Marine roller turnover tool

By designing a marine roller turnover tooling including a gantry frame and an arc bracket, the problem of inconvenience in the assembly of the roller in the prior art is solved, the stable support of the roller and the recycling of the tooling are realized, and the assembly efficiency and stability are improved.

CN222846331UActive Publication Date: 2025-05-09SHANGHAI CONSTR JIANGSU STEEL STRUCTURE CO LTD
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Patent Information

Application Number
CN202421473576.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-05-09
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

Existing marine roller rollover tooling cannot provide stable support when assembling the roller, resulting in complex and inconvenient assembly.

Method used

A marine roller rollover tooling including a gantry frame and an arc bracket was designed. The gantry frame consists of cross beams and legs. The arc bracket has an arc-shaped upper flange plate, which is installed on the gantry frame to support the roller, and the flexible connection and recycling of the tooling is achieved through hinges and fixtures.

Benefits of technology

Through this tooling, the roller can be firmly supported during the assembly process, simplifying the assembly process, and realizing the recycling of the tooling, improving work efficiency and stability.

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Abstract

The utility model relates to the technical field of heavy equipment hoisting, and provides a marine roller turning tool which comprises three gantry frames (1), and each gantry frame (1) is mainly composed of a cross beam (7) and two supporting legs (8). After the three gantry frames (1) are arranged side by side, two arc brackets (2) are arranged on the top surfaces; each arc bracket (2) mainly comprises an upper flange plate (9), a lower flange plate (11) and a web plate (10); an arc-shaped opening matched with a roller in diameter is formed in the top of the web (10), and an upper flange plate (9) is arranged on the arc-shaped opening; the lower flange plate (11) is mounted on the cross beam (7); and the arc radian of the upper flange plate (9) is consistent with that of the roller (6). According to the utility model, the arc bracket with the arc-shaped upper flange plate is arranged on the gantry frame assembled by the cross beam and the supporting legs, so that the roller is stably supported, and the roller is convenient to assemble.
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Description

Technical Field

[0001] The utility model relates to the technical field of heavy equipment hoisting and lifting, in particular to a marine roller turning tool. Background Art

[0002] In recent years, with the changes in the overall environment of the shipbuilding industry, there are more and more orders for domestic and foreign ships, and the equipment structures on ships have also begun to enter the domestic market. In most cases, there are at least two hose reel devices on a ship (forward and stern), and the height of the drum device is basically about 10 meters. At present, the drum is turned over and directly welded with lifting ears, and transported to the designated location by crane for assembly. During assembly, the drum cannot be well supported, and the assembly is more troublesome.

[0003] The multifunctional frame disclosed in the relevant reference CN203319554U is a rectangular steel structure formed by connecting four composite beams and several short columns. The composite beam is a box beam welded by a web and a flange plate, and a lifting point is set between the web and the flange plate. Although it can transport large marine engineering structures, it can be seen from the attached drawings that the upper end surface of the composite beam is a plane. When the drum is turned over and assembled, it cannot be stable, and the assembly is more troublesome. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a marine drum turning tool which is convenient for assembling the drum.

[0005] In order to solve the above technical problems, the utility model provides a marine drum turning tool, including three gantry frames, each gantry frame is mainly composed of a crossbeam and two legs; a leg is arranged on the bottom surface of each end of the crossbeam; after the three gantry frames are arranged side by side, two arc brackets are arranged on the top surface; each arc bracket is mainly composed of an upper flange plate, a lower flange plate and a web plate; an arc opening matching the diameter of the drum is opened on the top of the web plate, and an upper flange plate is arranged on the arc opening; the lower flange plate is installed on the crossbeam; the arc curvature of the upper flange plate is consistent with the arc curvature of the drum.

[0006] By adopting the above technical solution, the arc bracket with the arc-shaped upper flange plate is installed on the gantry frame assembled by the crossbeam and the supporting legs, so as to provide a stable support for the roller and facilitate the assembly of the roller.

