Clamping mechanism of grouting machine
By designing a grouting machine clamping mechanism including a guide mechanism and a cylinder drive adjustment mechanism, the problem that traditional clamping mechanisms are difficult to ensure the stability of the mold is solved, and the stable clamping and easy release of the mold is achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421509949.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The clamping mechanism of traditional grouting machines is difficult to ensure the stability of the mold when closing the mold, resulting in slurry leakage or mold misalignment, affecting product quality and production efficiency, and at the same time, there are safety hazards of accidental mold drop.
A grouting machine clamping mechanism is designed, including a base, a fixed seat, a moving plate, a clamping plate and an adjustment mechanism, and the rigid clamping and easy release of the mold is achieved through a guide mechanism and a cylinder-driven adjustment mechanism.
Ensure the stability and alignment accuracy of the mold during the mold clamping process, reduce the risk of slurry leakage and mold misalignment, improve product quality and production efficiency, reduce working strength and improve operational safety.
Smart Images

Figure CN222844399U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic production, in particular to a clamping mechanism for a grouting machine. Background Art
[0002] During the operation of the grouting machine, the clamping and fixing of the mold is very important. However, the traditional clamping mechanism often cannot ensure the stability of the mold when closing the mold, which may cause leakage or mold dislocation during the grouting process, thereby affecting the quality and production efficiency of the product. At the same time, when the grouting machine is reversed, the existing clamping mechanism sometimes causes the mold to fall accidentally, which not only damages the mold, but also may cause safety hazards to the operator. Utility Model Content
[0003] The purpose of the utility model is to solve the above technical problems, thereby providing a grouting machine clamping mechanism;
[0004] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0005] The utility model provides a clamping mechanism for a grouting machine.
[0006] The present invention comprises a base, a fixed base, a first movable plate, a second movable plate, a first clamping plate and a second clamping plate, wherein the base is arranged on the fixed base, and the left and right side walls of the lower end of the base are provided with guide mechanisms, the first movable plate and the second movable plate are both moved left and right by the guide mechanisms, the first clamping plate is arranged at the upper end of the first movable plate, and the second clamping plate is arranged at the upper end of the second movable plate, a clamping space is formed between the first clamping plate and the second clamping plate, and the clamping space is used to place a mold, and an adjusting mechanism is arranged between the base and the first movable plate and the second movable plate, and the adjusting mechanism is used to adjust the distance between the first movable plate and the second movable plate, thereby adjusting the distance between the first clamping plate and the second clamping plate, so as to realize the clamping, fixing and taking of the mold.
[0007] Optionally, the guide mechanism includes a first guide wheel and a second guide wheel, the first guide wheels are arranged in two groups and are symmetrically arranged along the horizontal axis of the base, the second guide wheels are arranged in two groups and are symmetrically arranged along the horizontal axis of the base, the side wall of the first movable plate is rolled between the two groups of the first guide wheels, and the side wall of the second movable plate is rolled between the two groups of the second guide wheels.
[0008] Optionally, the adjustment mechanism includes a positioning frame, a first tension spring, a second tension spring, and a cylinder, the positioning frame is arranged on the lower end of the base, one end of the first tension spring is arranged on the first movable plate, the other end of the first tension spring is connected to the positioning frame, one end of the second tension spring is arranged on the second movable plate, the other end of the second tension spring is connected to the positioning frame, and the cylinder is arranged on the fixed seat, and the cylinder is used to drive the first movable plate and the second movable plate to move closer and farther;
[0009] When the cylinder is operating, it drives the first movable plate and the second movable plate to move away from each other, thereby placing the mold between the first clamping plate and the second clamping plate. At this time, the first tension spring and the second tension spring are stretched, and the cylinder is closed so that the first tension spring and the second tension spring are elastically reset to drive the first movable plate and the second movable plate closer together, thereby clamping and fixing the mold between the first clamping plate and the second clamping plate.
[0010] Optionally, the cylinders are arranged in two groups, one group of cylinders is used to drive the first clamping plate to move in a direction toward the second clamping plate, and the other group of cylinders is used to drive the second clamping plate to move in a direction away from the first clamping plate.
[0011] Optionally, a roller is provided on the first clamping plate, a groove is provided on the mold, and the roller is located in the groove.
[0012] Optionally, a fixing plate is disposed on the surface of the second clamping plate, and the fixing plates are arranged in multiple groups. A protective layer is disposed on the surface of the fixing plate, and the protective layer is used to protect the surface of the mold.
