Supporting and fixing device for heat treatment of steel pipe
By designing a support fixing device for heat treatment of steel pipes, the problem of deformation of thin-walled pipes during heat treatment is solved, the accuracy and stability of heat treatment are improved, and the production efficiency and product quality are ensured.
Patent Information
- Application Number
- CN202420413215.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-03-04
AI Technical Summary
During the heat treatment of steel pipes, thin-walled pipes are prone to deform due to high temperature environment and their own gravity, resulting in excessive ellipticity and affecting the quality and performance of pipeline projects.
A support fixing device for heat treatment of steel pipes is designed, including a base plate and a support frame. The support frame is composed of a T-shaped support table and reinforcement ribs, has a rotation function, and is equipped with a pushing part and an adjustment part to ensure that the steel pipe maintains a stable position during the heat treatment process.
Through this support fixing device, the accuracy and stability of the heat treatment of steel pipes are improved, production efficiency and product quality are ensured, and rework caused by steel pipe deformation is reduced.
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Figure CN222846768U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel pipe heat treatment equipment, in particular to a supporting and fixing device for steel pipe heat treatment. Background Art
[0002] Heat treatment, as a metal heat processing technology, is mainly based on the process of heating, keeping warm and cooling metal materials in the solid state to achieve the expected organizational and performance goals. This process plays an important role in the field of metal material processing. With the continuous development and progress of society, heat treatment technology is also constantly being updated and improved.
[0003] In recent years, as pipeline design has become more mature, pipeline materials have become higher and higher, and the wall thickness has become thinner and thinner. Compared with thick-walled pipes, thin-walled pipes often have lower roundness. During power station piping, especially heat treatment, thin-walled pipes are further deformed under the action of high temperature environment and their own gravity, and the phenomenon of ovality exceeding tolerance has increased more and more. This situation has a great impact on the quality and performance of pipeline engineering.
[0004] During the assembly process, the pipe mouth cannot be welded due to the non-roundness and large misalignment, or the misalignment exceeds the standard after the welding is completed, and the non-destructive testing cannot pass the acceptance, resulting in an increase in rework. This not only wastes resources and time, but may also have a negative impact on the progress of the project. Utility Model Content
[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a support and fixing device for heat treatment of steel pipes, which has the advantages of stable structure, simple operation, safety and reliability, etc., and is helpful to improve the quality of heat treatment of steel pipes and meet market demand.
[0006] 4. The repairing kit for automotive dents, according to claim 1, wherein the two trackbacks are connected along the path of the truck, and the two trackbacks are connected along the path of the truck to the truck, wherein the two trackbacks are connected along the path of the truck to the truck.
[0007] A placing device is located on the bottom plate and arranged on one side of the supporting device, comprising a first limit plate and a limit plate mounting mechanism respectively mounted on both sides of the upper surface of the bottom plate, a detachable second limit plate is carried on the limit plate mounting component, a bearing plate mounting mechanism is provided on the upper surface of the bottom plate at a spacing position between the first limit plate and the second limit plate, a detachable bearing plate is installed in the bearing plate mounting mechanism, a plurality of steel pipe insertion holes are provided on the bearing plate, the pipe body of the steel pipe passes through the steel pipe insertion holes of the bearing plate, one end of the steel pipe is limited by the first limit plate, and the other end is limited by the second limit plate;
[0008] The inner support device is installed inside the steel pipe, and includes an upper arc plate, a lower arc plate, an upper main support plate, a lower main support plate, an adjusting jack and an adjusting support plate. The upper arc plate is connected to the upper main support plate and fixed to the upper end of the inner wall of the steel pipe. The lower arc plate is connected to the lower main support plate and fixed to the lower end of the inner wall of the steel pipe. The jack is located in the cavity between the upper main support plate and the lower main support plate. The adjusting support plate is respectively located on the left and right sides of the jack and is installed between the upper main support plate and the lower main support plate.
[0009] According to the embodiment of the utility model, a support and fixing device for heat treatment of steel pipes has at least the following beneficial effects: heat treatment of steel pipes is an important process, in which the role of the support and fixing device is particularly critical. The research and development of a support and fixing device for heat treatment of steel pipes aims to improve the accuracy and stability of heat treatment of steel pipes and ensure production efficiency and product quality.
[0010] This steel pipe heat treatment support fixture mainly consists of two parts: the base plate and the support frame. The base plate serves as the foundation of the support fixture and has a stable load-bearing capacity. On the top of the base plate, the support frame is symmetrically arranged to ensure that the steel pipe maintains a stable position during the heat treatment process.
[0011] The support frame consists of a T-shaped support platform and reinforcement ribs. The T-shaped support platform bears the weight of the steel pipe and ensures the stability of the steel pipe during the heat treatment process. The reinforcement ribs on both sides of the T-shaped support platform enhance the rigidity of the support frame, making it less likely to deform when bearing the weight of the steel pipe.
