Environment-friendly dyeing device based on vegetable dye

By using an ultrasonic transducer in a plant dye dyeing device to prevent color block precipitation, and combining an electric turntable and agitating box to achieve deep dyeing and dehydration of the dyeing cloth, the problems of poor coloring effect, low color fastness and long dyeing in the prior art are solved, and the dyeing efficiency and working efficiency are significantly improved.

CN222847015UActive Publication Date: 2025-05-09HUBEI JISHENG TEXTILE TECH CO LTD +1
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Patent Information

Application Number
CN202421051184.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-05-09
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing plant dye dyeing technology has poor coloring effect, low color fastness, long-term dyeing process, easy to precipitate impurities affect the dyeing effect, and it is difficult to quickly remove the dye after dyeing, affecting work efficiency.

Method used

An environmentally friendly dyeing device based on plant dyes was designed, and an ultrasonic transducer was used to prevent color blocks from precipitating. The deep dyeing and dehydration of the dye cloth was achieved through an electric turntable and stirring box, and the excess dye was thrown out by centrifugal force to reduce the impact of impurities.

Benefits of technology

It improves dyeing efficiency and color fastness, shortens dyeing time, realizes rapid separation of dye and cloth, and improves work efficiency and practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The environment-friendly dyeing device comprises a dyeing box, the top of the dyeing box is connected with a box cover in a clamped mode, the top of the box cover is rotationally connected with an electric rotating disc, the top of the electric rotating disc is fixedly connected with a fixing plate, and the interior of the fixing plate is fixedly connected with a first motor; the output end of the first motor is symmetrically and fixedly connected with rotating shafts, one ends of the rotating shafts are fixedly connected with driving wheels, the outer sides of the driving wheels are in meshed connection with driven wheels, dyed cloth is in transmission with the rotating rods in the dyeing box, the dyed cloth is dyed, the transmission process of the rotating rods and the dyed cloth can be cycled for multiple times, the dyed cloth is deeply dyed, and the dyeing efficiency is improved. Meanwhile, an ultrasonic transducer is started, the ultrasonic transducer enables dye to roll, color lumps are prevented from precipitating, and the coloring effect is affected, an electric rotating disc is started to drive a rotating rod and the dyed cloth to rotate in the dyeing box, the dyed cloth throws out redundant dye under the action of centrifugal force, and therefore dehydration of the dyed cloth is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plant dyeing, in particular to an environmentally friendly dyeing device based on plant dyes. Background Art

[0002] Plant dyeing is a method of dyeing fabrics using pigments extracted from plants in nature. This dyeing method has a long history and originated in the Neolithic Age, when people began to use hematite powder to dye linen red. In China, the plant dyeing process system was developed in the Pre-Qin period, which not only improved people's lives, but also made color a standard for distinguishing grades. Plant dyeing has many advantages, such as environmental protection, health, and natural colors. With the development of science and technology, modern dyeing technology has made great progress, but plant dyeing is still loved and concerned by many people because of its unique charm and environmental protection characteristics.

[0003] The existing traditional plant dyeing has poor coloring effect, relatively low color fastness, long soaking time during the dyeing process, impurities will precipitate in the dye, the precipitation of color blocks will affect the coloring effect of the dye, and the dye cannot be quickly separated from the fabric after dyeing. Subsequent processing is required to wring the fabric dry, and the work efficiency is low. Utility Model Content

[0004] The purpose of the utility model is to overcome the problems of the prior art, such as poor coloring effect, relatively low color fastness, long soaking time during dyeing, precipitation of impurities in the dye, precipitation of color blocks that affect the coloring effect of the dye, and inability to quickly separate the dye from the cloth after dyeing. The utility model provides an environmentally friendly dyeing device based on plant dyes. The environmentally friendly dyeing device based on plant dyes has the function of deeply dyeing the dyed cloth and starting an ultrasonic transducer at the same time. The ultrasonic transducer causes the dye to roll to prevent the color blocks from precipitating and affecting the coloring effect. The electric turntable drives the rotating rod and the dyed cloth to rotate inside the dyeing box. The dyed cloth will throw out excess dye under the action of centrifugal force, thereby achieving dehydration of the dyed cloth, saving the production process of the dyed cloth, and increasing the practicality of the device.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an environmentally friendly dyeing device based on plant dyes, comprising a dyeing box, a box cover is snap-connected on the top of the dyeing box, an electric turntable is rotatably connected on the top of the box cover, a fixed plate is fixedly connected to the top of the electric turntable, a first motor is fixedly connected inside the fixed plate, an output end of the first motor is symmetrically fixedly connected to a rotating shaft, one end of the rotating shaft is fixedly connected to a driving wheel, a driven wheel is meshingly connected to the outside of the driving wheel, a rotating rod is fixedly connected to the bottom of the driven wheel, a dyed cloth is transmission-connected to the outside of the rotating rod, an ultrasonic transducer and a discharge pipe are respectively fixedly connected to one side of the inside of the dyeing box, a stirring box is fixedly connected to the bottom of the dyeing box, a second motor is fixedly connected to one side of the stirring box, and a stirring rod is fixedly connected to the output end of the second motor.