[0013] Optionally, the positioning frames are arranged in a plurality of groups, the plurality of groups of positioning frames are arranged at intervals, and the positioning frames are arranged in a one-to-one correspondence with the first tension springs and the second tension springs;
[0014] The positioning frame and the base are configured as an integrally formed structure, or the positioning frame is fixedly welded to the base.
[0015] Beneficial effects of the utility model
[0016] The clamping mechanism of the present application can ensure the stability and alignment accuracy of the mold during the mold closing process, which greatly reduces the risk of slurry leakage and mold misalignment, thereby improving product quality and production efficiency. The cylinder-driven adjustment mechanism makes the process of clamping and releasing the mold automatic and easy to control. The operator only needs to perform simple operations to achieve fast and stable clamping and easy release of the mold, which greatly reduces the work intensity and improves work efficiency.
[0017] The design of the rollers and grooves of the present application effectively protects the mold from damage during the clamping and grouting processes, which not only extends the service life of the mold but also reduces production costs. The precise clamping force control and stable clamping mechanism design ensure that the mold will not accidentally fall off or shift during the grouting process, thereby improving the safety of the operation process. The stable clamping effect and fast clamping release operation significantly improve the overall production efficiency of the grouting machine. At the same time, it reduces the scrap rate caused by mold misalignment or leakage, further improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the clamping mold state of the utility model.
[0019] Figure 2 This is a bottom view of the utility model without the fixing seat structure.
[0020] Figure 3 This is the axial view of the utility model without the fixed seat structure.
[0021] Explanation of the accompanying drawings: 1-base, 2-fixed seat, 3-first movable plate, 4-second movable plate, 5-first clamping plate, 6-second clamping plate, 7-first guide wheel, 8-second guide wheel, 9-positioning frame, 10-first tension spring, 11-second tension spring, 12-roller, 13-groove, 14-fixed plate, 15-mold. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example
[0024] like Figure 1-Figure 3 As shown, the utility model provides a clamping mechanism for a grouting machine.
[0025] The invention comprises a base 1, a fixed base 2, a first movable plate 3, a second movable plate 4, a first clamping plate 5 and a second clamping plate 6, wherein the base 1 is arranged on the fixed base 2, and the left and right side walls of the lower end of the base 1 are provided with guide mechanisms, and the first movable plate 3 and the second movable plate 4 are both moved left and right by the guide mechanisms, the first clamping plate 5 is arranged at the upper end of the first movable plate 3, and the second clamping plate 6 is arranged at the upper end of the second movable plate 4, and a clamping space is formed between the first clamping plate 5 and the second clamping plate 6, and the clamping space is used to place a mold 15, and an adjusting mechanism is arranged between the base 1 and the first movable plate 3 and the second movable plate 4, and the adjusting mechanism is used to adjust the distance between the first movable plate 3 and the second movable plate 4, thereby adjusting the distance between the first clamping plate 5 and the second clamping plate 6, so as to realize the clamping, fixing and taking of the mold 15;
[0026] The guide mechanism includes a first guide wheel 7 and a second guide wheel 8, wherein the first guide wheels 7 are provided in two groups and are symmetrically arranged along the horizontal axis of the base 1, and the second guide wheels 8 are provided in two groups and are symmetrically arranged along the horizontal axis of the base 1, and the side wall of the first movable plate 3 is rollingly arranged between the two groups of the first guide wheels 7, and the side wall of the second movable plate 4 is rollingly arranged between the two groups of the second guide wheels 8;
[0027] The adjusting mechanism includes a positioning frame 9, a first tension spring 10, a second tension spring 11, and a cylinder. The positioning frame 9 is arranged at the lower end of the base 1, one end of the first tension spring 10 is arranged on the first movable plate 3, and the other end of the first tension spring 10 is connected to the positioning frame 9, one end of the second tension spring 11 is arranged on the second movable plate 4, and the other end of the second tension spring 11 is connected to the positioning frame 9, and the cylinder is arranged on the fixed seat 2, and the cylinder is used to drive the first movable plate 3 and the second movable plate 4 to move closer and farther;
[0028] When the cylinder is operating, it drives the first movable plate 3 and the second movable plate 4 to move away from each other, thereby placing the mold 15 between the first clamping plate 5 and the second clamping plate 6. At this time, the first tension spring 10 and the second tension spring 11 are stretched, and the cylinder is closed so that the first tension spring 10 and the second tension spring 11 are elastically reset and drive the first movable plate 3 and the second movable plate 4 to move closer, thereby clamping and fixing the mold 15 between the first clamping plate 5 and the second clamping plate 6.