[0012] Two bearing seats are arranged on the top of the support frame. A first rotating shaft is arranged between the two bearing seats, so that the support frame has a rotating function. When the position needs to be adjusted during the heat treatment of the steel pipe, it can be achieved by rotating the first rotating shaft.
[0013] A support part is installed on the outside of the first rotating shaft. The support part is designed to increase the support strength and ensure that the steel pipe remains stable during the rotation process. The support part includes brackets symmetrically arranged on the outside of the first rotating shaft. A second rotating shaft is arranged between the two brackets, so that the support part has greater flexibility.
[0014] The outer side of the second rotating shaft is provided with a supporting wheel, which can reduce the friction between the steel pipe and the supporting part, so that the steel pipe can rotate more smoothly. In addition, a connecting plate is provided at one end extending from the first rotating shaft, and a pushing part is provided between the connecting plate and the top of the bottom plate.
[0015] The push part includes a push rod, and a rotating sleeve is provided at one end of the push rod. A third rotating shaft matching the rotating sleeve is provided inside the other end of the connecting plate, so that the push part can adjust the position of the steel pipe when necessary. In addition, an adjusting part for adjusting the height of the push rod is also provided at the top of the bottom plate to meet the support requirements of different steel pipes.
[0016] In short, the design of this steel pipe heat treatment support fixture fully considers the needs of the steel pipe heat treatment process and achieves a balance between stability, flexibility and adjustability. Its application not only improves the accuracy of steel pipe heat treatment, but also ensures production efficiency and product quality.
[0017] The support and fixing device for heat treatment of steel pipes is characterized in that the first limit plate and the limit plate installation mechanism are respectively arranged on both sides of the upper end surface of the bottom plate, so that the steel pipes can be effectively restricted during installation and removal, thereby ensuring the stability and safety of the steel pipes during construction.
[0018] The key part of the support and fixing device for heat treatment of steel pipes is the limit plate installation component, which is equipped with a removable second limit plate. This design allows the limit plate to be quickly disassembled and installed according to actual needs, greatly improving the construction efficiency. At the same time, a bearing plate installation mechanism is provided on the upper surface of the bottom plate at the interval between the first limit plate and the second limit plate.
[0019] A removable bearing plate is installed inside the bearing plate installation mechanism. This design further enhances the stability and load-bearing capacity of the steel pipe. On the bearing plate, there are several steel pipe insertion holes, so that different types of steel pipes can be accommodated. The steel pipe body can pass through the steel pipe insertion holes of the bearing plate, so that the steel pipe can be well fixed during installation and removal.
[0020] In addition, one end of the steel pipe is limited by the first limit plate, and the other end is limited by the second limit plate. This double limit design allows the steel pipe to always remain within the specified range during the construction process, effectively avoiding safety hazards caused by the displacement of the steel pipe.
[0021] The support and fixing device for heat treatment of steel pipes also includes an internal support device, which is a support device applied to the inside of the steel pipe. Its main components include an upper arc plate, a lower arc plate, an upper main support plate, a lower main support plate, an adjustment jack and an adjustment support plate. These components work together to ensure the stability and safety of the steel pipe.
[0022] First, the upper arc plate is connected to the upper main support plate, and the two are fixed to the upper end of the inner wall of the steel pipe. This structural design is intended to support the upper part of the steel pipe to ensure that it will not deform or collapse during use. The connection method between the upper arc plate and the upper main support plate enables the steel pipe to form a stable support structure at the top, providing a foundation for subsequent construction or use.
[0023] Secondly, the lower arc plate is connected to the lower main support plate and fixed to the lower end of the inner wall of the steel pipe. This design is also to ensure the stability of the steel pipe and prevent it from sagging or collapsing during use. Through the connection between the lower arc plate and the lower main support plate, the steel pipe also forms a stable support structure at the bottom, which cooperates with the upper structure to keep the steel pipe as a whole stable.
[0024] In addition, the jack is located in the cavity between the upper main support plate and the lower main support plate. This design enables the jack to adjust the steel pipe when necessary to meet the needs of different usage scenarios. The working principle of the jack is to move the steel pipe up and down through hydraulic transmission to achieve the purpose of adjustment.
[0025] Finally, the adjustable support plates are located on the left and right sides of the jack and are installed between the upper main support plate and the lower main support plate. This design is intended to increase the support area of the steel pipe and improve its stability. The adjustable support plates can be adjusted as needed to adapt to different working conditions.
