Energy-saving and environment-friendly casting manufacturing electric furnace integrated device

Abstract

The utility model relates to an energy-saving environment-friendly casting manufacturing electric furnace integrated device, which aims to solve the technical problem that the current heat exchange device is inconvenient to disassemble, and comprises an integrated electric furnace body, an exhaust pipe A arranged at the air outlet end of the integrated electric furnace body, an exhaust pipe B and a heat exchange structure, the exhaust pipe B is arranged right above the exhaust pipe A; the two ends of the heat exchange structure are in positioning fit with connecting discs fixedly arranged at the opposite ends of the exhaust pipe A and the exhaust pipe B correspondingly. The heat exchange structure comprises a water passing assembly. The water passing assembly is arranged between the exhaust pipe A and the exhaust pipe B; wherein the water passing assembly is positioned between the exhaust pipe A and the exhaust pipe B through a positioning assembly. The device has the advantages that the distance between the two positioning rings is adjusted, positioning and loosening between the two positioning rings and the two connecting discs are achieved, the inner barrel and the outer barrel are convenient to mount and dismount, and the dismounted inner barrel and the dismounted outer barrel are cleaned outside.

Description

Technical Field

[0001] The utility model relates to the technical field of casting manufacturing, in particular to an energy-saving and environment-friendly casting manufacturing electric furnace integrated device. Background Art

[0002] Castings are metal shaped objects obtained by various casting methods, that is, the smelted liquid metal is poured into a pre-prepared mold by pouring, injection, suction or other casting methods, and then cooled and polished to obtain objects with a certain shape, size and performance.

[0003] The casting electric furnace is a medium frequency induction furnace used in the original foundry industry. Casting is to melt metal into a liquid that meets certain requirements and pour it into a mold. The casting electric furnace will produce exhaust gas when working. This part of the exhaust gas contains a lot of heat. Direct discharge will cause a waste of heat energy, so water is needed for heat exchange to recover heat energy. However, when the exhaust gas loses heat, some impurities will adhere to the inner wall of the heat exchange device. After long-term use, the inner wall of the heat exchange device in contact with the exhaust gas will have too many impurities attached to it, affecting the heat exchange. It is not convenient to disassemble the existing heat exchange device.

[0004] In view of this, we propose an energy-saving and environment-friendly electric furnace integrated device for casting manufacturing. Utility Model Content

[0005] The purpose of the utility model is to overcome the deficiencies of the prior art, meet practical needs, and provide an energy-saving and environment-friendly electric furnace integrated device for casting manufacturing to solve the technical problem that the current heat exchange device is inconvenient to disassemble.

[0006] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: designing an energy-saving and environmentally friendly casting manufacturing electric furnace integrated device, including an integrated electric furnace body, wherein the integrated electric furnace body is arranged with an exhaust pipe A at the gas outlet end, and also includes an exhaust pipe B and a heat exchange structure;

[0007] The exhaust pipe B is arranged directly above the exhaust pipe A;

[0008] The two ends of the heat exchange structure are respectively positioned and matched with the connection plates fixed at the opposite ends of the exhaust pipe A and the exhaust pipe B;

[0009] The heat exchange structure includes a water-passing component;

[0010] The water-passing assembly is arranged between the exhaust pipe A and the exhaust pipe B;

[0011] Wherein, the water-passing component is positioned between the exhaust pipe A and the exhaust pipe B through a positioning component;

[0012] The water-passing assembly comprises an inner cylinder and an outer cylinder;

[0013] The upper and lower ends of the inner cylinder are in contact with and matched with opposite sides of the two connecting plates respectively;

[0014] The upper and lower ends of the outer cylinder are in contact with and matched with opposite sides of the two connecting plates respectively;

[0015] Wherein, the outer cylinder is sleeved on the inner cylinder, and the upper and lower sides of the inner wall of the outer cylinder are respectively positioned and matched with the outer wall of the inner cylinder through three connecting rods arranged in a circular array;