[0029] The cylinders are arranged in two groups, one group of cylinders is used to drive the first clamping plate 5 to move in the direction toward the second clamping plate 6 , and the other group of cylinders is used to drive the second clamping plate 6 to move in the direction away from the first clamping plate 5 .
[0030] The first clamping plate 5 is provided with a roller 12 , the mold 15 is provided with a groove 13 , and the roller 12 is located in the groove 13 .
[0031] The surface of the second clamping plate 6 is provided with a fixing plate 14 , and the fixing plates 14 are arranged in multiple groups. The surface of the fixing plates 14 is provided with a protective layer, and the protective layer is used to protect the surface of the mold 15 .
[0032] The positioning frames 9 are arranged in a plurality of groups, and the plurality of groups of the positioning frames 9 are arranged at intervals, and the positioning frames 9 are arranged in a one-to-one correspondence with the first tension springs 10 and the second tension springs 11;
[0033] The positioning frame 9 and the base 1 are configured as an integrally formed structure, or the positioning frame 9 is fixedly welded to the base 1 .
[0034] The utility model comprises the following steps during use:
[0035] Initial state: In the initial state, the first clamping plate 5 and the second clamping plate 6 are in an open state, and the cylinder is turned on, that is, the distance between the two is the largest, which is convenient for placing the mold 15. At this time, the first tension spring 10 and the second tension spring 11 are in a stretched state.
[0036] Placement of the mold 15: The operator places the mold 15 in the space between the first clamping plate 5 and the second clamping plate 6. At this time, the placement of the mold 15 needs to ensure that it matches the corresponding structures of the clamping plates, such as the rollers 12 and the grooves 13, to enhance stability.
[0037] Clamping process: Once the mold 15 is properly placed, the cylinder in the adjustment mechanism is closed, and the first tension spring 10 and the second tension spring 11 deform and restore themselves to drive the first clamping plate 5 and the second clamping plate 6 to move closer to the mold 15. During this process, the guide mechanism ensures that the moving plate moves smoothly and accurately.
[0038] Firm clamping: When the clamping plates contact the mold 15 and apply appropriate clamping force, the mold 15 is firmly fixed between the two clamping plates, ready for grouting operation. The control of clamping force is critical, which is to ensure that the mold 15 does not move or leak during the grouting process, and to avoid damage to the mold 15.
[0039] Grouting operation: After the mold 15 is firmly clamped, the grouting machine starts the grouting operation. Since the mold 15 is firmly clamped, the mold 15 will not be misplaced or leak during the grouting process.
[0040] Mold 15 release: After the grouting operation is completed, the cylinder is started again, pushing the moving plate to move the clamping plate away from the mold 15, thereby releasing the mold 15. The operator can easily take out the mold 15 that has completed the grouting and replace it with a new mold 15 to be grouted. At this time, the first tension spring 10 and the second tension spring 11 are in a stretched state again.
[0041] Cyclic operation: After the above steps are completed, the clamping mechanism returns to its initial state, ready for the next round of clamping, grouting and releasing operations.
[0042] The clamping mechanism of the present application includes a base 1, a fixed base 2, a first movable plate 3, a second movable plate 4, a first clamping plate 5, a second clamping plate 6 and other components. The synergistic effect of these components can ensure the stability and alignment accuracy of the mold 15 during the mold closing process. Through the fine design of the guiding mechanism and the adjusting mechanism, the clamping mechanism can accurately control the distance between the first clamping plate 5 and the second clamping plate 6, thereby achieving a stable clamping of the mold 15.
[0043] The guide mechanism includes a first guide wheel 7 and a second guide wheel 8, which can ensure that the first movable plate 3 and the second movable plate 4 move smoothly and accurately on the base 1. This design reduces friction and deviation, and helps to improve the accuracy and stability of mold clamping.
[0044] A roller 12 is arranged on the first clamping plate 5, and a corresponding groove 13 is opened on the mold 15. When the mold 15 is placed between the clamping plates, the roller 12 will be embedded in the groove 13. This design further enhances the stability and alignment accuracy of the mold 15 during the mold closing process.