[0006] Preferably, an observation window is provided on one adjacent side inside the dyeing box.

[0007] Preferably, a connecting plate is symmetrically fixedly connected to one side of the dyeing box, a hydraulic cylinder is fixedly connected to the top of the connecting plate, and the hydraulic cylinder and the box cover are fixedly connected.

[0008] Preferably, a baffle is threadedly connected to the bottom of the rotating rod, and a sealing gasket is fixedly connected to the lower end of the outer side of the box cover.

[0009] Preferably, a slide groove is provided inside the box cover, and the slide groove and the rotating rod are slidably connected.

[0010] Preferably, a solenoid valve is fixedly connected to the bottom of the discharge pipe.

[0011] Preferably, a stirring blade and a cutting blade are fixedly connected to the outer side of the stirring rod respectively.

[0012] Preferably, a water pump is fixedly connected to one adjacent side of the stirring box, a delivery pipe is fixedly connected inside the water pump, and the delivery pipe and the dyeing box are fixedly connected.

[0013] Compared with the prior art, the utility model provides an environmentally friendly dyeing device based on plant dyes, which has the following beneficial effects:

[0014] 1. The utility model sets a rotating rod and an ultrasonic transducer, starts the first motor, and makes the rotating shaft drive the driving wheel to rotate. The driving wheel is meshed and connected with the driven wheel to realize the rotation of the rotating rod inside the dyeing box. The two ends of the dyed cloth are respectively fixed on the outside of the two rotating rods, so that the dyed cloth can be transmitted with the rotating rod inside the dyeing box to dye the dyed cloth. The transmission process of the rotating rod and the dyed cloth can be cycled for many times to deeply dye the dyed cloth. At the same time, the ultrasonic transducer is started, and the ultrasonic transducer makes the dye roll to prevent the color block from settling and affecting the coloring effect, thereby improving the dyeing efficiency of the device and the color fastness of the coloring.

[0015] 2. The utility model is provided with an electric turntable and a stirring box. After dyeing is completed, the solenoid valve can be opened to discharge the dye from the discharge pipe into the stirring box, and the electric turntable is started to drive the rotating rod and the dyed cloth to rotate inside the dyeing box. The dyed cloth will throw out the excess dye under the action of centrifugal force, thereby achieving dehydration of the dyed cloth, saving the production process of the dyed cloth, and increasing the practicality of the device. The second motor drives the stirring rod to rotate, so that the stirring blades and cutting blades inside the stirring box crush the color block particles in the dye, which can effectively reduce the influence of impurities on dyeing and prevent uneven dyeing. Then the water pump transports the mixed dye from the delivery pipe into the dyeing box for recycling, thereby improving the dyeing effect.

[0016] The parts not involved in the device are the same as the existing technology or can be implemented by using the existing technology. The utility model has a scientific and reasonable structure, is safe and convenient to use, and provides great help to people. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the axonometric structure of one side of the environmentally friendly dyeing device based on plant dyes proposed in the utility model;

[0018] Figure 2 This is a schematic diagram of the axonometric structure of the other side of the environmentally friendly dyeing device based on plant dyes proposed in the utility model;

[0019] Figure 3 This is a front cross-sectional structural schematic diagram of an environmentally friendly dyeing device based on plant dyes proposed in the utility model;

[0020] Figure 4 This is a schematic diagram of the side cross-sectional structure of the environmentally friendly dyeing device based on plant dyes proposed in the utility model.

