Feeding and discharging transition device of vacuum furnace for heat treatment
By designing the feeding and unloading transition device for a vacuum furnace for heat treatment, using the combination of transmission wheel and jet nozzle, the problems of plate heat dissipation and dust removal in the vacuum furnace production line are solved, and an efficient feeding and unloading process is achieved.
Patent Information
- Application Number
- CN202421780096.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-25
AI Technical Summary
During the loading and unloading process of vacuum furnace production line, the heat-treated plate needs to be dissipated, and dust residues left on the surface of the plate before heat-treated are removed during loading.
A loading and unloading transition device for a vacuum furnace for heat treatment is designed, including two transition frames and several rows of transmission assemblies, each row of transmission assemblies containing a synchronous rotation of transmission wheels. The plate is driven horizontally by the rotation of the transmission wheel, and the spacing between the transmission wheels is used to better dissipate heat on the surface of the plate and shake off dust. At the same time, the remaining dust is taken away by the jet nozzle.
It realizes efficient heat dissipation and dust removal of the board during loading and unloading, and improves production efficiency and product quality.
Smart Images

Figure CN222846765U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat treatment, in particular to a loading and unloading transition device of a vacuum furnace for heat treatment. Background Art
[0002] Vacuum furnaces are used as one of the equipment for equipment renewal in the heat treatment industry. The important reason is that the surface of the parts processed by vacuum furnaces is bright, less oxidized, good in performance and high in precision. It is easy to achieve energy saving, consumption reduction and pollution reduction in the production and operation of vacuum furnaces. It is a clean production equipment that meets the requirements of today's environmental protection. There are very few gas molecules in a vacuum, and the free path of molecules becomes larger, so light rare metals, refractory metals, rare metals and other special alloy materials that cannot be obtained under normal pressure can be produced.
[0003] Compared with traditional metallurgy, vacuum metallurgy has the advantages of low energy consumption, high recovery rate, no pollution, good economic benefits, etc., so it is increasingly valued by people. However, the research on vacuum metallurgical process depends to a large extent on the development of vacuum smelting equipment. With the continuous development of vacuum metallurgical technology, vacuum smelting equipment needs to be continuously improved, the degree of automation needs to be improved, and vacuum smelting equipment needs to develop in the direction of intelligence and integration. Temperature is an important process parameter for metal smelting. In the process of metal smelting, the precise control of temperature often determines the quality of the product. With the development of electronics, computers and network technology, the automation control system has gone through the combined analog control system, centralized digital control system, distributed control system, and developed to the fieldbus control system and Ethernet system stage. The development of control system shows a direction of decentralization, networking and intelligence. Among them, the networking trend in production process automation, instrument monitoring and diagnosis is the most significant. Distributed control is the monitoring and control of remote equipment by local computers through network systems, including data acquisition, monitoring and maintenance of equipment. System distributed control is one of the key technologies for the safe and stable operation of large equipment, and it is also the basis for improving the working efficiency and reliability of electromechanical systems, and for predictive maintenance and predictive management.
[0004] However, at present, during the loading and unloading process of the vacuum furnace production line, it is necessary to dissipate the heat of the heat-treated plate. At the same time, during the loading process, it is necessary to shake off and remove the dust and debris left on the surface of the plate before the heat treatment. Therefore, there is a need to provide a loading and unloading transition device for a vacuum furnace for heat treatment. Utility Model Content
[0005] In view of this, the purpose of the utility model is to provide a loading and unloading transition device for a vacuum furnace for heat treatment, so as to solve the technical problems that during the loading and unloading process of the vacuum furnace production line, it is necessary to dissipate the heat of the heat-treated plate and at the same time, during the loading process, it is necessary to shake off and remove the dust and debris remaining on the surface of the plate before the heat treatment.
[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions:
[0007] A loading and unloading transition device for a vacuum furnace for heat treatment comprises a transition frame and a transmission wheel. There are two transition frames in total. A plurality of transmission components are rotatably connected between the two transition frames. Two adjacent transmission components are arranged in parallel between the two transition frames. Each transmission component comprises a plurality of synchronously rotating transmission wheels. A slag storage box is placed at the bottom end of the transition frame. The length of the slag storage box is the same as the length of the transmission wheel.
[0008] As a preferred technical solution of the utility model, an air receiving nozzle is symmetrically arranged on the top of each transition rack, and a plurality of air nozzles are symmetrically arranged on the inner walls of the two transition racks facing the transmission assembly, and the air receiving nozzles at the top of each transition rack are connected to the air nozzle.
[0009] As a preferred technical solution of the utility model, each of the air nozzles sprays air horizontally on the inner wall surface of the transition frame.
