is provided on the side of the first fixture facing the second fixture.
[0012] In some preferred embodiments, a side of the second clamp facing the first clamp is provided with a limiting groove matching the lower side of the product to be inspected.
[0013] In some preferred embodiments, the clamping drive member includes a telescopic device arranged along the length direction of the mounting plate, and the first extension plate is mounted on the moving end of the telescopic device.
[0014] In some preferred embodiments, the telescopic device is a rodless cylinder, and the first extension plate is mounted on a slider of the rodless cylinder.
[0015] In some preferred embodiments, the rotary drive assembly includes a power source, a rotating shaft and a transmission structure, the power source is fixedly connected to the frame, the rotating shaft is rotatably connected to the frame, one end of the rotating shaft is connected to the mounting plate, and the other end is connected to the power source through the transmission structure, and the rotating shaft is driven to rotate by the power source, thereby driving the first clamping component and the second clamping component to rotate synchronously.
[0016] In some preferred embodiments, the frame further comprises a connecting plate, the connecting plate is provided with a mounting hole for the rotating shaft to pass through, and the rotating shaft is rotatably mounted in the mounting hole.
[0017] In some preferred embodiments, a pushing component is further included, which includes a pushing source, a slide rail and a moving block. The pushing source is installed on the first extension plate, and the output end of the pushing source is connected to the first clamp. The slide rail is installed on the first extension plate, and the moving block is slidably connected to the slide rail and connected to the first clamp. The first clamp is driven by the pushing source to move along the slide rail relative to the first extension plate.
[0018] In some preferred embodiments, universal wheels are provided at the bottom of the frame.
[0019] Compared with the prior art, the beneficial effects of the utility model are:
[0020] The flipping device of the utility model includes a frame, a mounting plate, a rotating drive assembly and a clamp assembly, and the clamp assembly includes a first clamping component, a second clamping component and a clamping drive. When in use, the product to be tested is first placed on the second clamping component, and then the first clamping component is driven by the clamping drive to continuously approach the second clamping component until the first clamping component presses the surface of the product to be tested, and finally the mounting plate is driven to rotate by the rotating drive assembly, driving the first clamping component and the second clamping component to flip synchronously, thereby clamping the product to be tested and flipping it, which is convenient for personnel to detect the appearance of the product. Especially for heavy products to be tested, compared with manual flipping, it can effectively improve work efficiency and save labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the turning device of the utility model;
[0022] Figure 2 This is a schematic diagram of the structure of the turning device of the utility model after the frame is removed;
[0023] Figure 3 It is a structural schematic diagram of the first clamping component in the turning device of the utility model.
[0024] In the accompanying drawings: 10, frame; 20, mounting plate; 30, rotation drive assembly; 31, power source; 32, rotating shaft; 33, driving wheel; 34, driven wheel; 35, transmission chain; 40, clamp assembly; 41, first extension plate; 42, second extension plate; 43, first clamp; 43a, protrusion; 44, second clamp; 44a, limiting groove; 50, clamping drive member; 60, pushing assembly; 61, slide rail; 62, moving block; 63, pushing source; 70, universal wheel; 80, connecting plate. DETAILED DESCRIPTION
[0025] The drawings are only for illustrative purposes and cannot be construed as limiting the present invention. To better illustrate the present embodiment, some parts of the drawings may be omitted, enlarged, or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions may be omitted in the drawings. The positional relationships described in the drawings are only for illustrative purposes and cannot be construed as limiting the present invention.
[0026] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "long", "short" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, they are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0027] The technical solution of the present invention is further described in detail below through specific embodiments and in conjunction with the accompanying drawings:
[0028] Example 1
[0029] refer to Figure 1 and Figure 2 The flipping device in this embodiment includes a frame 10, a mounting plate 20, a rotation drive assembly 30 and a clamp assembly 40. The mounting plate 20 is rotationally connected to the frame 10, and the rotation drive assembly 30 is arranged on the frame 10, and is used to drive the mounting plate 20 to rotate. The clamp assembly 40 is arranged on the mounting plate 20, and the clamp assembly 40 includes a first clamping component, a second clamping component and a clamping drive member 50. The second clamping component is fixedly connected to the mounting plate 20, and the clamping drive member 50 is fixedly connected to the mounting plate 20 and is transmission-connected to the first clamping component, and is used to drive the first clamping component to approach or move away from the second clamping component.