[0026] In short, the internal support device provides stable and reliable support for the steel pipe through the synergistic effect of various components. From the connection of the upper arc plate, lower arc plate, upper main support plate, and lower main support plate, to the setting of the jack and the adjustment support plate, every detail reflects the designer's ingenuity and attention to safety. In practical applications, the internal support device plays a vital role in ensuring the stable operation of the steel pipe under various working conditions.
[0027] In summary, the supporting and fixing device for heat treatment of steel pipes provided by the present invention has the advantages of stable structure, simple operation, safety and reliability, etc., which helps to improve the quality of heat treatment of steel pipes and meet market demand.
[0028] According to some embodiments of the utility model, the adjusting part includes a vertical frame fixed on the top of the base plate, a screw rod is passed through the vertical frame and the base plate, a lifting part cooperating with the screw rod is installed on the inner side of the vertical frame, a connecting block is provided on one side of the lifting part, and a hinged part connected to the connecting block is provided at one end of the push rod.
[0029] According to some embodiments of the utility model, the limit plate mounting mechanism includes a slide rail, a screw and a nut; the slide rail is installed on the end of the upper end surface of the base plate away from the first limit plate, the lower end surface of the second limit plate has a slide groove that cooperates with the slide rail, and the lower end surface of the second limit plate also has at least two screws, and a long hole is opened on the base plate corresponding to the position of the screw, and the screw passes through the long hole and is locked by a nut.
[0030] According to some embodiments of the utility model, the width of the elongated hole matches the outer diameter of the screw, and the screw is distributed on both sides of the slide groove.
[0031] According to some embodiments of the utility model, the supporting plate mounting mechanism is composed of a first clamping plate and a second clamping plate, the distance between the first clamping plate and the second clamping plate matches the thickness of the supporting plate, both ends of the first clamping plate and the second clamping plate are provided with a first threaded hole, and the lower end of the supporting plate is provided with a second threaded hole corresponding to the position of the first threaded hole of the first clamping plate and the second clamping plate, and a bolt is passed through the first threaded hole and the second threaded hole and then fixed by a locking nut.
[0032] According to some embodiments of the utility model, there are four groups of the adjusting support plates, two groups of the adjusting support plates are respectively arranged on the left and right sides of the jack, and the two groups of the adjusting support plates are placed side by side.
[0033] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0035] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;
[0036] Figure 2 This is a schematic diagram of the structure of the placement device of an embodiment of the utility model;
[0037] Figure 3 It is a schematic structural diagram of the inner support device of an embodiment of the utility model.
[0038] 100, supporting device; 101, bottom plate; 102, supporting frame; 103, bearing seat; 104, first rotating shaft; 105, bracket; 106, supporting wheel; 107, second rotating shaft; 108, connecting plate; 109, rotating sleeve; 110, screw rod; 111, third rotating shaft; 112, push rod; 113, stand; 114, hinged part; 115, lifting part; 116, connecting block;
[0039] 200, placement device; 201, long hole; 220, first limit plate; 230, bearing plate mounting mechanism; 231, first clamping plate; 232, second clamping plate; 233, first threaded hole; 234, bolt; 235, locking nut; 240, bearing plate; 241, steel pipe jack; 242, second threaded hole; 250, second limit plate; 260, limit plate mounting mechanism; 261, slide rail; 262, screw; 263, limit nut; 270, walking wheel;
[0040] 300, inner support device; 310, upper arc plate; 320, lower arc plate; 330, upper main support plate; 340, lower main support plate; 350, adjustment jack; 360, adjustment support plate; 370, steel pipe. DETAILED DESCRIPTION
[0041] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0042] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0043] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0044] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0045] Reference Figure 1-3 According to the first embodiment of the utility model, a support and fixing device for heat treatment of steel pipes is used for supporting and fixing steel pipes, comprising: a support device 100, comprising a bottom plate 101, a support frame 102 is symmetrically arranged on the top of the bottom plate 101, the support frame 102 is composed of a T-shaped support platform and reinforcing ribs arranged on both sides of the T-shaped support platform, two bearing seats 103 are arranged on the top of the support frame 102, a first rotating shaft 104 is arranged between the two bearing seats 103, a support portion is installed on the outer side of the first rotating shaft 104, and the support portion includes a support portion on the outer side of the first rotating shaft 104 The brackets 105 are symmetrically arranged, and a second rotating shaft 107 is arranged between the two brackets 105. A supporting wheel 106 is sleeved on the outer side of the second rotating shaft 107. A connecting plate 108 is arranged at one end extending from the first rotating shaft 104. A pushing part is arranged between the connecting plate 108 and the top of the bottom plate 101. The pushing part includes a push rod 112. A rotating sleeve 109 is arranged at one end of the push rod 112. A third rotating shaft 111 matching with the rotating sleeve 109 is arranged on the inner side of the other end of the connecting plate 108. An adjusting part for adjusting the height of the push rod 112 is arranged at the top of the bottom plate 101.
