Intelligent nylon yarn blanking device

By using an infrared detector, rotating motor, release rod and control screen in the nylon wire cutting device, the functions of automatic counting and one rod one drop are realized, solving the problems of counting errors and high working intensity in the prior art, and improving the accuracy and efficiency of the cutting process.

CN222846003UActive Publication Date: 2025-05-09PINGDINGSHAN SANXIN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421573776.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-05-09
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The existing nylon wire cutting device requires manual counting during the cutting process, which is prone to counting errors and has a high working intensity.

Method used

An intelligent nylon wire cutting device is designed, using an infrared detector, rotating motor, release rod and control screen to realize the functions of automatic counting and one rod and one drop.

Benefits of technology

Through automated counting and one-bar and one-stack operation, the accuracy and efficiency of the discharge process are improved and the work intensity of the staff is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of nylon yarn discharging, and discloses an intelligent nylon yarn discharging device which comprises a discharging frame, a supporting column is fixedly connected to the bottom of the discharging frame, a conveying motor is fixedly installed on the outer wall of the discharging frame, a movable shaft is fixedly connected to a power output shaft of the conveying motor, and the movable shaft is fixedly connected with a motor. The intelligent nylon yarn discharging device comprises a movable shaft, an outer cylinder is arranged on the outer wall of the movable shaft, the outer wall of the outer cylinder is sleeved with a conveying belt, a loading cylinder is placed on the top of the conveying belt, and the outer wall of the loading cylinder is sleeved with a nylon ring. The infrared detector on the device senses the chinlon ring, and when the chinlon ring is sensed, the control screen is used for sending out an instruction to enable the rotating motor to drive the release rod to rotate by 90 degrees, so that the follow-up chinlon ring achieves the effect of releasing the chinlon ring one by one under the action of the release rod.
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Description

Technical Field

[0001] The utility model relates to the technical field of nylon yarn cutting, in particular to an intelligent nylon yarn cutting device. Background Art

[0002] Nylon yarn feeding device is an indispensable part of nylon yarn production process. Its design, function and technical parameters directly affect product quality and production efficiency.

[0003] When the existing device is in use, it is usually loaded on the empty tray by machine, and the loading tray wrapped with nylon yarn is removed after the loading work is completed, and the loading tray is counted to understand the progress of the work. However, in this working mode, automatic equipment can be used for counting to reduce the workload of the staff. While counting during the unloading process, it is necessary to ensure that the device avoids the possibility of counting errors. Therefore, an intelligent nylon yarn unloading device that solves the above problems is needed. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides an intelligent nylon yarn feeding device, which has the advantages of strong practicality, one-rod-one-feeding, automatic counting, etc., and solves the problems raised by the above-mentioned background technology.

[0005] The utility model provides the following technical solutions: an intelligent nylon yarn unloading device comprises an unloading rack, the bottom of the unloading rack is fixedly connected with a pillar, the outer wall of the unloading rack is fixedly installed with a conveying motor, the power output shaft of the conveying motor is fixedly connected with a movable shaft, the outer wall of the movable shaft is provided with an outer cylinder, the outer wall of the outer cylinder is sleeved with a conveyor belt, a loading cylinder is placed on the top of the conveyor belt, the outer wall of the loading cylinder is sleeved with a nylon ring, the outer wall of the unloading rack is fixedly connected with a blocking rod, the outer wall of the blocking rod is provided with a movable groove, the bottom of the unloading rack is fixedly installed with a rotating motor, the power output shaft of the rotating motor is connected with a turntable, the outer wall of the turntable is fixedly connected with a release rod, the top of the unloading rack is fixedly installed with an infrared detector, and the outer wall of the unloading rack is fixedly installed with a control screen.

[0006] As a preferred technical solution of the utility model, the transmission motor is connected to the outer cylinder via a movable shaft, and the transmission motor drives the conveyor belt to rotate via the movable shaft and the outer cylinder.

[0007] As a preferred technical solution of the utility model, the number of the nylon rings and loading tubes is several, and the several nylon rings are sleeved on the outer walls of the several loading tubes.

[0008] As a preferred technical solution of the utility model, the movable groove is opened on one side of the blocking rod, and the release rod is arranged at the notch position of the movable groove.

[0009] As a preferred technical solution of the utility model, the power output shaft of the rotating motor is fixedly connected to the rotating shaft, and the rotating motor is connected to the turntable through the rotating shaft.