[0021] Description of Reference Numerals

[0022] Dyeing box 1, observation window 2, box cover 3, connecting plate 4, hydraulic cylinder 5, electric turntable 6, fixed plate 7, first motor 8, rotating shaft 9, driving wheel 10, driven wheel 11, rotating rod 12, dyeing cloth 13, baffle 14, chute 15, sealing gasket 16, ultrasonic transducer 17, discharge pipe 18, solenoid valve 19, stirring box 20, second motor 21, stirring rod 22, stirring blade 23, cutting blade 24, water pump 25, conveying pipe 26. DETAILED DESCRIPTION

[0023] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.

[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] See also Figure 1-3 The utility model provides a technical solution: an environmentally friendly dyeing device based on plant dyes, including a dyeing box 1, a box cover 3 is snap-connected on the top of the dyeing box 1, an electric turntable 6 is rotatably connected on the top of the box cover 3, a fixing plate 7 is fixedly connected on the top of the electric turntable 6, a first motor 8 is fixedly connected inside the fixing plate 7, a rotating shaft 9 is symmetrically fixedly connected to the output end of the first motor 8, a driving wheel 10 is fixedly connected to one end of the rotating shaft 9, a driven wheel 11 is meshedly connected to the outside of the driving wheel 10, a rotating rod 12 is fixedly connected to the bottom of the driven wheel 11, and a dye cloth 13 is transmission-connected to the outside of the rotating rod 12, so as to realize the rotation of the rotating rod 12 inside the dyeing box 1 The two ends of the dyed cloth 13 are respectively fixed on the outside of the two rotating rods 12, so that the dyed cloth 13 can be transmitted with the rotating rods 12 inside the dyeing box 1 to dye the dyed cloth 13. The transmission process of the rotating rods 12 and the dyed cloth 13 can be cycled multiple times to deeply dye the dyed cloth 13. An ultrasonic transducer 17 and a discharge pipe 18 are respectively fixedly connected to one side of the inside of the dyeing box 1. The ultrasonic transducer 17 makes the dye roll to prevent the color block from settling and affecting the coloring effect. A stirring box 20 is fixedly connected to the bottom of the dyeing box 1, and a second motor 21 is fixedly connected to one side of the stirring box 20. A stirring rod 22 is fixedly connected to the output end of the second motor 21.

[0027] In the present invention, preferably, an observation window 2 is provided on one adjacent side of the interior of the dyeing box 1 .

[0028] In the utility model, preferably, a connection plate 4 is symmetrically fixedly connected to one side of the dyeing box 1, a hydraulic cylinder 5 is fixedly connected to the top of the connection plate 4, and the hydraulic cylinder 5 and the box cover 3 are fixedly connected.

[0029] In the present invention, preferably, a baffle 14 is threadedly connected to the bottom of the rotating rod 12 , and a sealing gasket 16 is fixedly connected to the lower end of the outer side of the box cover 3 .

[0030] In the present invention, preferably, a slide groove 15 is provided inside the box cover 3, and the slide groove 15 and the rotating rod 12 are slidably connected.

[0031] In the present invention, preferably, a solenoid valve 19 is fixedly connected to the bottom of the discharge pipe 18 .

[0032] In the present invention, preferably, a stirring blade 23 and a cutting blade 24 are fixedly connected to the outer side of the stirring rod 22 to crush the color block particles in the dye, which can effectively reduce the influence of impurities on dyeing and prevent uneven dyeing.

[0033] In the present invention, preferably, a water pump 25 is fixedly connected to one side adjacent to the stirring box 20, a delivery pipe 26 is fixedly connected inside the water pump 25, and the delivery pipe 26 and the dyeing box 1 are fixedly connected.