[0046] The placing device 200 is arranged on one side of the supporting device 100, and includes a first limiting plate 220 and a limiting plate mounting mechanism 260 respectively mounted on both sides of the upper end surface of the bottom plate 101. The upper end surface of the bottom plate 101 is provided with a bearing plate mounting mechanism 230 at a spacing position between the first limiting plate 220 and the second limiting plate 250. A detachable bearing plate 240 is mounted in the bearing plate mounting mechanism 230. The bearing plate 240 is provided with a plurality of steel pipe insertion holes 241. The pipe body of the steel pipe 370 passes through the steel pipe insertion holes 241 of the bearing plate 240. One end of the steel pipe 370 is limited by the first limiting plate 220, and the other end is limited by the second limiting plate 250.
[0047] The inner support device 300 is installed inside the steel pipe 370, and includes an upper arc plate 310, a lower arc plate 320, an upper main support plate 330, a lower main support plate 340, an adjusting jack 350 and an adjusting support plate 360. The upper arc plate 310 is connected to the upper main support plate 330 and fixed to the upper end of the inner wall of the steel pipe. The lower arc plate 320 is connected to the lower main support plate 340 and fixed to the lower end of the inner wall of the steel pipe. The jack is located in the cavity between the upper main support plate 330 and the lower main support plate 340. The adjusting support plate 360 is respectively located on the left and right sides of the jack and is installed between the upper main support plate 330 and the lower main support plate 340.
[0048] According to the embodiment of the utility model, a support and fixing device for heat treatment of steel pipes has at least the following beneficial effects: heat treatment of steel pipes is an important process, in which the role of the support and fixing device is particularly critical. The research and development of a support and fixing device for heat treatment of steel pipes aims to improve the accuracy and stability of heat treatment of steel pipes and ensure production efficiency and product quality.
[0049] This steel pipe heat treatment support and fixing device mainly includes two parts: a bottom plate 101 and a support frame 102. The bottom plate 101 serves as the foundation of the support and fixing device and has a stable load-bearing capacity. On the top of the bottom plate 101, a support frame 102 is symmetrically arranged to ensure that the steel pipe maintains a stable position during the heat treatment process.
[0050] The support frame 102 is composed of a T-shaped support platform and reinforcement ribs. The T-shaped support platform bears the weight of the steel pipe and ensures the stability of the steel pipe during the heat treatment process. The reinforcement ribs arranged on both sides of the T-shaped support platform enhance the rigidity of the support frame 102, making it less likely to deform when bearing the weight of the steel pipe.
[0051] Two bearing seats 103 are provided on the top of the support frame 102. A first rotating shaft 104 is provided between the two bearing seats 103, so that the support frame 102 has a rotating function. When the position needs to be adjusted during the heat treatment of the steel pipe, it can be achieved by rotating the first rotating shaft 104.
[0052] A support part is installed on the outside of the first rotating shaft 104. The support part is designed to increase the support strength and ensure that the steel pipe remains stable during the rotation process. The support part includes brackets 105 symmetrically arranged on the outside of the first rotating shaft 104. A second rotating shaft 107 is arranged between the two brackets 105, so that the support part has greater flexibility.
[0053] The outer side of the second rotating shaft 107 is provided with a supporting wheel 106, which can reduce the friction between the steel pipe and the supporting part, so that the steel pipe can rotate more smoothly. In addition, a connecting plate 108 is provided at one end extending from the first rotating shaft 104, and a pushing part is provided between the connecting plate 108 and the top of the bottom plate 101.
[0054] The push part includes a push rod 112, and a rotating sleeve 109 is provided at one end of the push rod 112. A third rotating shaft 111 that matches the rotating sleeve 109 is provided inside the other end of the connecting plate 108, so that the push part can adjust the position of the steel pipe when necessary. In addition, an adjustment part that can adjust the height of the push rod 112 is also provided at the top of the bottom plate 101 to meet the support requirements of different steel pipes.
[0055] In short, the design of this steel pipe heat treatment support fixture fully considers the needs of the steel pipe heat treatment process and achieves a balance between stability, flexibility and adjustability. Its application not only improves the accuracy of steel pipe heat treatment, but also ensures production efficiency and product quality.
[0056] The feature of the steel pipe heat treatment support and fixing device is that the first limit plate 220 and the limit plate installation mechanism 260 are respectively arranged on both sides of the upper end surface of the bottom plate 101. The steel pipe can be effectively restricted during installation and removal to ensure the stability and safety of the steel pipe during construction.
