Automatic tray transferring module of appearance detection equipment

By designing a pallet automatic loading module for appearance detection equipment, the problems of low manual detection efficiency and insufficient pallet automatic loading and loading technology in the prior art are solved, and the automatic loading and unloading of the material tray and automatic turnover of the pallet is realized, which improves the detection efficiency and reduces labor costs.

CN222845904UActive Publication Date: 2025-05-09SUZHOU MCCOY INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421938165.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-05-09
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

In the prior art, the appearance detection of terminal submodules mainly relies on manual visual inspection, there are flaws, low detection efficiency, and insufficient automatic loading technology of pallets.

Method used

Design a pallet automatic loading module for appearance detection equipment, including a rack, loading and unloading mechanism of material tray and loading mechanism of material tray. This module realizes automatic loading and unloading of the material tray and automatic turnover of the pallet through components such as roller conveyor lines, material tray lifting modules, barrier cylinders, slide rails and fixed cylinders.

Benefits of technology

It realizes automatic loading and unloading of the material tray and automatic turnover of the pallet, improves detection efficiency and reduces labor costs.

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Abstract

The utility model discloses an automatic tray transferring module of appearance detection equipment. According to the technical scheme, a material tray feeding and discharging mechanism and a material tray transferring mechanism are arranged on a machine frame, the material tray feeding and discharging mechanism comprises a feeding unit and a discharging unit, and the feeding unit and the discharging unit are the same in structure and are arranged side by side. Each of the feeding unit and the discharging unit comprises a roller conveying line and a tray lifting module arranged at the end of the roller conveying line, a plurality of blocking air cylinders are arranged on the roller conveying lines, each blocking air cylinder is connected with a check block capable of blocking a tray, and each tray lifting module comprises a lifting frame. A lifting linear module is arranged on the lifting frame and connected with a bearing lifting plate capable of bearing a material disc. According to the scheme, automatic feeding and discharging can be achieved, and the trays can be automatically turned over.
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Description

Technical Field

[0001] The utility model relates to the technical field of visual inspection equipment, in particular to an automatic tray transfer module of appearance inspection equipment. Background Art

[0002] In the prior art, the appearance inspection of terminal modules usually adopts manual visual inspection, which is prone to errors, low inspection efficiency and high labor costs. Therefore, it is very important to design a device that can realize automatic visual inspection, and how to realize automatic transfer of trays in automatic visual inspection equipment is particularly important. Utility Model Content

[0003] In view of the deficiencies in the prior art, the main purpose of the utility model is to provide an automatic tray transfer module for appearance inspection equipment that can realize automatic loading and unloading of materials and automatic turnover of material trays.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic tray transfer module of an appearance inspection equipment, comprising a frame, on which a material tray loading and unloading mechanism and a material tray transferring mechanism are arranged, the material tray loading and unloading mechanism comprises a loading unit and a unloading unit with the same structure and arranged side by side, the loading unit and the unloading unit both comprise a roller conveyor line and a material tray lifting module arranged at the end of the roller conveyor line, the roller conveyor line is provided with a plurality of blocking cylinders, each of which is respectively connected to a block capable of blocking the material tray, the material tray lifting module comprises a lifting frame, a lifting linear module is provided on the lifting frame, and the lifting linear module is connected to a carrying lifting plate capable of carrying the material tray; the material tray transferring mechanism comprises a pair of slide rails arranged on the frame, and the pair of slide rails are connected by sliding The block is connected to a tray fixing platform, and the tray fixing platform is provided with a tray loading hole and a tray unloading hole, the tray loading hole is located directly above the tray lifting module of the loading unit, and the tray unloading hole is located directly above the tray lifting module of the unloading unit, and the tray fixing platform is respectively provided with fixed cylinders on four sides of the tray loading hole and the tray unloading hole, and the fixed cylinder is connected with an abutment plate that can abut the tray, and the frame is provided with a tray transferring linear module that can drive the fixed platform to move along the pair of slide rails, and the tray transferring linear module can drive the tray loading hole to move to directly above the tray lifting module of the unloading unit, and the tray fixing platform is respectively provided with a plurality of upper photoelectric sensors at the tray loading hole and the tray unloading hole, which can detect whether there is a tray in the tray loading hole and the tray unloading hole.

[0005] Preferably, a baffle is fixedly provided at the entrance of the roller conveyor line.

[0006] Preferably, the abutment plate is in an L-shape capable of supporting the tray.