[0010] As a preferred technical solution of the utility model, clamping plates are arranged at the tops of both ends of the transition frame, and the clamping plates are horizontally fixed at the top of the transition frame.
[0011] As a preferred technical solution of the utility model, the top of the clamping plate is provided with an arc-shaped warped edge that bends upward, the bottom surface of the clamping plate is a smooth plane, and the bottom surface of the warped edge is a smooth arc-shaped surface.
[0012] As a preferred technical solution of the utility model, a supporting frame is fixed at the middle position of the top of the transition frame, an electric push rod is fixedly installed on the top of the supporting frame, a telescopic rod is extended downward from the electric push rod, a clamping block is fixed at the bottom end of the telescopic rod, and the clamping block is a square block.
[0013] As a preferred technical solution of the utility model, the surface of the pressing block is provided with a high temperature resistant coating.
[0014] As a preferred technical solution of the utility model, the several synchronously rotating transmission wheels are respectively installed on a synchronous shaft, the synchronous shaft is rotatably connected to the two transition frames, a sprocket is installed on the top of the synchronous shaft rotatably connected to one of the transition frames, and a transmission chain is installed between the sprockets on the several synchronous shafts to drive synchronous and unidirectional rotation.
[0015] As a preferred technical solution of the utility model, each of the transmission wheels is a disc structure, and the surface of each of the transmission wheels is provided with heat dissipation teeth at equal intervals around the circumference, and each of the heat dissipation teeth is a curved arc structure.
[0016] As a preferred technical solution of the utility model, the top end of each heat dissipation tooth is provided with an inclined surface, and the top end of each heat dissipation tooth forms a pointed tip through the inclined surface.
[0017] The beneficial effects of the utility model are:
[0018] The utility model arranges a plurality of rows of transmission components at equal intervals between two transition racks, and two adjacent rows of transmission components are arranged in parallel between the two transition racks. A plurality of synchronously rotating transmission wheels included in each row of transmission components rotate to push a plate placed above the transmission component between the two transition racks to move horizontally. During the movement, the spacing between the two transmission wheels allows the surface of the plate to dissipate heat better with the air. The spacing between the two transmission wheels allows the plate to shake off dust and debris on the surface of the plate during the movement. At the same time, a plurality of air jets are symmetrically arranged on the inner walls of the two transition racks facing the transmission components. Each air jet sprays horizontally on the inner wall surface of the transition rack. The airflow blows over the surface of the plate to take away the dust and debris on the surface of the plate, thereby accelerating the falling speed of the dust and debris.
[0019] The utility model has a plurality of transmission wheels respectively installed on synchronous shafts, and the synchronous shafts are rotatably connected to two transition frames. The surface of each transmission wheel is provided with heat dissipation teeth at equal intervals on the circumference, and each heat dissipation tooth is a curved arc structure, so that the plate can be pushed to move during the rotation of the transmission wheel. The heat dissipation teeth make the plate vibrate during the movement, so that dust and debris on the surface of the plate can be shaken off more quickly, so that the plate can be cleaned before heat treatment.
[0020] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and research, or can be taught from the practice of the present invention to some extent. The objectives and other advantages of the present invention can be achieved and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the appearance structure of the loading and unloading transition device of the vacuum furnace for heat treatment of the utility model;
[0022] Figure 2 It is a front cross-sectional structural schematic diagram of a loading and unloading transition device of a vacuum furnace for heat treatment of the utility model;
[0023] Figure 3 It is a left-side structural schematic diagram of the transmission wheel of the utility model;
[0024] Figure 4It is a schematic diagram of the partial structure of the transmission wheel of the utility model from a top view;
[0025] In the figure: transition frame 1, transmission wheel 2, synchronous shaft 201, transmission chain 202, sprocket 203, inclined surface 204, heat dissipation teeth 205, warping edge 3, pressing plate 4, electric push rod 5, supporting frame 6, telescopic rod 7, pressing block 8, air nozzle 9, air nozzle 10, high temperature resistant coating 11, slag storage box 12. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0029] In the above description of the utility model, it should be noted that the terms "one side", "the other side", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0030] In addition, the term "same" does not mean that the parts must be absolutely the same, but slight differences are allowed. The term "vertical" only means that the positional relationship between the parts is more vertical than "parallel", and does not mean that the structure must be completely vertical, but can be slightly tilted.