[0057] The key part of the support and fixing device for heat treatment of steel pipes is the limit plate installation component, which is equipped with a detachable second limit plate 250. This design allows the limit plate to be quickly disassembled and installed according to actual needs, greatly improving the construction efficiency. At the same time, the upper end surface of the bottom plate 101 is provided with a bearing plate installation mechanism 230 at the interval between the first limit plate 220 and the second limit plate 250.
[0058] A detachable bearing plate 240 is installed inside the bearing plate installation mechanism 230. This design further enhances the stability and bearing capacity of the steel pipe. A plurality of steel pipe insertion holes 241 are provided on the bearing plate 240, so that different types of steel pipes can be accommodated. The pipe body of the steel pipe can pass through the steel pipe insertion holes 241 of the bearing plate 240, so that the steel pipe can be well fixed during the installation and removal process.
[0059] In addition, one end of the steel pipe is limited by the first limit plate 220, and the other end is limited by the second limit plate 250. This double limit design allows the steel pipe to always remain within the specified range during the construction process, effectively avoiding safety hazards caused by displacement of the steel pipe.
[0060] The support and fixing device for heat treatment of steel pipe also includes an internal support device
[0061] 300, the inner support device 300 is a support device applied to the inside of the steel pipe, and its main components include an upper arc plate 310, a lower arc plate 320, an upper main support plate 330, a lower main support plate 340, an adjustment jack 350 and an adjustment support plate 360. These components cooperate with each other to jointly ensure the stability and safety of the steel pipe.
[0062] First, the upper arc plate 310 is connected to the upper main support plate 330, and the two are fixed to the upper end of the inner wall of the steel pipe 370. This structural design is intended to support the upper part of the steel pipe 370 to ensure that it will not deform or collapse during use. The connection method between the upper arc plate 310 and the upper main support plate 330 enables the steel pipe 370 to form a stable support structure at the upper part, providing a basis for subsequent construction or use.
[0063] Secondly, the lower arc plate 320 is connected to the lower main support plate 340 and fixed to the lower end of the inner wall of the steel pipe 370. This design is also to ensure the stability of the steel pipe 370 and prevent it from sagging or collapsing during use. Through the connection between the lower arc plate 320 and the lower main support plate 340, the steel pipe 370 also forms a stable support structure at the bottom, which cooperates with the upper structure to keep the steel pipe 370 stable as a whole.
[0064] In addition, the jack is located in the cavity between the upper main support plate 330 and the lower main support plate 340. This design enables the jack to adjust the steel pipe 370 when necessary to meet the needs of different usage scenarios. The working principle of the jack is to achieve the up and down movement of the steel pipe 370 through hydraulic transmission, thereby achieving the purpose of adjustment.
[0065] Finally, the adjustment support plates 360 are respectively located on the left and right sides of the jack and are installed between the upper main support plate 330 and the lower main support plate 340. This design is intended to increase the support area of the steel pipe 370 and improve its stability. The adjustment support plates 360 can be adjusted as needed to adapt to different working conditions.
[0066] In short, the inner support device 300 provides stable and reliable support for the steel pipe 370 through the synergistic effect of various components. From the connection of the upper arc plate 310, the lower arc plate 320, the upper main support plate 330, and the lower main support plate 340, to the setting of the jack and the adjustment support plate 360, every detail reflects the designer's ingenuity and attention to safety. In practical applications, the inner support device 300 plays a vital role in ensuring the stable operation of the steel pipe under various working conditions.
[0067] In summary, the supporting and fixing device for heat treatment of steel pipes provided by the present invention has the advantages of stable structure, simple operation, safety and reliability, etc., which helps to improve the quality of heat treatment of steel pipes and meet market demand.
[0068] Further, according to some embodiments of the present invention, the adjustment part includes a stand 113 fixed on the top of the base plate 101, a screw rod 110 is passed through the stand 113 and the base plate 101, a lifting part 115 cooperating with the screw rod 110 is installed on the inner side of the stand 113, a connecting block 116 is provided on one side of the lifting part 115, and a hinge part 114 connected to the connecting block 116 is provided at one end of the push rod 112.
[0069] Before further describing the implementation methods of the present invention, let us first understand the basic structure and working principle of the present invention.
[0070] The base plate 101 serves as the supporting foundation of the entire device and is stable and reliable; the adjustment part is responsible for adjusting the height of the device to meet the needs of different usage scenarios; the lifting part 115 is the core component of the adjustment part and is responsible for achieving height adjustment; the push rod 112 plays a role of connection and transmission, making the device smoother when adjusting the height.
[0071] The following embodiment will introduce the structure and working principle of the adjustment part in detail. The adjustment part is mainly composed of a stand 113, a screw rod 110 and a lifting part 115. The stand 113 is fixed to the top of the bottom plate 101, and the screw rod 110 passes through the bottom plate 101. The function of the screw rod 110 is to connect the bottom plate 101 and the stand 113 so that the bottom plate 101 can be freely raised and lowered on the stand 113. The lifting part 115 is located on the inner side of the stand 113, and is used in conjunction with the screw rod 110. The lifting and lowering of the lifting part 115 is achieved by rotating the screw rod 110.