[0007] Preferably, a lower photoelectric sensor capable of detecting the pallet is provided on the roller conveyor line.

[0008] Compared with the prior art, the utility model has the following advantages: it can realize automatic loading and unloading of material trays, has a high degree of automation, and can realize automatic turnover of trays. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a structural schematic diagram of the automatic pallet transfer module of the utility model applied to the appearance inspection equipment;

[0010] Figure 2 It is a structural schematic diagram of a loading unit or a unloading unit of the utility model;

[0011] Figure 3 It is a structural schematic diagram of the material tray transfer mechanism of the utility model.

[0012] In the figure: 1. Frame; 2. Tray loading and unloading mechanism; 21. Loading unit; 22. Unloading unit; 23. Roller conveyor line; 24. Tray lifting module; 25. Blocking cylinder; 26. Block; 27. Lifting frame; 28. Lifting linear module; 29. ​​Load-bearing lifting plate; 210. Baffle; 211. Lower photoelectric sensor; 3. Tray transfer mechanism; 31. Slide rail; 32. Tray fixing stand; 33. Tray loading hole; 34. Tray unloading hole; 35. Fixed cylinder; 36. Abutment plate; 37. Tray transfer linear module; 38. Upper photoelectric sensor; 4. Pallet. DETAILED DESCRIPTION

[0013] The utility model will be further described below in conjunction with the accompanying drawings.

[0014] like Figure 1As shown, an automatic transfer module for a tray 4 of an appearance inspection device comprises a frame 1, on which a tray loading and unloading mechanism 2 and a tray transfer mechanism 3 are arranged, the tray loading and unloading mechanism 2 comprises a loading unit 21 and a unloading unit 22 of the same structure and arranged side by side, the loading unit 21 and the unloading unit 22 both comprise a roller conveyor line 23 and a tray lifting module 24 arranged at the end of the roller conveyor line 23, the roller conveyor line 23 is provided with a plurality of blocking cylinders 25, each of which is respectively connected to a block 26 capable of blocking the tray, the tray lifting module 24 comprises a lifting frame 27, on which a lifting linear module 28 is arranged, and the lifting linear module 28 is connected to a load-bearing lifting plate 29 capable of carrying the tray; the tray transfer mechanism 3 comprises a pair of slide rails 31 arranged on the frame 1, the pair of slide rails 31 are connected to a tray fixing stand 32 through a slider, the tray The tray fixing stand 32 is provided with a tray loading hole 33 and a tray unloading hole 34. The tray loading hole 33 is located directly above the tray lifting module 24 of the loading unit 21, and the tray unloading hole 34 is located directly above the tray lifting module 24 of the unloading unit 22. The tray fixing stand 32 is provided with fixed cylinders 35 on four sides of the tray loading hole 33 and the tray unloading hole 34, respectively. The fixed cylinders 35 are connected to abutment plates 36 that can abut against the tray. The frame 1 is provided with a tray transfer linear module 37 which can drive the fixed platform to move along the pair of slide rails 31. The tray transfer linear module 37 can drive the tray loading hole 33 to move to just above the tray lifting module 24 of the unloading unit 22. The tray fixed platform 32 is provided with a plurality of upper photoelectric sensors 38 at the tray loading hole 33 and the tray unloading hole 34 respectively, which can detect whether there is a tray in the tray loading hole 33 and the tray unloading hole 34.

[0015] The present scheme is an automatic transfer module for the tray 4 of an appearance inspection equipment. The tray loaded with materials is manually placed into the loading unit 21 of the tray loading and unloading mechanism 2, that is, the roller conveyor line 23 of the loading unit 21. If the equipment is already running and the previously placed tray is still on the load-bearing lifting plate 29, then the blocking cylinder 25 on the roller conveyor line 23 drives the block 26 to rise to block the newly placed tray. When the previous tray is used up, the blocking cylinder 25 drives the block 26 to descend, and the lifting linear module 28 drives the load-bearing lifting plate 29 to descend to the lowest point. At this time, the roller conveyor line 23 drives the newly placed tray to move to the load-bearing lifting plate 29, and then the lifting linear module 28 drives the load-bearing lifting plate 29 and the tray to rise to the tray transfer mechanism 3. The conveying direction of the roller conveyor line 23 of the unloading unit 22 is opposite to that of the roller conveyor line 23 of the loading unit 21. After a certain amount of material trays are received on the carrying conveying plate of the unloading unit 22, the carrying lifting plate 29 drives the material trays to descend, and the roller conveyor line 23 drives the material trays to move out. At this time, the blocking cylinder 25 of the unloading unit 22 drives the block 26 to rise and block the material trays until the material trays are taken away manually.

