Quenching mechanism for metal smelting rolled product processing

Abstract

The utility model discloses a quenching mechanism for metal smelting rolled product processing, which comprises a workbench, the workbench is provided with a quenching mechanism, the quenching mechanism comprises a shell, a mounting pipe, a sleeve, an adjusting pipe, a quenching gun, an air pipe and a fixing bolt, the shell is mounted on the workbench, the mounting pipe is mounted on the shell, the sleeve is mounted on the mounting pipe, and the adjusting pipe is mounted on the air pipe. The casing pipe is installed in the installation pipe, the adjusting pipe is installed in the casing pipe, the quenching gun is installed at the top end of the adjusting pipe, the air pipe is installed at the top end of the quenching gun, the fixing bolt is installed on the installation pipe, a feeding mechanism is arranged on the workbench, and the feeding mechanism comprises a feeding frame, a conveying roller, a support, a hydraulic cylinder, an ejector block and a sliding way. The technical problems that in the background technology, the accuracy and stability of manual operation of workers cannot be compared with those of automatic equipment, and the workers need to place the materials into a quenching mechanism, so that the materials are damaged, the machining quality is inconsistent, the heating effect is not uniform enough, and the efficiency is low are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of metal smelting and rolling product processing, and more specifically, it relates to a quenching mechanism for metal smelting and rolling product processing. Background Art

[0002] In the existing technology, most of the quenching guns in the current quenching mechanism require workers to operate them manually. This operation method not only increases the labor intensity of workers, but also poses certain safety hazards. Since the accuracy and stability of manual operation by workers cannot be compared with that of automated equipment, this also affects the stability of quenching quality to a certain extent.

[0003] The existing quenching mechanism for metal smelting and rolling products processing requires manual material transportation. This transportation method also has the problems of high labor intensity and low efficiency. Workers need to place the materials one by one into the quenching mechanism, which is not only time-consuming and labor-intensive, but also easily leads to material damage and inconsistent processing quality.

[0004] Existing quenching mechanisms do not heat materials uniformly and are inefficient. Because the heating range and intensity of the quenching gun are difficult to accurately control, some parts of the material may be overheated while other parts may be underheated. This uneven heating effect not only affects the final quality of the product, but also reduces production efficiency. Summary of the invention

[0005] In view of the problems existing in the prior art, the utility model provides a quenching mechanism for processing metal smelting rolled products to solve the technical problems mentioned in the background technology that the accuracy and stability of workers' manual operations cannot be compared with those of automated equipment, workers need to place materials into the quenching mechanism, resulting in damage to the materials and inconsistent processing quality, uneven heating effect, and low efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a quenching mechanism for metal smelting rolled products processing, comprising a workbench, a quenching mechanism is arranged on the workbench, the quenching mechanism comprises a shell, a mounting tube, a sleeve, an adjusting tube, a quenching gun, an air pipe and a fixing bolt, the shell is installed on the workbench, the mounting tube is installed on the shell, the sleeve is installed in the mounting tube, the adjusting tube is installed in the sleeve, the quenching gun is installed on the top of the adjusting tube, the air pipe is installed on the top of the quenching gun, the fixing bolt is installed on the mounting tube, and a feeding mechanism is arranged on the workbench, the feeding mechanism comprises a feeding rack, a feeding roller, a bracket, a hydraulic cylinder, a top block and a slide, the feeding rack is installed on the workbench, the feeding roller is installed on the feeding rack, the bracket is installed on the workbench, the hydraulic cylinder is installed on the bracket, the top block is installed on the telescopic end of the hydraulic cylinder, and the slide is installed on the workbench.

[0007] The utility model is further configured that one end of the shell is rotatably connected to the workbench, and a handle is provided on the shell, so that the angle can be flexibly adjusted to facilitate operation and maintenance.

[0008] The utility model is further configured that a material conveying pipe is provided on one side of the slideway, which is beneficial to the smooth conveyance of materials and improves production efficiency.

[0009] The utility model is further configured that the fixing bolts are provided with a plurality of groups of threads which are all installed on the outer wall of the installation tube, thereby improving the quenching quality.

[0010] The utility model is further configured that the feed rollers are provided with multiple groups and are all rotatably mounted on the loading rack, which is beneficial to the uniformity of the quenching process.

[0011] The utility model is further configured that a material collection bin is provided at one end of the workbench to facilitate collection of processed materials and improve work efficiency.