[0072] On the other side of the lifting part 115, there is a connecting block 116, which is a key component connected to the push rod 112. One end of the push rod 112 is provided with a hinge part 114 connected to the connecting block 116, and the push rod 112 can be firmly connected to the connecting block 116 through the hinge part 114. When the height of the device needs to be adjusted, the user only needs to operate the push rod 112, and the push rod 112 will drive the connecting block 116 and the lifting part 115 to move up and down, thereby achieving the adjustment of the height of the device.
[0073] In addition, the utility model also adopts a special design to make the lifting process more stable and reliable. During the lifting process, the cooperation between the lifting part 115 and the screw rod 110 is very important. Through precise calculation and design, the lifting speed of the lifting part 115 is matched with the rotation speed of the screw rod 110, thereby avoiding the jitter and noise caused by the speed difference. This design makes the device more stable during the lifting process and provides a better user experience.
[0074] Further, according to some embodiments of the utility model, the limit plate mounting mechanism 260 includes a slide rail 261, a screw rod 262 and a limit nut 263; the slide rail 261 is installed on the end of the upper end surface of the base plate 101 away from the first limit plate 220, the lower end surface of the second limit plate 250 has a slide groove that cooperates with the slide rail 261, and the lower end surface of the second limit plate 250 also has at least two screw rods 262, and a long hole 201 is opened on the base plate 101 corresponding to the position of the screw rod 262, and the screw rod 262 passes through the long hole 201 and is locked by the limit nut 263.
[0075] In this article, a limit plate installation mechanism 260 will be introduced in detail. This mechanism is mainly composed of a slide rail 261, a screw rod 262 and a limit nut 263, which work together to achieve an efficient and stable limit control.
[0076] First, the slide rail 261 is installed at one end of the upper end surface of the bottom plate 101 away from the first limit plate 220. The purpose of this design is to ensure the stability and reliability of the slide rail 261 on the bottom plate 101. The existence of the slide rail 261 provides a linear motion path for the limit plate, making the limit control more precise.
[0077] Next, the lower end surface of the second limit plate 250 is provided with a slide groove that cooperates with the slide rail 261, which is to ensure the smoothness of the limit plate during movement. At the same time, the lower end surface of the second limit plate 250 also has at least two screws 262, which pass through the corresponding positions on the bottom plate 101 and are locked by the limit nut 263. This design not only ensures the stability of the limit plate, but also makes the limit control more precise.
[0078] Now let's look at the design of the bottom plate 101. A long hole 201 is opened on the bottom plate 101 at the position corresponding to the screw rod 262, so that the screw rod 262 can smoothly pass through the bottom plate 101. This design not only improves the convenience of installation, but also provides enough space for the movement of the limit plate.
[0079] In summary, the limit plate installation mechanism 260 realizes accurate and stable limit control through the ingenious design of the slide rail 261, the screw rod 262 and the limit nut 263. Its appearance provides a strong guarantee for the operation of various equipments and greatly improves the service life and operation efficiency of the equipments.
[0080] Further, according to some embodiments of the present invention, the width of the elongated hole 201 matches the outer diameter of the screw rod 262 , and the screw rod 262 is distributed on both sides of the slide groove.
[0081] When further describing the implementation of the present invention, the key feature that the width of the elongated hole 201 matches the outer diameter of the screw 262 is taken as an example. The core of this design concept is to ensure a tight connection between the elongated hole 201 and the screw 262, thereby improving the stability and service life of the overall structure.
[0082] Specifically, the screw rods 262 are evenly distributed on both sides of the slide slot, which is not only conducive to achieving accurate matching between the long hole 201 and the screw rods 262, but also can improve the support strength of the screw rods 262 to a certain extent, making the entire structure more stable.
[0083] On this basis, a series of optimizations are also made to the utility model. First, detailed calculations and simulations are made for the matching relationship between the width of the long hole 201 and the outer diameter of the screw 262 to ensure the best match between the two.
[0084] Secondly, in order to reduce the wear of the screw rod 262 in the chute, the present embodiment adopts a special lubricant and anti-wear measures, so that the service life of the screw rod 262 can be extended while ensuring the structural stability.
[0085] Finally, the present embodiment also considers the reliability of the connection between the long hole 201 and the screw rod 262. In the design process, the present embodiment fully considers various stress conditions in practical applications and adopts corresponding reinforcement measures. In this way, even under extreme conditions, the present invention can maintain good performance.