[0034] The working principle and use process of the utility model are as follows: when in use, the hydraulic cylinder 5 first pushes the box cover 3 to move up to expose the rotating rod 12, and then the dyed cloth 13 is installed on the outside of the two rotating rods 12, and the hydraulic cylinder 5 pushes the box cover 3 to move down, so that the box cover 3 and the dyeing box 1 are sealed and installed, and then the first motor 8 is started to make the rotating shaft 9 drive the driving wheel 10 to rotate, and the driving wheel 10 is meshed and connected with the driven wheel 11 to realize the rotation of the rotating rod 12 inside the dyeing box 1, and the two ends of the dyed cloth 13 are respectively fixed on the outside of the two rotating rods 12, so that the dyed cloth 13 can be transmitted with the rotating rod 12 inside the dyeing box 1, and the dyed cloth 13 is dyed. The transmission process of the rotating rod 12 and the dyed cloth 13 can be repeated for many times to deeply dye the dyed cloth 13, and at the same time, the ultrasonic transducer 17 is started, and the ultrasonic transducer 17 makes the dye roll to prevent color blocks. Precipitation affects the coloring effect, improves the dyeing efficiency of the device and the color fastness of the coloring. After the dyeing is completed, the solenoid valve 19 can be opened to discharge the dye from the discharge pipe 18 into the mixing box 20, and the electric turntable 6 can be started to drive the rotating rod 12 and the dyed cloth 13 to rotate inside the dyeing box 1. The dyed cloth 13 will throw out the excess dye under the action of centrifugal force, thereby realizing the dehydration of the dyed cloth 13, saving the production process of the dyed cloth 13, and increasing the practicality of the device. The second motor 21 drives the stirring rod 22 to rotate, so that the stirring blades 23 and the cutting blades 24 inside the stirring box 20 crush the color block particles in the dye, which can effectively reduce the influence of impurities on dyeing and prevent uneven dyeing. Then the water pump 25 transports the mixed dye from the delivery pipe 26 into the dyeing box 1 for recycling, thereby improving the dyeing effect.

[0035] The preferred embodiments of the present invention are described in detail above, but the present invention is not limited thereto. Within the technical concept of the present invention, the technical solution of the present invention can be subjected to a variety of simple modifications, including combining various technical features in any other suitable manner, and these simple modifications and combinations should also be regarded as the contents disclosed by the present invention and belong to the protection scope of the present invention.

Claims

1. An environmentally friendly dyeing device based on plant dyes, comprising a dyeing box (1), characterized in that: The top of the dyeing box (1) is snap-connected with a box cover (3), the top of the box cover (3) is rotatably connected with an electric turntable (6), the top of the electric turntable (6) is fixedly connected with a fixing plate (7), the inside of the fixing plate (7) is fixedly connected with a first motor (8), the output end of the first motor (8) is symmetrically fixedly connected with a rotating shaft (9), one end of the rotating shaft (9) is fixedly connected with a driving wheel (10), the outer side of the driving wheel (10) is meshingly connected with a driven wheel (11), the bottom of the driven wheel (11) is fixedly connected with a rotating rod (12), the outer side of the rotating rod (12) is transmission-connected with a dyed cloth (13), the inside of the dyeing box (1) is respectively fixedly connected with an ultrasonic transducer (17) and a discharge pipe (18), the bottom of the dyeing box (1) is fixedly connected with a stirring box (20), one side of the stirring box (20) is fixedly connected with a second motor (21), and the output end of the second motor (21) is fixedly connected with a stirring rod (22).

2. The environmentally friendly dyeing device based on plant dyes according to claim 1 is characterized in that: An observation window (2) is provided on one side adjacent to the inside of the dyeing box (1).

3. The environmentally friendly dyeing device based on plant dyes according to claim 1 is characterized in that: A connecting plate (4) is symmetrically and fixedly connected to one side of the dyeing box (1), a hydraulic cylinder (5) is fixedly connected to the top of the connecting plate (4), and the hydraulic cylinder (5) and the box cover (3) are fixedly connected.

4. The environmentally friendly dyeing device based on plant dyes according to claim 1 is characterized in that: The bottom of the rotating rod (12) is threadedly connected to a baffle (14), and the lower end of the outer side of the box cover (3) is fixedly connected to a sealing gasket (16).

5. The environmentally friendly dyeing device based on plant dyes according to claim 1, characterized in that: A slide groove (15) is arranged inside the box cover (3), and the slide groove (15) and the rotating rod (12) are slidably connected.

6. The environmentally friendly dyeing device based on plant dyes according to claim 1, characterized in that: The bottom of the discharge pipe (18) is fixedly connected with a solenoid valve (19).

7. The environmentally friendly dyeing device based on plant dyes according to claim 1, characterized in that: The outer side of the stirring rod (22) is respectively fixedly connected with a stirring blade (23) and a cutting blade (24).

8. The environmentally friendly dyeing device based on plant dyes according to claim 1, characterized in that: A water pump (25) is fixedly connected to one side adjacent to the stirring box (20), a delivery pipe (26) is fixedly connected inside the water pump (25), and the delivery pipe (26) and the dyeing box (1) are fixedly connected.