[0007] Preferably, fixing holes are provided on the upper end surface of the cross beam and the lower flange plate, and the cross beam and the lower flange plate are installed and fixed by fixing parts.

[0008] By adopting the above technical solution, the fixing piece passes through the fixing holes on the upper end surface of the beam and the lower flange plate to connect and fix the two, making the assembly of the tooling simple.

[0009] Preferably, a connecting piece of the hinge is provided on the upper end surface of the cross beam, and the other connecting piece of the hinge is installed on the lower flange plate, and the cross beam and the lower flange plate are rotatably connected by the hinge.

[0010] By adopting the above technical solution, after the assembly of the drum and its drum bracket is completed and the fixing parts are removed, the arc bracket can be flipped around the hinge to lie on the gantry frame, and then the tooling can be withdrawn to achieve the recycling of the tooling.

[0011] Preferably, angle steel is provided between the gantry frame and the arc bracket.

[0012] By adopting the above technical solution, the angle steel gantry frame and the arc bracket are connected into one, making the tooling more solid.

[0013] Preferably, a stiffening plate is arranged on the web; the top edge of the stiffening plate is fixed to the upper flange plate, and the bottom edge is fixed to the lower flange plate.

[0014] By adopting the above technical solution, the structural strength of the arc bracket is increased by the stiffening plate, thereby improving the working stability of the tooling.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The utility model installs the arc bracket with the arc-shaped upper flange plate on the gantry frame assembled by the cross beam and the supporting legs, so as to provide a stable support for the roller and facilitate the assembly of the roller.

[0017] 2. The fixing piece of the utility model passes through the fixing holes on the upper end surface of the cross beam and the lower flange plate to connect and fix the two, making the assembly of the tooling simple.

[0018] 3. The crossbeam and the lower flange plate of the utility model are rotatably connected by hinges. After the drum and its drum bracket are assembled, the fixing parts are removed, and the arc bracket can be turned around the hinge to lie on the gantry frame, and then the tooling can be withdrawn to realize the recycling of the tooling. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 It is the front view of the utility model;

[0021] Figure 3 It is the left view of the utility model;

[0022] Figure 4 It is a schematic diagram of the turning over process of the utility model.

[0023] Figure number: 1. Gantry frame, 2. Arc bracket, 3. Angle steel, 4. Lifting ear, 5. Hinge, 6. Roller, 7. Crossbeam, 8. Leg, 9. Upper flange plate, 10. Web plate, 11. Lower flange plate, 12. Stiffener plate, 13. Fixing parts. DETAILED DESCRIPTION

[0024] like Figure 1 As shown, the marine drum turning tooling includes three gantry frames 1, each of which is mainly composed of a crossbeam 7 and two legs 8; a leg 8 is provided on the bottom surface of each end of the crossbeam 7. Each gantry frame 1 is welded into a whole. After the three gantry frames 1 are arranged side by side, two arc brackets 2 are arranged on the top surface; each arc bracket 2 is mainly composed of an upper flange plate 9, a lower flange plate 11 and a web plate 10; an arc opening matching the diameter of the drum is opened on the top of the web plate 10, and the upper flange plate 9 is welded on the arc opening. The lower flange plate 11 is installed on the crossbeam 7; the arc curvature of the upper flange plate 9 is consistent with the arc curvature of the drum 6. The arc bracket 2 with the arc-shaped upper flange plate 9 is installed on the gantry frame 1 assembled by the crossbeam 7 and the legs 8, providing a stable support for the drum and making it convenient to assemble the drum.

[0025] The web 10 is welded with a stiffening plate 12, the top edge of the stiffening plate 12 is welded and fixed to the upper flange plate 9, and the bottom edge of the stiffening plate 12 is welded and fixed to the lower flange plate 11. By welding the three sides of the stiffening plate 12 to the upper flange plate 9, the web 10, and the lower flange plate 11, the structural strength of the arc bracket 2 is increased, and the working stability of the tooling is improved.