[0016] Wherein, a water inlet joint is fixedly arranged at the bottom of the outer wall of the outer cylinder, and a water outlet joint is fixedly arranged at the top of the outer wall of the outer cylinder;

[0017] The positioning assembly includes a collar, a fixing block B, a fixing block A, a double-headed screw, a rotating handle and a positioning ring;

[0018] Two collars are symmetrically sleeved on the upper and lower ends of the outer cylinder;

[0019] Two fixing blocks B are respectively fixed on one side of the two collars;

[0020] The fixing block A is fixedly arranged in the middle of one side of the outer wall of the outer cylinder;

[0021] The double-headed screw is passed through the fixing block A;

[0022] Wherein, the double-headed screw is rotatably connected to the fixed block A through a bearing;

[0023] Wherein, the two threaded sections of the double-headed screw are respectively threadedly arranged on the two fixing blocks B;

[0024] The rotating handle is fixedly arranged at the bottom end of the double-headed screw;

[0025] Two positioning rings are respectively fixed on the opposite sides of the two sleeve rings;

[0026] Wherein, the insertion end of the positioning ring is plugged into and matched with the annular slot provided on the inner side of the connecting disk.

[0027] Preferably, the inner wall of the inner cylinder is provided with a plurality of grooves in an annular array.

[0028] Preferably, the groove adopts a trapezoidal structure design, and the opening end of the groove expands outward.

[0029] Preferably, a limiting block is fixedly provided at the top end of the double-headed screw.

[0030] Preferably, a rubber ring is fixedly provided on the inner bottom wall of the annular slot, and an annular groove is provided on the insertion end of the positioning ring, and the annular groove is plug-fitted with the rubber ring.

[0031] Preferably, the cross section of the rubber ring adopts a triangular structure design, and the rubber ring is adapted to the annular groove.

[0032] Preferably, the inner wall of the inner cylinder, the inner walls of the two connection plate openings, the inner wall of the exhaust pipe A and the inner wall of the exhaust pipe B are aligned.

[0033] Compared with the prior art, the beneficial effects of the utility model are:

[0034] 1. The utility model has the advantages of adjusting the distance between the two positioning rings, realizing the positioning and loosening between the two connecting plates by arranging the sleeve ring, the fixing block B, the fixing block A, the double-headed screw, the rotating handle and the positioning ring, facilitating the installation and disassembly of the inner cylinder and the outer cylinder, and the disassembled inner cylinder and the outer cylinder can be cleaned externally, thus solving the problem that the inner wall of the heat exchange device in contact with the exhaust gas has too many impurities attached after long-term use, affecting the heat exchange, and the existing heat exchange device is inconvenient to disassemble.

[0035] 2. The utility model has the advantages of increasing the contact area with the exhaust gas and enhancing the heat exchange effect between the water flowing between the inner cylinder and the outer cylinder and the exhaust gas by providing the grooves.

[0036] 3. The utility model provides a rubber ring and an annular groove, so that after the insertion end of the positioning ring is inserted into the annular slot, it contacts the rubber ring, and the soft contact does not cause excessive extrusion to the positioning ring, thereby reducing the burden of connecting the fixing block B, the fixing block A and the double-headed screw to each other. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0038] Figure 2 This is a schematic diagram of the heat exchange structure connection of the utility model;

[0039] Figure 3 This is a schematic diagram of the structure of the water-passing component of the utility model;

[0040] Figure 4 This is a schematic diagram of the positioning component structure of the utility model;

[0041] Figure 5 This is a schematic diagram of the connection structure of the connection disk of the utility model;

[0042] In the figure: 1. Integrated electric furnace body; 2. Exhaust pipe A; 3. Heat exchange structure; 4. Exhaust pipe B; 5. Connection plate;

[0043] 301, water flow assembly; 302, positioning assembly;

[0044] 3011, inner cylinder; 3012, outer cylinder; 3013, connecting rod; 3014, water outlet joint; 3015, water inlet joint; 3016, groove;