[0086] Further, according to some embodiments of the utility model, the supporting plate mounting mechanism 230 is composed of a first clamping plate 231 and a second clamping plate 232, the distance between the first clamping plate 231 and the second clamping plate 232 matches the thickness of the supporting plate 240, and first threaded holes 233 are provided at both ends of the first clamping plate 231 and the second clamping plate 232. The lower end of the supporting plate 240 is provided with a second threaded hole 242 corresponding to the position of the first threaded hole 233 of the first clamping plate 231 and the second clamping plate 232, and a bolt 234 is passed through the first threaded hole 233 and the second threaded hole 242 and then fixed by a locking nut 235.
[0087] When further describing the implementation of the present utility model, the present embodiment will take the load-bearing plate mounting mechanism 230 as an example for detailed description. The core components of the load-bearing plate mounting mechanism 230 are the first clamping plate 231 and the second clamping plate 232. The distance between the two and the thickness of the load-bearing plate 240 are carefully designed to ensure the matching degree between them. Such a design enables the load-bearing plate 240 to be stably mounted on the device, avoiding problems such as shaking or loosening caused by thickness mismatch.
[0088] Both ends of the first clamping plate 231 and the second clamping plate 232 are provided with first threaded holes 233, which is to facilitate fixing the bearing plate 240 in the subsequent installation process. At the same time, the lower end of the bearing plate 240 is also designed with a second threaded hole 242 corresponding to the position of the first threaded hole 233 of the first clamping plate 231 and the second clamping plate 232. Such a design allows the bolt 234 to smoothly pass through the first threaded hole 233 and then connect with the second threaded hole 242, so that the bearing plate 240 is firmly fixed on the device through the locking nut 235.
[0089] The advantages of the load-bearing plate installation mechanism 230 are that it can not only ensure the stability of the load-bearing plate 240, but also the installation process is simple and fast, greatly improving the work efficiency. Moreover, since all parts are connected by threads, it is also very convenient to disassemble and replace the load-bearing plate 240. In addition, this design can also effectively protect the load-bearing plate 240 from damage during transportation and installation.
[0090] In summary, the load-bearing plate installation mechanism 230 of the present invention achieves a fast, stable and safe installation effect through the carefully designed first clamping plate 231 and the second clamping plate 232, and the design matching the thickness of the load-bearing plate 240. This design not only improves the work efficiency, but also effectively protects the load-bearing plate 240, making it less likely to be damaged during transportation and installation.
[0091] Further, according to some embodiments of the present invention, there are four groups of the adjustment support plates 360, two groups of the adjustment support plates 360 are respectively arranged on the left and right sides of the jack, and the two groups of the adjustment support plates 360 are placed side by side.
[0092] When further describing the implementation of the utility model, this embodiment is described by taking four groups of adjustment support plates 360 as an example. In the four groups of adjustment support plates 360, each group has two jacks, which are respectively located on the left and right sides thereof. Such a design enables the jacks to be evenly distributed on the adjustment support plates 360, thereby achieving a better support effect.
[0093] The four sets of adjustable support plates 360 are placed side by side to form a stable support system. In practical applications, this layout can improve work efficiency and reduce risks during construction. By reasonably adjusting the positions of the four sets of adjustable support plates 360, it is possible to adapt to different project requirements and ensure smooth construction.
[0094] In addition, in the design of adjusting the support plate 360, this embodiment adopts a humanized structure. During operation, the staff can easily adjust it to meet the needs of various construction scenarios. This design not only improves work efficiency, but also ensures construction safety and reduces the technical requirements for staff.
[0095] In summary, the layout of the adjustable support plates 360 provided by the utility model enables the jack to play a greater role in the construction process. By reasonably arranging four sets of adjustable support plates 360 and placing them side by side, the implementation can achieve efficient support for the project.
[0096] In practical applications, the number and layout of the adjustable support plates 360 can be adjusted according to specific circumstances. For example, the number of adjustable support plates 360 can be increased to improve support stability; the number of adjustable support plates 360 can be appropriately reduced to save space. In addition, the position of the jack can be adjusted according to engineering requirements to achieve the best support effect.
[0097] In summary, the 360-degree adjustable support plate design provided by the utility model is flexible, efficient and safe, and is suitable for various construction scenarios. Whether it is residential, commercial buildings or large-scale infrastructure projects, they can all benefit from it. The implementation believes that this innovative design will have a positive impact on my country's construction industry and promote the sustainable development of the industry.
[0098] The present embodiment is described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiment. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the present purpose.