[0030] When using the flipping device of this embodiment, first place the product to be tested on the second clamping component, then drive the first clamping component to continuously approach the second clamping component through the clamping driving member 50 until the first clamping component presses the surface of the product to be tested, and finally drive the mounting plate 20 to rotate through the rotating driving assembly 30, driving the first clamping component and the second clamping component to flip synchronously, thereby clamping the product to be tested for flipping. The flipping device of this embodiment is convenient for personnel to detect the appearance of the product, especially for heavy products to be tested, and can effectively improve work efficiency and save labor costs compared with manual flipping.
[0031] refer to Figure 1The frame 10 is a frame structure, and the whole is L-shaped when viewed from the side. A mounting plate 20 is rotatably connected to the middle upper part of the frame 10, and the mounting plate 20 is located outside the frame structure of the frame 10, so that the mounting plate 20 can rotate. The rotation drive assembly 30 is placed inside the frame structure of the frame 10, making the overall structure of the equipment more compact. The mounting plate 20 is driven to rotate relative to the frame 10 by the rotation drive assembly 30, so as to flip the product to be tested and improve work efficiency.
[0032] In some embodiments, the rotary drive assembly 30 may be a rotary motor, which is fixedly mounted on the frame 10, and the output shaft of the rotary motor is connected to the mounting plate 20. In other embodiments, the rotary drive assembly 30 may also be a rotary motor connected to a transmission structure, and the output shaft of the rotary motor is connected to the mounting plate 20 through a transmission structure. After the first clamping member and the second clamping member clamp the product to be tested, the mounting plate 20 is driven to rotate by the rotation of the rotary motor, so that the first clamping member and the second clamping member clamp the product to be tested and rotate together. The clamping drive 50 may be a rodless cylinder, which is used to drive the first clamping assembly to move linearly to achieve the function of approaching or moving away from the second clamping member.
[0033] refer to Figure 2 , the first clamping part includes a detachably connected first extension plate 41 and a first clamp 43, the first clamp 43 is installed on the side of the first extension plate 41 facing the second clamping part, and the first extension plate 41 is connected to the execution end of the clamping drive 50. The first extension plate 41 and the first clamp 43 can be connected by thread, so that when different products to be tested need to be replaced, the corresponding first clamp 43 can be disassembled and replaced for testing, thereby improving the versatility of the flipping device. Similarly, the second clamping part also includes a detachably connected second extension plate 42 and a second clamp 44, and the second extension plate 42 is connected to the mounting plate 20. The second extension plate 42 and the second clamp 44 can be connected by thread, and the corresponding second clamp 44 can also be disassembled and replaced to meet the needs of different products to be tested. It can be understood that the first clamp 43 and the second clamp 44 can be replaced separately or simultaneously, depending on the clamp structure required for clamping the product to be tested. When in use, the first clamp 43 and the second clamp 44 directly contact and clamp the product to be tested.
[0034] refer to Figure 1The first clamping member and the second clamping member are installed on the frame 10 and extend toward the same side. The first clamping member includes a first extension plate 41 and a first clamp 43, wherein the end of the first extension plate 41 close to the frame 10 is connected to the mounting plate 20 through a clamping drive 50, and the end of the first extension plate 41 away from the frame 10 and connected to the first clamp 43 on the side facing the second clamping portion. The second clamping member includes a second extension plate 42 and a second clamp 44, wherein the end of the second extension plate 42 close to the frame 10 is connected to the mounting plate 20, and the end of the second extension plate 42 away from the frame 10 and connected to the second clamp 44 on the side facing the first clamping portion. In this way, there is enough distance between the first clamp and the second clamp and the frame, leaving enough space for the product to be tested, so as to be suitable for products of different sizes.
[0035] Further references Figure 2 In this embodiment, the selected product to be tested is a gearbox. The first fixture 43 is provided with a protrusion 43a matching the upper side of the product to be tested on the side facing the second fixture 44, that is, the first fixture 43 has a protrusion 43a on the side facing downward. The protrusion 43a can correspond to the top groove of the gearbox, so that the first fixture 43 can stably clamp the upper part of the gearbox. Similarly, the second fixture 44 is provided with a limiting groove 44a matching the lower side of the product to be tested on the side facing the first fixture 43, that is, the second fixture 44 has a limiting groove 44a on the side facing upward. The limiting groove 44a corresponds to the bottom shape of the gearbox, which can stably place the gearbox in the second fixture 44 to avoid falling off during the clamping selection process. When the first fixture 43 and the second fixture 44 clamp the product to be tested, the protrusion 43a of the first fixture 43 and the limiting groove 44a of the second fixture 44 correspond to the top and bottom structures of the gearbox respectively, making the clamping more firm and reliable. It is understandable that the protrusion 43a and the limiting groove 44a are provided to more stably clamp the product to be inspected. Therefore, in some other embodiments, the side of the first clamp 43 facing the second clamp 44 can also be provided as the limiting groove 44a, which depends on the appearance structure of the product to be inspected.