[0010] As a preferred technical solution of the utility model, the infrared detector, the rotating motor and the control panel are electrically connected, and the infrared detector is arranged on one side of the conveyor belt on the outer wall of the unloading rack.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] 1. The intelligent nylon yarn unloading device uses the infrared detector, rotating motor, release rod, control screen and nylon ring on the device in coordination with each other, so that the infrared detector on the device senses the nylon ring, and when the nylon ring is sensed, the control screen sends a command to make the rotating motor drive the release rod to rotate 90 degrees, so that the subsequent nylon rings are released one by one under the action of the release rod.

[0013] 2. The intelligent nylon yarn feeding device uses the infrared detector, control screen and nylon ring on the device in coordination with each other, so that the infrared detector on the device detects the nylon ring on the surface of the conveyor belt on one side of the conveyor belt, and provides feedback to the control screen when the infrared detector detects the nylon ring. When the control screen automatically drives the rotating motor, the control screen on the device automatically counts, and then uses the control screen to record the number of nylon rings in the feeding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the three-dimensional cross-sectional structure of the utility model;

[0016] Figure 3 For this utility model Figure 2 A schematic diagram of the structure enlargement in the middle;

[0017] Figure 4 This is a schematic diagram of the three-dimensional structure of the utility model from another viewing angle.

[0018] In the figure: 1. unloading rack; 2. support; 3. conveying motor; 4. movable shaft; 5. outer cylinder; 6. conveyor belt; 7. loading cylinder; 8. nylon ring; 9. blocking rod; 10. movable groove; 11. rotating motor; 12. turntable; 13. release rod; 14. infrared detector; 15. control panel. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-Figure 4 The intelligent nylon yarn unloading device comprises an unloading rack 1, a support column 2 is fixedly connected to the bottom of the unloading rack 1, a transmission motor 3 is fixedly installed on the outer wall of the unloading rack 1, a movable shaft 4 is fixedly connected to the power output shaft of the transmission motor 3, an outer cylinder 5 is arranged on the outer wall of the movable shaft 4, a conveyor belt 6 is sleeved on the outer wall of the outer cylinder 5, a loading cylinder 7 is placed on the top of the conveyor belt 6, a nylon ring 8 is sleeved on the outer wall of the loading cylinder 7, a blocking rod 9 is fixedly connected to the outer wall of the unloading rack 1, a movable groove 10 is opened on the outer wall of the blocking rod 9, a rotating motor 11 is fixedly installed on the bottom of the unloading rack 1, a turntable 12 is connected to the power output shaft of the rotating motor 11, and the outer wall of the turntable 12 A release rod 13 is fixedly connected, an infrared detector 14 is fixedly installed on the top of the unloading rack 1, and a control screen 15 is fixedly installed on the outer wall of the unloading rack 1. Through the mutual use of the infrared detector 14, the control screen 15 and the nylon ring 8 on the device, the infrared detector 14 on the device detects the nylon ring 8 on the surface of the conveyor belt 6 on one side of the conveyor belt 6, and provides feedback to the control screen 15 when the nylon ring 8 is detected by the infrared detector 14, and while the control screen 15 automatically drives the rotating motor 11, the control screen 15 on the device automatically counts, and then the control screen 15 is used to record the number of nylon rings 8 during the unloading process.

[0021] In a preferred embodiment, the conveying motor 3 is connected to the outer cylinder 5 through a movable shaft 4, and the conveying motor 3 drives the conveyor belt 6 to rotate through the movable shaft 4 and the outer cylinder 5. The conveying motor 3 on the device is connected to the outer cylinder 5 through the movable shaft 4, so that when the conveying motor 3 on the device outputs rotational power, the outer cylinder 5 is driven to rotate synchronously by the movable shaft 4, so that the outer cylinders 5 at both ends drive the conveyor belt 6 of the outer wall to rotate.

[0022] In a preferred embodiment, there are several nylon rings 8 and loading cylinders 7, and the several nylon rings 8 are sleeved on the outer walls of the several loading cylinders 7. Through the several loading cylinders 7 and nylon rings 8 on the device, each nylon ring 8 on the device is sleeved on a loading cylinder 7, and the loading cylinder 7 is placed on the top of the conveyor belt 6, so that the nylon rings 8 and loading cylinders 7 on the device can be unloaded at the top of the conveyor belt 6.

[0023] In a preferred embodiment, the movable groove 10 is opened on one side of the blocking rod 9, and the release rod 13 is arranged at the notch position of the movable groove 10. By opening the movable groove 10 on one side of the blocking rod 9 on the device, the position of the movable groove 10 on the device corresponds to the position of the release rod 13, so that the release rod 13 on the device can rotate under the notch condition of the movable groove 10.