Claims
1. A support and fixing device for heat treatment of steel pipes, used for supporting and fixing steel pipes, characterized in that: include: The support device (100) comprises a bottom plate (101), a support frame (102) is symmetrically arranged at the top of the bottom plate (101), the support frame (102) is composed of a T-shaped support platform and reinforcing ribs arranged on both sides of the T-shaped support platform, two bearing seats (103) are arranged on the top of the support frame (102), a first rotating shaft (104) is arranged between the two bearing seats (103), a support portion is installed on the outer side of the first rotating shaft (104), the support portion comprises a bracket (105) symmetrically arranged on the outer side of the first rotating shaft (104), and a support portion is arranged between the two brackets (105). A second rotating shaft (107), the outer side of which is sleeved with a supporting wheel (106), one end of which is extended from the first rotating shaft (104) and is provided with a connecting plate (108), a pushing portion is provided between the connecting plate (108) and the top of the bottom plate (101), the pushing portion comprises a push rod (112), one end of which is provided with a rotating sleeve (109), the other end of which is provided with a third rotating shaft (111) matched with the rotating sleeve (109), and the top of the bottom plate (101) is provided with an adjusting portion capable of adjusting the height of the push rod (112); The placing device (200) is located on the bottom plate (101) and is arranged on one side of the supporting device (100), comprising a first limiting plate (220) and a limiting plate mounting mechanism (260) respectively mounted on both sides of the upper end surface of the bottom plate (101), wherein a detachable second limiting plate (250) is mounted on the limiting plate mounting member, and the upper end surface of the bottom plate (101) is spaced between the first limiting plate (220) and the second limiting plate (250). A bearing plate installation mechanism (230) is provided at a separate position, a detachable bearing plate (240) is installed in the bearing plate installation mechanism (230), a plurality of steel pipe insertion holes (241) are provided on the bearing plate (240), a tube body of the steel pipe (370) passes through the steel pipe insertion holes (241) of the bearing plate (240), one end of the steel pipe (370) is limited by the first limiting plate (220), and the other end is limited by the second limiting plate (250); The inner support device (300) is installed inside the steel pipe (370), and comprises an upper arc plate (310), a lower arc plate (320), an upper main support plate (330), a lower main support plate (340), an adjustment jack (350) and an adjustment support plate (360). The upper arc plate (310) is connected to the upper main support plate (330) and fixed to the upper end of the inner wall of the steel pipe. The lower arc plate (320) is connected to the lower main support plate (340) and fixed to the lower end of the inner wall of the steel pipe. The jack is located in the cavity between the upper main support plate (330) and the lower main support plate (340). The adjustment support plate (360) is respectively located on the left and right sides of the jack and installed between the upper main support plate (330) and the lower main support plate (340).
2. A support and fixing device for heat treatment of a steel pipe according to claim 1, characterized in that: The adjusting part comprises a stand (113) fixed on the top of the base plate (101), a screw rod (110) is provided between the stand (113) and the base plate (101), a lifting part (115) cooperating with the screw rod (110) is provided on the inner side of the stand (113), a connecting block (116) is provided on one side of the lifting part (115), and a hinge part (114) connected to the connecting block (116) is provided on one end of the push rod (112).
3. The supporting and fixing device for heat treatment of a steel pipe according to claim 1, characterized in that: The limit plate installation mechanism (260) includes a slide rail (261), a screw rod (262) and a limit nut (263); the slide rail (261) is installed on the end of the upper end surface of the base plate (101) away from the first limit plate (220); the lower end surface of the second limit plate (250) has a slide groove that cooperates with the slide rail (261); the lower end surface of the second limit plate (250) also has at least two screw rods (262); a long hole (201) is opened on the base plate (101) at a position corresponding to the screw rod (262); the screw rod (262) passes through the long hole (201) and is locked by the limit nut (263).
4. A steel pipe heat treatment support and fixing device according to claim 3, characterized in that: The width of the long hole (201) matches the outer diameter of the screw rod (262), and the screw rod (262) is distributed on both sides of the slide groove.
5. The supporting and fixing device for heat treatment of a steel pipe according to claim 3, characterized in that: The bearing plate mounting mechanism (230) is composed of a first clamping plate (231) and a second clamping plate (232), the distance between the first clamping plate (231) and the second clamping plate (232) matches the thickness of the bearing plate (240), both ends of the first clamping plate (231) and the second clamping plate (232) are provided with a first threaded hole (233), the lower end of the bearing plate (240) is provided with a second threaded hole (242) corresponding to the position of the first threaded hole (233) of the first clamping plate (231) and the second clamping plate (232), and a bolt (234) is passed through the first threaded hole (233) and the second threaded hole (242) and then fixed by a locking nut (235).
6. A steel pipe heat treatment support and fixing device according to claim 1, characterized in that: There are four groups of the adjustment support plates (360), two groups of the adjustment support plates (360) are respectively arranged on the left and right sides of the jack, and the two groups of the adjustment support plates (360) are placed side by side.