[0026] like Figure 2 As shown, fixing holes are provided on the upper end surface of the cross beam 7 and the lower flange plate 11, and the cross beam 7 and the lower flange plate 11 are installed and fixed by fixing members 13. In this embodiment, the fixing members 13 are bolts, which are convenient to obtain and easy to assemble. The bolts pass through the fixing holes on the upper end surface of the cross beam 7 and the lower flange plate 11 to connect and fix the two, and the tooling assembly is simple.

[0027] like Figure 3 As shown, one end of the angle steel 3 is welded to the crossbeam 7 of the gantry frame 1, and the other end of the angle steel 3 is welded to the stiffening plate 12 of the arc bracket 2. The gantry frame 1 and the arc bracket 2 are welded into a whole by the angle steel 3, so that the tooling is more firm.

[0028] The upper end surface of the crossbeam 7 is welded to a connecting piece of the hinge 5, and the other connecting piece of the hinge 5 is welded to the long side of the lower flange plate 11. The crossbeam 7 and the lower flange plate 11 are rotatably connected through the hinge 5. After the assembly of the roller 6 and its roller 6 bracket is completed, the welding connection at both ends of the angle steel 3 is broken. The bolt connection between the crossbeam 7 and the lower flange plate 11 is loosened. The arc bracket 2 can be turned around the hinge 5 and lie on the gantry frame 1, and then the tooling is withdrawn to realize the recycling of the tooling.

[0029] like Figure 4 As shown, the turning process of the drum 6. Four lifting ears 4 are welded on both sides of the drum body 6, of which one lifting ear 4 is welded on the driving side and three lifting ears 4 are welded on the non-driving side. When turning over, first use the three lifting ears 4 on one side of the drum 6 to lift the whole drum 6. After it is suspended in the air, release the shackle on one of the lifting ears 4 to form a natural tilt angle. Then use the lifting ear 4 on the other side, fix the shackle, and slowly lift it, and finally make the whole drum body of the drum 6 reach a horizontal state. Place the drum body 6 on the turning tool to complete the whole turning process.

[0030] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments. Without departing from the principles, the embodiments of the present invention may be deformed or modified in any way.

Claims

1. Marine drum turning tool, characterized by: The invention comprises three gantry frames (1), each gantry frame (1) mainly comprising a crossbeam (7) and two legs (8); a leg (8) is arranged on the bottom surface of each end of the crossbeam (7); after the three gantry frames (1) are arranged side by side, two arc brackets (2) are arranged on the top surface; each arc bracket (2) mainly comprises an upper flange plate (9), a lower flange plate (11) and a web plate (10); an arc-shaped opening matching the diameter of a roller is provided on the top of the web plate (10), and an upper flange plate (9) is arranged on the arc-shaped opening; the lower flange plate (11) is mounted on the crossbeam (7); the arc curvature of the upper flange plate (9) is consistent with the arc curvature of the roller (6).

2. The marine drum turning tool according to claim 1, characterized in that: Fixing holes are provided on the upper end surface of the cross beam (7) and the lower flange plate (11), and the cross beam (7) and the lower flange plate (11) are installed and fixed by means of fixing members (13).

3. The marine drum turning tool according to claim 1, characterized in that: A connecting piece of the hinge (5) is arranged on the upper end surface of the cross beam (7), and another connecting piece of the hinge (5) is mounted on the lower flange plate (11). The cross beam (7) and the lower flange plate (11) are rotatably connected via the hinge (5).

4. The marine drum turning tool according to claim 2 or 3, characterized in that: An angle steel (3) is arranged between the gantry frame (1) and the arc bracket (2).

5. The marine drum turning tool according to claim 1, characterized in that: A stiffening plate (12) is arranged on the web (10); the top edge of the stiffening plate (12) is fixed to the upper flange plate (9), and the bottom edge is fixed to the lower flange plate (11).

Citation Information

Patent Citations

  • Multifunctional framework

    CN203319554U