[0012] The utility model is further configured as follows: a material placing mechanism is arranged on the workbench, and the material placing mechanism includes a cylinder, a flange, a push rod and a material placing rod; the cylinder is installed on the workbench, and the flange is provided in multiple groups; both ends of the push rod are respectively connected to the telescopic end of the cylinder and a group of the flanges; a group of the flanges away from the cylinder is rotatably connected to the workbench; and the material placing rod is provided in multiple groups and is installed on multiple groups of the flanges, so that the heating effect of the material is more uniform.

[0013] The utility model is further configured that the flange and the material placing rod are configured to be made of alloy material, thereby improving the wear resistance and service life of the material placing mechanism and reducing the cost of maintenance and replacement.

[0014] Compared with the prior art, the utility model provides a quenching mechanism for metal smelting and rolling product processing, which has the following beneficial effects:

[0015] 1. In the utility model, a quenching mechanism is provided, and the shell of the quenching mechanism is installed on the workbench, which is convenient for operation and adjustment through rotation connection. A handle is provided on the shell to facilitate the operator to grab and move, and it is installed on the mounting tube through multiple sets of threaded fixing bolts, and the position of the sleeve and the quenching gun can be accurately adjusted to ensure uniform heating of the material during the quenching process. The quenching gun is installed on the top of the adjustment tube, which can be accurately aligned with the material placement mechanism to improve the heating efficiency and quenching quality.

[0016] 2. In the utility model, a feeding mechanism is provided, which delivers the material to the slideway through a conveying roller, and then pushes the top block through a hydraulic cylinder to realize automatic conveying of the material. A feeding pipe is provided on one side of the slideway to facilitate the conveying of the material from the feeding roller to the quenching mechanism.

[0017] 3. In the utility model, a material placing mechanism is provided, which includes multiple sets of flanges and push rods, which are pushed by a cylinder to achieve tumbling and uniform heating of the material. Through repeated operations, the material in the placing rod is tumbled, so that the heating effect of the material is more uniform. After the heating is completed, the flange is controlled by the cylinder to lift and lower the material in the placing rod, so that the material in the placing rod rolls out of the placing rod and falls into the receiving bin, which simplifies the operation process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of a quenching mechanism for processing metal smelting rolled products in the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the utility model when the shell is opened;

[0020] Figure 3 It is a structural schematic diagram of the quenching mechanism in the utility model;

[0021] Figure 4 It is a structural schematic diagram of the feeding mechanism in the utility model;

[0022] Figure 5 It is a structural schematic diagram of the material placement mechanism in the utility model.

[0023] In the figure: 1. workbench; 2. shell; 3. mounting pipe; 4. sleeve; 5. adjusting pipe; 6. quenching gun; 7. air pipe; 8. fixing bolt; 9. loading rack; 10. feeding roller; 11. bracket; 12. hydraulic cylinder; 13. top block; 14. slideway; 15. handle; 16. feeding pipe; 17. collecting bin; 18. cylinder; 19. flange; 20. push rod; 21. placing rod. DETAILED DESCRIPTION

[0024] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0025] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0026] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0027] See also Figure 1-5 A quenching mechanism for metal smelting rolled products processing includes a workbench 1, on which a quenching mechanism is arranged, the quenching mechanism includes a shell 2, a mounting tube 3, a sleeve 4, an adjusting tube 5, a quenching gun 6, an air pipe 7 and a fixing bolt 8, the shell 2 is installed on the workbench 1, the mounting tube 3 is installed on the shell 2, the sleeve 4 is installed in the mounting tube 3, the adjusting tube 5 is installed in the sleeve 4, the quenching gun 6 is installed on the top of the adjusting tube 5, the air pipe 7 is installed on the top of the quenching gun 6, and the fixing bolt 8 is installed on the mounting tube 3, and a feeding mechanism is arranged on the workbench 1, the feeding mechanism includes a feeding rack 9, a feeding roller 10, a bracket 11, a hydraulic cylinder 12, a top block 13 and a slide 14, the feeding rack 9 is installed on the workbench 1, the feeding roller 10 is installed on the feeding rack 9, the bracket 11 is installed on the workbench 1, the hydraulic cylinder 12 is installed on the bracket 11, the top block 13 is installed on the telescopic end of the hydraulic cylinder 12, and the slide 14 is installed on the workbench 1.