[0045] 3021, sleeve ring; 3022, positioning ring; 3023, annular groove; 3024, fixing block A; 3025, bearing; 3026, double-headed screw; 3027, fixing block B; 3028, rotating handle; 3029, limit block;

[0046] 501. annular slot; 502. rubber ring. DETAILED DESCRIPTION

[0047] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0048] Example 1: An energy-saving and environmentally friendly electric furnace integrated device for casting manufacturing, see Figures 1 to 5 , including an integrated electric furnace body 1, an exhaust pipe A2 is arranged at the gas outlet end of the integrated electric furnace body 1, and also includes an exhaust pipe B4 and a heat exchange structure 3;

[0049] The exhaust pipe B4 is arranged directly above the exhaust pipe A2; the exhaust pipe B4 is connected to an external exhaust gas treatment device; both ends of the heat exchange structure 3 are positioned and matched with the connection plates 5 fixed at the opposite ends of the exhaust pipe A2 and the exhaust pipe B4;

[0050] The heat exchange structure 3 includes a water passing component 301;

[0051] The water-passing component 301 is arranged between the exhaust pipe A2 and the exhaust pipe B4; wherein the water-passing component 301 is positioned between the exhaust pipe A2 and the exhaust pipe B4 by the positioning component 302;

[0052] The water flow assembly 301 includes an inner cylinder 3011 and an outer cylinder 3012;

[0053] The upper and lower ends of the inner cylinder 3011 are in contact with and matched with the opposite sides of the two connection plates 5 respectively; the upper and lower ends of the outer cylinder 3012 are in contact with and matched with the opposite sides of the two connection plates 5 respectively; wherein the outer cylinder 3012 is sleeved on the inner cylinder 3011, and the upper and lower sides of the inner wall of the outer cylinder 3012 are respectively positioned and matched with the outer wall of the inner cylinder 3011 through three connecting rods 3013 arranged in a circular array; wherein a water inlet joint 3015 is fixedly provided at the bottom of the outer wall of the outer cylinder 3012, and the water inlet joint 3015 is connected to an external water inlet pipeline, and a water outlet joint 3014 is fixedly provided at the top of the outer wall of the outer cylinder 3012, and the water outlet joint 3014 is connected to an external water return pipeline;

[0054] The positioning assembly 302 includes a collar 3021, a fixing block B 3027, a fixing block A 3024, a double-headed screw 3026, a rotating handle 3028 and a positioning ring 3022;

[0055] The two sleeve rings 3021 are symmetrically sleeved on the upper and lower ends of the outer cylinder 3012; the two fixing blocks B3027 are respectively fixed on one side of the two sleeve rings 3021; ​​the fixing block A3024 is fixed in the middle of one side of the outer ring wall of the outer cylinder 3012; the double-headed screw 3026 is passed through the fixing block A3024; wherein the double-headed screw 3026 is rotatably connected with the fixing block A3024 through a bearing 3025; wherein the two threaded sections of the double-headed screw 3026 are respectively threadedly passed through the two fixing blocks B3027; the handle 3028 is fixed at the bottom end of the double-headed screw 3026; the two positioning rings 3022 are respectively fixed on the opposite sides of the two sleeve rings 3021; ​​wherein the insertion end of the positioning ring 3022 is plugged into and matched with the annular slot 501 opened on the inner side of the connecting plate 5.

[0056] The utility model has the function of adjusting the distance between the two positioning rings 3022 by setting the sleeve ring 3021, the fixing block B3027, the fixing block A3024, the double-headed screw 3026, the rotating handle 3028 and the positioning ring 3022, so as to realize the positioning and loosening between the two connecting plates 5, and facilitate the installation and disassembly of the inner cylinder 3011 and the outer cylinder 3012. The disassembled inner cylinder 3011 and the outer cylinder 3012 have the advantage of being cleaned externally, and solves the problem that the inner wall of the heat exchange device in contact with the exhaust gas has too many impurities attached after long-term use, which affects the heat exchange, and the existing heat exchange device is inconvenient to disassemble.