[0031] Embodiment 1
[0032] See also Figure 1-4, which is a technical solution provided by the utility model: a loading and unloading transition device for a vacuum furnace for heat treatment, including a transition frame 1 and a transmission wheel 2. There are two transition frames 1 in total, and a plurality of transmission components are rotatably connected in the middle of the two transition frames 1. The adjacent two transmission components are arranged in parallel in the middle of the two transition frames 1. Each transmission component includes a plurality of synchronously rotating transmission wheels 2. A slag storage box 12 is placed at the bottom end of the transition frame 1. The length of the slag storage box 12 is the same as that of the transmission wheel 2, which is convenient for storing dust and fragments dropped from the plate.
[0033] An air receiving nozzle 9 is symmetrically arranged at the top of each transition rack 1, and a plurality of air nozzles 10 are symmetrically arranged on the inner walls of the two transition racks 1 facing the transmission assembly. The air receiving nozzle 9 at the top of each transition rack 1 is connected to the air nozzle 10, and the air receiving nozzle 9 is conveniently connected to an external air source to provide an air source for the air nozzle 10.
[0034] Each air nozzle 10 sprays air horizontally on the inner wall surface of the transition frame 1. A plurality of air nozzles 10 are symmetrically arranged on the inner walls of the two transition frames 1 facing the transmission component. Each air nozzle 10 sprays air horizontally on the inner wall surface of the transition frame 1. The airflow blows over the surface of the plate, which can take away the dust and fragments on the surface of the plate, thereby accelerating the falling speed of the dust and fragments.
[0035] The tops of both ends of the transition frame 1 are provided with clamping plates 4, which are fixed horizontally at the top of the transition frame 1 to press the plate and prevent the plate from sliding off during shaking.
[0036] The top of the clamping plate 4 is provided with an arc-shaped upwardly curved edge 3, the bottom surface of the clamping plate 4 is a smooth plane, and the bottom surface of the curved edge 3 is a smooth arc-shaped surface, which plays a guiding role and is conducive to better entry of the plate into the top of the transmission component.
[0037] A support frame 6 is fixed at the middle of the top of the transition frame 1, and an electric push rod 5 is fixedly installed at the top of the support frame 6. The electric push rod 5 extends downward with a telescopic rod 7, and a clamping block 8 is fixed at the bottom of the telescopic rod 7. The clamping block 8 is a square block, and the clamping block 8 plays a blocking role, which is convenient for choosing whether to block the movement of the plate according to the requirements of loading and unloading. The surface of the clamping block 8 is provided with a high temperature resistant coating 11, which effectively improves the service life of the clamping block 8.
[0038] Example 2
[0039] See also Figure 1-4 , which is another technical solution provided by the utility model. This embodiment is similar to the above-mentioned embodiment 1, and the similarities are not described in this embodiment. The specific differences are:
[0040] A loading and unloading transition device for a vacuum furnace for heat treatment comprises a transition frame 1 and a transmission wheel 2. Two transition frames 1 are provided in total. A plurality of transmission components are rotatably connected between the two transition frames 1. Two adjacent transmission components are arranged in parallel between the two transition frames 1. Each transmission component comprises a plurality of synchronously rotating transmission wheels 2. A slag storage box 12 is placed at the bottom end of the transition frame 1. The length of the slag storage box 12 is the same as that of the transmission wheel 2, so as to facilitate the storage of dust and debris dropped from the plate.
[0041] An air receiving nozzle 9 is symmetrically arranged at the top of each transition rack 1, and a plurality of air nozzles 10 are symmetrically arranged on the inner walls of the two transition racks 1 facing the transmission assembly. The air receiving nozzle 9 at the top of each transition rack 1 is connected to the air nozzle 10, and the air receiving nozzle 9 is conveniently connected to an external air source to provide an air source for the air nozzle 10.
[0042] Several synchronously rotating transmission wheels 2 are respectively installed on the synchronous shaft 201, and the synchronous shaft 201 is rotatably connected to two transition frames 1. A sprocket 203 is installed on the top of the synchronous shaft 201 rotatably connected to one of the transition frames 1. A transmission chain 202 is installed between the sprockets 203 on the several synchronous shafts 201 to drive synchronous and unidirectional rotation. The transmission chain 202 is provided with a servo motor to drive the rotation.
[0043] Each transmission wheel 2 is a disc structure. The surface of each transmission wheel 2 is provided with heat dissipation teeth 205 at equal intervals around the circumference. Each heat dissipation tooth 205 is a curved arc structure.