[0036] refer to Figure 2 and Figure 3, the clamping drive 50 includes a telescopic device arranged along the length direction of the mounting plate 20, and the first extension plate 41 is installed on the moving end of the telescopic device. Specifically in the present embodiment, the telescopic device is a rodless cylinder, and the first extension plate is installed on the slider of the rodless cylinder. The first clamping component needs to move toward the second clamping component to complete the clamping action, so the size of the mounting plate 20 in this movement direction is relatively long to ensure that the first clamping component has enough moving distance. The length direction of the above-mentioned mounting plate 20 can be understood as the relative movement direction of the first clamping component and the second clamping component. In the present embodiment, a rodless cylinder is selected to drive the first extension plate 41 to move, so that the first clamping component is away from or close to the second clamping component. In some other embodiments, other telescopic devices can also be selected to achieve, such as an electric push rod, etc., which can also achieve a linear drive effect on the first extension plate.
[0037] Refer to Figure 2 The rotary drive assembly 30 in this embodiment includes a power source 31, a rotating shaft 32 and a transmission structure. The power source is fixedly connected to the frame, and the rotating shaft is rotatably connected to the frame. One end of the rotating shaft 32 is connected to the mounting plate 20, and the other end is connected to the power source 31 through the transmission structure. The rotating shaft 32 is driven to rotate by the power source 31, thereby driving the first clamping component and the second clamping component to rotate synchronously. The power source 31 in this embodiment is a rotary motor. The transmission structure in this embodiment selects a chain transmission structure, including a driving wheel 33, a driven wheel 34 and a transmission chain 35. The driving wheel 33 is installed on the output shaft of the rotary motor, and the driven wheel 34 is installed at one end of the rotating shaft. The transmission chain 35 is respectively sleeved on the driving wheel 33 and the driven wheel 34. The driving wheel 33 is driven to rotate by the rotary motor, and the driving wheel 33 drives the driven wheel 34 to rotate through the transmission chain 35 to realize the rotation of the rotating shaft 32. The other end of the rotating shaft 32 is fixedly connected to the mounting plate 20. When the rotating shaft 32 rotates, the mounting plate 20 and the first clamp 43 and the second clamp 44 can rotate synchronously, so that the rotating drive assembly 30 drives the first clamp 43 and the second clamp 44 to rotate synchronously. In other embodiments, the transmission structure can also select a belt transmission, a gear transmission, etc. structure, which will not be repeated here.
[0038] refer to Figure 1 In this embodiment, a universal wheel 70 is provided at the bottom of the frame 10, and the bottom universal wheel 70 facilitates the overall movement of the flip device.
[0039] Example 2
[0040] refer to Figure 2This embodiment is similar to the embodiment 1, except that in this embodiment, a connecting plate 80 is further provided in the frame 10, and a mounting hole is provided on the connecting plate 80 for the rotating shaft 32 to pass through, and the rotating shaft 32 is rotatably installed in the mounting hole. A bearing may be provided in the mounting hole to ensure the reliability of the rotating assembly between the rotating shaft 32 and the connecting plate 80. In this embodiment, the connecting plate 80 and the frame 10 are detachably connected by bolts, and threaded holes are provided at corresponding positions of the side walls of the frame 10, and holes for installation are also provided on the side edges of the connecting plate 80. Reinforcing ribs are also provided at the connection points on both sides of the connecting plate 80 to ensure the reliability of the structural strength.
[0041] Example 3
[0042] refer to Figure 2 and Figure 3 , this embodiment is similar to the embodiment 1, except that it also includes a pushing component 60, which includes a pushing source 63, a slide rail 61 and a moving block 62. The pushing source 63 is installed on the first extension plate 41, and the output end of the pushing source 63 is connected to the first clamp 43. The slide rail 61 is installed on the first extension plate 41. The moving block 62 is slidably connected to the slide rail 61 and connected to the first clamp 43. The first clamp 43 is driven to move along the slide rail 61 relative to the first extension plate 41. Optionally, the pushing source 63 in this embodiment is installed on the surface of the first extension plate 41 facing the second extension plate 42, and the slide rail 61 is installed on the surface of the first extension plate 41 facing the second extension plate 42 along the length direction of the first extension plate 41, so that the overall structure is more compact. The pushing source 63 of this embodiment selects an electric push rod, and the output end of the electric push rod is connected to the first clamp 43 to push the first clamp 43 to move on the slide rail 61. Of course, other linear drive structures can also be selected, which will not be repeated here.