[0057] Specifically, the inner wall of the inner cylinder 3011 is provided with a plurality of grooves 3016 in a circular array.

[0058] The utility model has the advantages of increasing the contact area with the exhaust gas and enhancing the heat exchange effect between the water flowing between the inner cylinder 3011 and the outer cylinder 3012 and the exhaust gas by providing the groove 3016 .

[0059] Furthermore, the groove 3016 adopts a trapezoidal structure design, and the opening end of the groove 3016 expands outward, which further increases the heat exchange area and further enhances the heat exchange effect.

[0060] Furthermore, a limit block 3029 is fixedly provided at the top of the double-headed screw 3026; the setting of the limit block 3029 ensures that the double-headed screw 3026 will not be separated from the fixed block B3027 when rotating.

[0061] It is worth noting that a rubber ring 502 is fixedly disposed on the inner bottom wall of the annular slot 501 , and an annular groove 3023 is formed at the insertion end of the positioning ring 3022 , and the annular groove 3023 is plugged and matched with the rubber ring 502 .

[0062] The utility model provides a rubber ring 502 and an annular groove 3023, so that after the insertion end of the positioning ring 3022 is inserted into the annular slot 501, it contacts the rubber ring 502, and the soft contact will not cause excessive squeezing of the positioning ring 3022, thereby reducing the burden of connecting the fixing block B3027, the fixing block A3024 and the double-headed screw 3026 to each other.

[0063] It is worth noting that the cross section of the rubber ring 502 adopts a triangular structure design. The rubber ring 502 is adapted to the annular groove 3023. When the triangular rubber ring 502 is plugged into the corresponding annular groove 3023, the tip of the rubber ring 502 can be inserted more smoothly from the larger opening of the annular groove 3023.

[0064] It is worth mentioning that the inner wall of the inner tube 3011, the inner walls of the openings of the two connecting plates 5, the inner wall of the exhaust pipe A2 and the inner wall of the exhaust pipe B4 are aligned, which does not affect the passage of exhaust gas.

[0065] Working principle: When using the device of the utility model, the water inlet joint 3015 is connected to the external water inlet pipeline, the water outlet joint 3014 is connected to the external water return pipeline, and the exhaust pipe B4 is connected to the external exhaust gas treatment device; the exhaust gas generated by the integrated electric furnace body 1 when working passes through the exhaust pipe A2, the inner cylinder 3011, and the exhaust pipe B4, and the water flowing from the bottom to the top between the inner cylinder 3011 and the outer cylinder 3012 fills the space between the inner cylinder 3011 and the outer cylinder 3012, and the flowing water exchanges heat with the exhaust gas passing through the inner cylinder 3011, thereby recovering the heat energy in the exhaust gas, and the water that absorbs the heat is recycled for use. During cleaning, the handle 3028 is rotated, and the double-headed screw 3026 rotates to drive the two sleeves 3021 to move relative to each other along the outer cylinder 3012 until the positioning ring 3022 leaves the annular slot 501, and moves out of the inner cylinder 3011 and the outer cylinder 3012 laterally, and the inner cylinder 3011 and the outer cylinder 3012 are cleaned from the outside; after the cleaning is completed, the inner cylinder 3011 and the outer cylinder 3012 are laterally put back between the exhaust pipe A2 and the exhaust pipe B4, and the handle 3028 is rotated in the opposite direction, and the double-headed screw 3026 rotates in the opposite direction to drive the two sleeves 3021 to move away from each other along the outer cylinder 3012 until the insertion end of the positioning ring 3022 is inserted into the annular slot 501, and the rubber ring 502 and the annular groove 3023 are plugged in, so as to realize the positioning of the inner cylinder 3011 and the outer cylinder 3012, and the inner cylinder 3011 and the outer cylinder 3012 can continue to be used.