[0016] The tray transfer mechanism 3 is used to receive trays full of materials to be tested and to transfer empty trays. The tray loading hole 33 is located directly above the tray lifting module 24 of the loading unit 21. The full tray is lifted by the load-bearing lifting plate 29 of the loading unit 21. After the top tray is detected by the upper photoelectric sensor 38, the fixed cylinder 35 drives the abutment plate 36 to abut and fix the top A tray. After the A tray is fixed, the three-axis material transfer mechanism can take materials normally. When the material in the A tray is taken out, the transfer action begins. First, the fixed cylinder 35 located at the tray unloading hole 34 retracts the abutment plate 36, then the load-bearing lifting plate 29 of the unloading unit 22 drives the B tray at the tray unloading hole 34 to descend, and then the tray transfer linear module 37 drives the entire tray fixing stand 32 and the A tray to move along the slide rail 31, and the tray transfer linear module 37 can drive the A tray to move to just above the tray lifting module 24 of the unloading unit 22, then the fixed cylinder 35 at the tray loading hole 33 retracts the abutment plate 36, and the A tray falls onto the B tray, and then the tray transfer linear module 37 can drive the tray fixing frame to reset, and after the upper photoelectric sensor 38 on the tray fixing frame detects the A tray, the fixed cylinder 35 at the tray unloading hole 34 drives the abutment plate 36 to fix the A tray, and then the loading unit 21 drives the C tray to rise to the tray loading hole 33 again, and the fixing method is the same as that of the A tray, and the tray turnover is realized in this reciprocating manner.

[0017] Preferably, a baffle 210 is fixedly provided at the entrance of the roller conveyor line 23. The baffle 210 can prevent the stacked trays 4 from escaping from the roller conveyor line 23.

[0018] Preferably, the abutment plate 36 is in an L-shape capable of supporting the tray 4. This arrangement enables the abutment plate 36 to support the tray 4, resulting in a better fixing effect.

[0019] Preferably, the roller conveyor line 23 is provided with a lower photoelectric sensor 211 capable of detecting the tray 4. The lower photoelectric sensor 211 can stop the cylinder 25 from operating in time when the tray is manually placed on the roller conveyor line 23.

[0020] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. An automatic tray transfer module of an appearance inspection device, comprising a frame, characterized in that: The frame is provided with a tray loading and unloading mechanism and a tray transferring mechanism, the tray loading and unloading mechanism includes a loading unit and a unloading unit with the same structure and arranged side by side, the loading unit and the unloading unit both include a roller conveyor line and a tray lifting module arranged at the end of the roller conveyor line, the roller conveyor line is provided with a plurality of blocking cylinders, each of which is respectively connected with a block capable of blocking the tray, the tray lifting module includes a lifting frame, the lifting frame is provided with a lifting linear module, the lifting linear module is connected with a bearing lifting plate capable of bearing the tray; the tray transferring mechanism includes a pair of slide rails arranged on the frame, the pair of slide rails are connected with a tray fixing stand via a slider, the tray fixing stand is provided with A tray loading hole and a tray unloading hole, the tray loading hole is located directly above the tray lifting module of the loading unit, and the tray unloading hole is located directly above the tray lifting module of the unloading unit, fixed cylinders are respectively provided on the tray fixing stand on four sides of the tray loading hole and the tray unloading hole, the fixed cylinders are connected with abutting plates that can abut the tray, the frame is provided with a tray transferring linear module that can drive the fixed stand to move along the pair of slide rails, the tray transferring linear module can drive the tray loading hole to move to directly above the tray lifting module of the unloading unit, and a plurality of upper photoelectric sensors that can detect whether there is a tray in the tray loading hole and the tray unloading hole are respectively provided on the tray fixing stand at the tray loading hole and the tray unloading hole.

2. The automatic tray transfer module of the appearance inspection equipment according to claim 1, characterized in that: A baffle is fixedly arranged at the entrance of the roller conveyor line.

3. The automatic tray transfer module of the appearance inspection equipment according to claim 1, characterized in that: The abutting plate is in an L-shape capable of supporting the tray.

4. The automatic tray transfer module of the appearance inspection equipment according to claim 1, characterized in that: The roller conveyor line is provided with a lower photoelectric sensor capable of detecting the pallet.