[0043] When the product to be tested is placed on the second clamping component, the pushing component 60 can push the first clamp 43 to move along the first extension plate 41, so that the first clamp 43 and the second clamp 44 are aligned in the upper and lower positions. At this time, the product to be tested is between the first clamp 43 and the second clamp 44. Then, the first clamping component is moved closer to the second clamping component through the clamping drive 50 to clamp the product to be tested. The advantage of the pushing component 60 in this embodiment is that it is more convenient to adjust the relative position of the first clamp 43 and the second clamp 44 in the vertical direction, especially to adjust the clamp position after replacing the clamp, which is more convenient for different models of products to be tested and improves work efficiency.
[0044] Obviously, the above embodiments of the utility model are only examples for clearly explaining the utility model, and are not intended to limit the implementation methods of the utility model. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is not necessary and impossible to list all the implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the utility model should be included in the protection scope of the claims of the utility model.
Claims
1. A turning device, characterized in that: include A frame (10), wherein the frame (10) is rotatably connected to a mounting plate (20); A rotation drive assembly (30), the rotation drive assembly (30) being arranged on the frame (10) and connected to the mounting plate (20) so as to drive the mounting plate (20) to rotate; and A clamp assembly (40), wherein the clamp assembly (40) is arranged on a mounting plate (20), and the clamp assembly (40) comprises a first clamping component, a second clamping component and a clamping drive component (50), wherein the second clamping component is fixedly connected to the mounting plate (20), and the clamping drive component (50) is fixedly connected to the mounting plate (20) and is transmission-connected to the first clamping component, and is used to drive the first clamping component to approach or move away from the second clamping component.
2. The flipping device according to claim 1, characterized in that: The first clamping component comprises a first extension plate (41) and a first clamp (43), wherein the first clamp (43) is detachably connected to a side of the first extension plate (41) facing the second clamping component, and the first extension plate (41) is connected to an execution end of a clamping drive member (50).
3. The flipping device according to claim 2, characterized in that: The second clamping component comprises a second extension plate (42) and a second clamp (44). The second clamp (44) is detachably connected to a side of the second extension plate (42) facing the first clamping component. The second extension plate (42) is connected to the mounting plate (20).
4. The flipping device according to claim 3, characterized in that: A protrusion (43a) matching the upper side of the product to be inspected is provided on the side of the first clamp (43) facing the second clamp (44).
5. The flipping device according to claim 3, characterized in that: A limiting groove (44a) matching the lower side of the product to be inspected is provided on the side of the second clamp (44) facing the first clamp (43).
6. The flipping device according to claim 2, characterized in that: The clamping drive member (50) comprises a telescopic device arranged along the length direction of the mounting plate (20), and the first extension plate (41) is mounted on the moving end of the telescopic device.
7. The turning device according to claim 6, characterized in that: The telescopic device is a rodless cylinder, and the first extension plate (41) is mounted on a slider of the rodless cylinder.
8. The flipping device according to claim 1, characterized in that: The rotary drive assembly (30) comprises a power source (31), a rotating shaft (32) and a transmission structure, wherein the power source (31) is fixedly connected to the frame, the rotating shaft (32) is rotationally connected to the frame (10), one end of the rotating shaft (32) is connected to the mounting plate (20), and the other end is connected to the power source (31) via the transmission structure.
9. The turning device according to claim 8, characterized in that: The frame (10) further comprises a connecting plate (80), the connecting plate (80) being provided with a mounting hole for the rotating shaft (32) to pass through, and the rotating shaft (32) being rotatably mounted in the mounting hole.
10. The flipping device according to claim 2, characterized in that: The invention also includes a pushing component (60), wherein the pushing component (60) includes a pushing source (63), a slide rail (61) and a moving block (62), wherein the pushing source (63) is installed on the first extension plate (41), and an output end of the pushing source (63) is connected to the first clamp (43), the slide rail (61) is installed on the first extension plate (41), and the moving block (62) is slidably connected to the slide rail (61) and connected to the first clamp (43).