[0044] The utility model arranges a plurality of rows of transmission components at equal intervals between two transition racks 1, and two adjacent rows of transmission components are arranged in parallel between the two transition racks 1. A plurality of synchronously rotating transmission wheels 2 included in each row of transmission components rotate to push a plate placed above the transmission component between the two transition racks 1 to move horizontally. During the movement, the spacing between the two transmission wheels 2 allows the surface of the plate to dissipate heat better with the air. The spacing between the two transmission wheels 2 allows the plate to shake off dust and debris on the surface of the plate during the movement. At the same time, a plurality of air nozzles 10 are symmetrically arranged on the inner walls of the two transition racks 1 facing the direction of the transmission components. Each air nozzle 10 sprays air horizontally on the inner wall surface of the transition rack 1. The airflow blows over the surface of the plate, which can take away the dust and debris on the surface of the plate, thereby accelerating the falling speed of the dust and debris.
[0045] The top of each heat dissipation tooth 205 is provided with an inclined surface 204 , and the top of each heat dissipation tooth 205 is formed into a pointed tip by the inclined surface 204 .
[0046] The utility model has a plurality of transmission wheels 2 respectively installed on a synchronous shaft 201, and the synchronous shaft 201 is rotatably connected to two transition frames 1. The surface of each transmission wheel 2 is provided with heat dissipation teeth 205 at equal intervals on the circumference, and each heat dissipation tooth 205 is a curved arc structure, so that the plate can be pushed to move during the rotation of the transmission wheel 2. The heat dissipation teeth 205 make the plate vibrate during the movement, so that the dust and debris on the surface of the plate can be shaken off more quickly, so that the plate can be cleaned before heat treatment.
[0047] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A material loading and unloading transition device for a vacuum furnace for heat treatment, comprising a transition frame (1) and a transmission wheel (2), characterized in that: There are two transition frames (1) in total, and a plurality of transmission components are rotatably connected between the two transition frames (1). Two adjacent transmission components are arranged in parallel between the two transition frames (1), and each transmission component comprises a plurality of synchronously rotating transmission wheels (2). A slag storage box (12) is placed at the bottom end of the transition frame (1).
2. The material loading and unloading transition device of a vacuum furnace for heat treatment according to claim 1, characterized in that: An air receiving nozzle (9) is symmetrically arranged at the top of each transition frame (1), and a plurality of air nozzles (10) are symmetrically arranged on the inner walls of the two transition frames (1) facing the transmission component, and the air receiving nozzle (9) at the top of each transition frame (1) is connected to the air nozzle (10).
3. The material loading and unloading transition device of a vacuum furnace for heat treatment according to claim 2, characterized in that: Each of the air jets (10) sprays air horizontally on the inner wall surface of the transition frame (1).
4. The loading and unloading transition device of a vacuum furnace for heat treatment according to claim 1, characterized in that: Pressing plates (4) are provided at the tops of both ends of the transition frame (1), and the pressing plates (4) are fixed horizontally at the top of the transition frame (1).
5. The material loading and unloading transition device of a vacuum furnace for heat treatment according to claim 4, characterized in that: The top end of the clamping plate (4) is provided with an arc-shaped upwardly curved edge (3); the bottom surface of the clamping plate (4) is a smooth plane; and the bottom surface of the curved edge (3) is a smooth arc-shaped surface.
6. The loading and unloading transition device of a vacuum furnace for heat treatment according to claim 1, characterized in that: A support frame (6) is fixed at the middle position of the top of the transition frame (1), an electric push rod (5) is fixedly installed at the top of the support frame (6), a telescopic rod (7) extends downward from the electric push rod (5), a clamping block (8) is fixed at the bottom end of the telescopic rod (7), and the clamping block (8) is a square block.
7. The material loading and unloading transition device of a vacuum furnace for heat treatment according to claim 6, characterized in that: The surface of the pressing block (8) is provided with a high temperature resistant coating (11).
8. The loading and unloading transition device of a vacuum furnace for heat treatment according to claim 1, characterized in that: The plurality of synchronously rotating transmission wheels (2) are respectively mounted on a synchronous shaft (201), the synchronous shaft (201) is rotatably connected to the two transition frames (1), a sprocket (203) is mounted on the top of the synchronous shaft (201) rotatably connected to one of the transition frames (1), and a transmission chain (202) is mounted between the sprockets (203) on the plurality of synchronous shafts (201) to drive the synchronous and unidirectional rotations.
9. The material loading and unloading transition device of a vacuum furnace for heat treatment according to claim 8, characterized in that: Each of the transmission wheels (2) is a disc structure, and the surface of each of the transmission wheels (2) is provided with heat dissipation teeth (205) at equal intervals on the circumference, and each of the heat dissipation teeth (205) is a curved arc structure.
10. The loading and unloading transition device of a vacuum furnace for heat treatment according to claim 9, characterized in that: The top end of each heat dissipation tooth (205) is provided with an inclined surface (204), and the top end of each heat dissipation tooth (205) forms a pointed tip through the inclined surface (204).