[0028] One end of the shell 2 is rotatably connected to the workbench 1, and a handle 15 is provided on the shell 2, so that the quenching mechanism can be flexibly adjusted in angle, which is convenient for operation and maintenance.

[0029] A material conveying pipe 16 is provided on one side of the slideway 14, which is conducive to the smooth conveyance of materials and improves production efficiency.

[0030] The fixing bolts 8 are provided with multiple groups of threads which are installed on the outer wall of the mounting tube 3, which can ensure the stability and accurate position of the sleeve 4 and the quenching gun 6 and improve the quenching quality.

[0031] There are multiple groups of feed rollers 10 and they are all rotatably mounted on the loading rack 9, so that the material can be evenly distributed on the slideway 14, which is beneficial to the uniformity of the quenching process.

[0032] A material collecting bin 17 is provided at one end of the workbench 1, which facilitates the collection of processed materials and improves work efficiency.

[0033] A material placing mechanism is provided on the workbench 1, and the material placing mechanism includes a cylinder 18, a flange 19, a push rod 20 and a material placing rod 21. The cylinder 18 is installed on the workbench 1, and multiple groups of flanges 19 are provided. Both ends of the push rod 20 are respectively connected to the telescopic end of the cylinder 18 and a group of flanges 19, and a group of flanges 19 away from the cylinder 18 are rotatably connected to the workbench 1. Multiple groups of material placing rods 21 are provided and installed on multiple groups of flanges 19. The cylinder 18 is controlled to push its telescopic end, and the push rod 20 is pushed by the telescopic end of the cylinder 18. The push rod 20 pushes the flange 19 to rise. Repeated operations make the material in the material placing rod 21 roll, so that the heating effect of the material is more uniform.

[0034] The flange 19 and the placing rod 21 are made of alloy material, which can improve the wear resistance and service life of the placing mechanism and reduce the cost of maintenance and replacement.

[0035] In this embodiment, the loading rack 9 is connected to the external conveying device, and the material is conveyed to the slide 14 by the conveying roller. Then, the hydraulic cylinder 12 is controlled to push out the top block 13 at its telescopic end, and the material that has rolled onto the slide 14 is pushed by the top block 13. During the pushing process, it is pushed into the material placement mechanism through the conveying pipe, and then the external air supply device is connected to the air pipe 7, and the moving adjustment pipe 5 drives the sleeve 4 to move in the mounting pipe 3. After aligning the quenching gun 6 with the material placement mechanism, the multiple sets of fixing bolts 8 are rotated to make them threadedly connected and move with the mounting pipe 3, and the bottom end of the fixing bolt 8 is abutted against the outer wall of the sleeve 4 and tightened to complete the fixing of the sleeve 4, and the quenching gun 6 is started to heat and quench the material in the material placement mechanism.

[0036] See also Figure 5 , as a quenching mechanism for metal smelting rolled products processing for a feeding mechanism, an implementation method is as follows: a feeding mechanism is arranged on a workbench 1, and the feeding mechanism includes a cylinder 18, a flange 19, a push rod 20 and a feeding rod 21, the cylinder 18 is installed on the workbench 1, and a plurality of flanges 19 are arranged, and the two ends of the push rod 20 are respectively connected to the telescopic end of the cylinder 18 and a group of flanges 19, and a group of flanges 19 away from the cylinder 18 are rotatably connected to the workbench 1, and a plurality of feeding rods 21 are arranged and installed on the plurality of flanges 19.

[0037] The flange 19 and the placing rod 21 are made of alloy material.

[0038] More specifically, during the heating process, the cylinder 18 is controlled to push its telescopic end, and the push rod 20 is pushed by the telescopic end of the cylinder 18. The push rod 20 pushes the flange 19 to rise. The operation is repeated to cause the material in the feeding rod 21 to roll, so that the heating effect of the material is more uniform. When the heating is completed, the telescopic end of the cylinder 18 is controlled to retract to the bottom end, so that the push rod 20 pulls the flange 19 down, and the feeding rod 21 is tilted, so that the material in the feeding rod 21 rolls out of the feeding rod 21 and falls into the receiving bin 17, and the next step can be performed.