[0045] The clamping mechanism of the present application can ensure the stability and alignment accuracy of the mold 15 during the mold closing process, which greatly reduces the risk of leakage and misalignment of the mold 15, thereby improving product quality and production efficiency. The cylinder-driven adjustment mechanism makes the process of clamping and releasing the mold 15 automated and easy to control. The operator only needs simple operations to achieve fast and stable clamping and easy release of the mold 15, which greatly reduces work intensity and improves work efficiency.
[0046] The design of the roller 12 and the groove 13 of the present application, as well as the use of a protective layer, effectively protects the mold 15 from damage during the clamping and grouting process, which not only extends the service life of the mold 15, but also reduces production costs. The precise clamping force control and the stable clamping mechanism design ensure that the mold 15 will not accidentally fall off or shift during the grouting process, thereby improving the safety of the operation process. The stable clamping effect and the rapid clamping release operation significantly improve the overall production efficiency of the grouting machine. At the same time, it reduces the scrap rate caused by misalignment or leakage of the mold 15, further improving production efficiency.
[0047] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A grouting machine clamping mechanism, characterized in that: The present invention comprises a base, a fixed base, a first movable plate, a second movable plate, a first clamping plate and a second clamping plate, wherein the base is arranged on the fixed base, and the left and right side walls of the lower end of the base are provided with guide mechanisms, the first movable plate and the second movable plate are both moved left and right by the guide mechanisms, the first clamping plate is arranged at the upper end of the first movable plate, and the second clamping plate is arranged at the upper end of the second movable plate, a clamping space is formed between the first clamping plate and the second clamping plate, and the clamping space is used to place a mold, and an adjusting mechanism is arranged between the base and the first movable plate and the second movable plate, and the adjusting mechanism is used to adjust the distance between the first movable plate and the second movable plate, thereby adjusting the distance between the first clamping plate and the second clamping plate, so as to realize the clamping, fixing and taking of the mold.
2. A grouting machine clamping mechanism according to claim 1, characterized in that: The guide mechanism includes a first guide wheel and a second guide wheel. The first guide wheels are arranged in two groups and are symmetrically arranged along the horizontal axis of the base. The second guide wheels are arranged in two groups and are symmetrically arranged along the horizontal axis of the base. The side wall of the first movable plate is rolled between the two groups of the first guide wheels, and the side wall of the second movable plate is rolled between the two groups of the second guide wheels.
3. A grouting machine clamping mechanism according to claim 2, characterized in that: The adjustment mechanism includes a positioning frame, a first tension spring, a second tension spring, and a cylinder. The positioning frame is arranged at the lower end of the base, one end of the first tension spring is arranged on the first movable plate, and the other end of the first tension spring is connected to the positioning frame, one end of the second tension spring is arranged on the second movable plate, and the other end of the second tension spring is connected to the positioning frame, and the cylinder is arranged on the fixed seat, and the cylinder is used to drive the first movable plate and the second movable plate to move closer and farther; When the cylinder is operating, it drives the first movable plate and the second movable plate to move away from each other, thereby placing the mold between the first clamping plate and the second clamping plate. At this time, the first tension spring and the second tension spring are stretched, and the cylinder is closed so that the first tension spring and the second tension spring are elastically reset to drive the first movable plate and the second movable plate closer together, thereby clamping and fixing the mold between the first clamping plate and the second clamping plate.
4. A grouting machine clamping mechanism according to claim 3, characterized in that: The cylinders are arranged in two groups, one group of cylinders is used to drive the first clamping plate to move in a direction toward the second clamping plate, and the other group of cylinders is used to drive the second clamping plate to move in a direction away from the first clamping plate.
5. A grouting machine clamping mechanism according to claim 4, characterized in that: The first clamping plate is provided with a roller, the mold is provided with a groove, and the roller is located in the groove.
6. A grouting machine clamping mechanism according to claim 4, characterized in that: A fixing plate is disposed on the surface of the second clamping plate, and the fixing plates are arranged in multiple groups. A protective layer is disposed on the surface of the fixing plate, and the protective layer is used to protect the surface of the mold.
7. A grouting machine clamping mechanism according to claim 3, characterized in that: The positioning frames are arranged in a plurality of groups, the plurality of groups of positioning frames are arranged at intervals, and the positioning frames are arranged in a one-to-one correspondence with the first tension spring and the second tension spring; The positioning frame and the base are configured as an integrally formed structure, or the positioning frame is fixedly welded to the base.