[0024] In a preferred embodiment, the power output shaft of the rotating motor 11 is fixedly connected to the rotating shaft, and the rotating motor 11 is connected to the turntable 12 through the rotating shaft. The power output shaft of the rotating motor 11 on the device is fixedly connected to the rotating shaft, so that when the rotating motor 11 on the device outputs rotational power, the rotating shaft drives the turntable 12 to rotate, thereby causing the turntable 12 on the device to synchronously drive the release rod 13 to rotate.

[0025] In a preferred embodiment, the infrared detector 14, the rotating motor 11 and the control panel 15 are electrically connected, and the infrared detector 14 is arranged on one side of the conveyor belt 6 on the outer wall of the unloading rack 1. The infrared detector 14, the rotating motor 11 and the control panel 15 on the device are electrically connected, so that when the infrared detector 14 on the device detects the presence of the nylon ring 8, the infrared detector 14 is used to feed back to the control panel 15, and the control panel 15 is used to automatically control the rotating motor 11 to enter a braking state, so that the rotating motor 11 on the device controls the release rod 13 to rotate 90°.

[0026] The working principle is as follows: first, the infrared detector 14, the rotating motor 11, the release rod 13, the control panel 15 and the nylon ring 8 on the device are used in coordination with each other, so that the infrared detector 14 on the device senses the nylon ring 8, and when the nylon ring 8 is sensed, the control panel 15 is used to issue a command to make the rotating motor 11 drive the release rod 13 to rotate 90°, so that the subsequent nylon ring 8 is released one by one under the action of the release rod 13, and then the infrared detector 14, the control panel 15 and the nylon ring 8 on the device are used in coordination with each other, so that the infrared detector 14 on the device detects the nylon ring 8 on the surface of the conveyor belt 6 on one side of the conveyor belt 6, and provides feedback to the control panel 15 when the nylon ring 8 is detected by the infrared detector 14, and while the control panel 15 automatically drives the rotating motor 11, the control panel 15 on the device automatically counts, and then the control panel 15 is used to record the number of nylon rings 8 during the unloading process.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent nylon yarn unloading device, comprising an unloading frame (1), characterized in that: The bottom of the unloading rack (1) is fixedly connected to a support column (2), the outer wall of the unloading rack (1) is fixedly mounted with a conveying motor (3), the power output shaft of the conveying motor (3) is fixedly connected to a movable shaft (4), the outer wall of the movable shaft (4) is provided with an outer cylinder (5), the outer wall of the outer cylinder (5) is sleeved with a conveying belt (6), a loading cylinder (7) is placed on the top of the conveying belt (6), the outer wall of the loading cylinder (7) is sleeved with a nylon ring (8), and the unloading rack (1) is fixedly mounted with a conveying motor (3), and the outer wall of the conveying motor (3) is fixedly mounted with a movable shaft (4), and the outer wall of the movable shaft (4) is provided with an outer cylinder (5), and the outer wall of the outer cylinder (5) is sleeved with a conveying belt (6), and a loading cylinder (7) is placed on the top of the conveying belt (6), and a nylon ring (8) is sleeved on the outer wall of the loading cylinder (7). The outer wall of the material unloading rack (1) is fixedly connected with a blocking rod (9), the outer wall of the blocking rod (9) is provided with a movable groove (10), the bottom of the material unloading rack (1) is fixedly installed with a rotating motor (11), the power output shaft of the rotating motor (11) is connected with a turntable (12), the outer wall of the turntable (12) is fixedly connected with a release rod (13), the top of the material unloading rack (1) is fixedly installed with an infrared detector (14), and the outer wall of the material unloading rack (1) is fixedly installed with a control panel (15).

2. The intelligent nylon yarn feeding device according to claim 1 is characterized in that: The conveying motor (3) is connected to the outer cylinder (5) via a movable shaft (4), and the conveying motor (3) drives the conveying belt (6) to rotate via the movable shaft (4) and the outer cylinder (5).

3. The intelligent nylon yarn feeding device according to claim 1 is characterized in that: The number of the nylon rings (8) and loading tubes (7) is several, and the several nylon rings (8) are sleeved on the outer walls of the several loading tubes (7).

4. The intelligent nylon yarn feeding device according to claim 1 is characterized in that: The movable groove (10) is opened on one side of the blocking rod (9), and the release rod (13) is arranged at the notch position of the movable groove (10).

5. The intelligent nylon yarn feeding device according to claim 1 is characterized in that: The power output shaft of the rotating motor (11) is fixedly connected to a rotating shaft, and the rotating motor (11) is connected to a rotating disk (12) via the rotating shaft.

6. The intelligent nylon yarn feeding device according to claim 1 is characterized in that: The infrared detector (14), the rotating motor (11) and the control panel (15) are electrically connected, and the infrared detector (14) is arranged on one side of the conveyor belt (6) on the outer wall of the unloading rack (1).