[0039] In summary, when the overall equipment is in use or running: the loading rack 9 is connected to the external conveying device, the material is conveyed to the slide 14 through the conveying roller, and then the hydraulic cylinder 12 is controlled to push out the top block 13 at its telescopic end, and the material that has rolled onto the slide 14 is pushed through the top block 13. During the pushing process, it is pushed into the material placement mechanism through the conveying pipe, and then the external air supply device is connected to the air pipe 7, and the moving adjustment pipe 5 drives the sleeve 4 to move in the mounting pipe 3. After aligning the quenching gun 6 with the material placement mechanism, the multiple sets of fixing bolts 8 are rotated to make them threadedly connected and move with the mounting pipe 3, and the bottom end of the fixing bolt 8 is abutted against the outer wall of the sleeve 4 and tightened to complete the fixing of the sleeve 4, and the quenching gun 6 is started to heat and quench the material in the material placement mechanism.

[0040] During the heating process, the cylinder 18 is controlled to push its telescopic end, and the push rod 20 is pushed by the telescopic end of the cylinder 18, and the push rod 20 pushes the flange 19 to rise. The operation is repeated to make the material in the material placement rod 21 roll, so that the heating effect of the material is more uniform. When the heating is completed, the telescopic end of the cylinder 18 is controlled to retract to the bottom end, so that the push rod 20 pulls the flange 19 down, so that the material placement rod 21 is in an inclined state, so that the material in the material placement rod 21 rolls out of the material placement rod 21 and falls into the material receiving bin 17, and the next step can be carried out.

[0041] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A quenching mechanism for processing metal smelting rolled products, comprising a workbench (1), characterized in that: The workbench (1) is provided with a quenching mechanism, the quenching mechanism comprising an outer shell (2), a mounting tube (3), a sleeve (4), an adjusting tube (5), a quenching gun (6), an air pipe (7) and a fixing bolt (8), the outer shell (2) being mounted on the workbench (1), the mounting tube (3) being mounted on the outer shell (2), the sleeve (4) being mounted in the mounting tube (3), the adjusting tube (5) being mounted in the sleeve (4), the quenching gun (6) being mounted at the top end of the adjusting tube (5), the air pipe (7) being mounted at the top end of the quenching gun (6), and the fixing bolt (8) being mounted at the mounting tube (3). The pipe (3) is installed on the workbench (1), and a feeding mechanism is arranged on the workbench (1), the feeding mechanism comprising a feeding frame (9), a feeding roller (10), a bracket (11), a hydraulic cylinder (12), a top block (13) and a slideway (14), the feeding frame (9) is installed on the workbench (1), the feeding roller (10) is installed on the feeding frame (9), the bracket (11) is installed on the workbench (1), the hydraulic cylinder (12) is installed on the bracket (11), the top block (13) is installed on the telescopic end of the hydraulic cylinder (12), and the slideway (14) is installed on the workbench (1).

2. A quenching mechanism for metal smelting rolled products according to claim 1, characterized in that: One end of the shell (2) is rotatably connected to the workbench (1), and a handle (15) is provided on the shell (2).

3. A quenching mechanism for metal smelting rolled products according to claim 1, characterized in that: A material conveying pipe (16) is provided on one side of the slideway (14).

4. A quenching mechanism for metal smelting rolled products according to claim 1, characterized in that: The fixing bolts (8) are provided with a plurality of groups of threads which are installed on the outer wall of the mounting tube (3).

5. A quenching mechanism for metal smelting rolled products according to claim 1, characterized in that: The feed rollers (10) are provided in multiple groups and are all rotatably mounted on the feed rack (9).

6. A quenching mechanism for metal smelting rolled products according to claim 1, characterized in that: A material receiving bin (17) is provided at one end of the workbench (1).

7. A quenching mechanism for metal smelting rolled products according to claim 1, characterized in that: The workbench (1) is provided with a material placing mechanism, the material placing mechanism comprising a cylinder (18), a flange (19), a push rod (20) and a material placing rod (21); the cylinder (18) is mounted on the workbench (1); a plurality of flanges (19) are provided; two ends of the push rod (20) are respectively connected to the telescopic end of the cylinder (18) and a group of flanges (19); a group of flanges (19) away from the cylinder (18) is rotatably connected to the workbench (1); a plurality of material placing rods (21) are provided and are installed on the plurality of flanges (19).

8. A quenching mechanism for metal smelting rolled products according to claim 7, characterized in that: The flange (19) and the material placement rod (21) are made of alloy material.

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