[0066] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. An energy-saving and environment-friendly electric furnace integrated device for casting manufacturing, comprising an integrated electric furnace body (1), wherein an exhaust pipe A (2) is arranged at the gas outlet end of the integrated electric furnace body (1), characterized in that: Also includes: An exhaust pipe B (4) is arranged directly above the exhaust pipe A (2); The heat exchange structure (3) has two ends respectively positioned and matched with connection plates (5) fixedly provided at opposite ends of the exhaust pipe A (2) and the exhaust pipe B (4); The heat exchange structure (3) comprises: A water-passing assembly (301) is arranged between the exhaust pipe A (2) and the exhaust pipe B (4); Wherein, the water-passing component (301) is positioned between the exhaust pipe A (2) and the exhaust pipe B (4) by means of a positioning component (302); The water flow assembly (301) comprises: The inner cylinder (3011) has upper and lower ends respectively contacting and cooperating with opposite sides of the two connecting plates (5); The outer cylinder (3012) has upper and lower ends respectively contacting and cooperating with opposite sides of the two connecting plates (5); The outer cylinder (3012) is sleeved on the inner cylinder (3011), and the upper and lower sides of the inner wall of the outer cylinder (3012) are respectively positioned and matched with the outer wall of the inner cylinder (3011) through three connecting rods (3013) arranged in a circular array; Wherein, a water inlet joint (3015) is fixedly provided at the bottom of the outer wall of the outer cylinder (3012), and a water outlet joint (3014) is fixedly provided at the top of the outer wall of the outer cylinder (3012); The positioning component (302) includes: Two sleeve rings (3021) are symmetrically sleeved on the upper and lower ends of the outer cylinder (3012); Two fixing blocks B (3027) are respectively fixed on one side of the two collars (3021); A fixed block A (3024) is fixedly arranged in the middle of one side of the outer wall of the outer cylinder (3012); A double-headed screw (3026) is inserted into the fixing block A (3024); Wherein, the double-headed screw (3026) is rotatably connected to the fixed block A (3024) via a bearing (3025); Wherein, the two threaded sections of the double-headed screw (3026) are respectively threadedly arranged in the two fixing blocks B (3027); A rotating handle (3028) is fixedly mounted on the bottom end of the double-headed screw (3026); Two positioning rings (3022) are respectively fixed on opposite sides of the two sleeve rings (3021); The insertion end of the positioning ring (3022) is plugged into and matched with an annular slot (501) provided on the inner side of the connecting plate (5).

2. The energy-saving and environment-friendly electric furnace integrated device for casting manufacturing according to claim 1, characterized in that: The inner wall of the inner cylinder (3011) is provided with a plurality of grooves (3016) in a circular array.

3. The energy-saving and environment-friendly electric furnace integrated device for casting manufacturing as claimed in claim 2, characterized in that: The groove (3016) is designed with a trapezoidal structure, and the opening end of the groove (3016) expands outwards.

4. The energy-saving and environment-friendly electric furnace integrated device for casting manufacturing according to claim 1, characterized in that: A limiting block (3029) is fixedly provided at the top end of the double-headed screw (3026).

5. The energy-saving and environment-friendly electric furnace integrated device for casting manufacturing according to claim 1, characterized in that: A rubber ring (502) is fixedly arranged on the inner bottom wall of the annular slot (501), and an annular clamping groove (3023) is provided on the insertion end of the positioning ring (3022), and the annular clamping groove (3023) is plug-fitted with the rubber ring (502).

6. The energy-saving and environment-friendly electric furnace integrated device for casting manufacturing as claimed in claim 5, characterized in that: The cross section of the rubber ring (502) is designed in a triangular structure, and the rubber ring (502) is adapted to the annular groove (3023).

7. The energy-saving and environment-friendly electric furnace integrated device for casting manufacturing according to claim 1, characterized in that: The inner wall of the inner cylinder (3011), the inner walls of the openings of the two connection plates (5), the inner wall of the exhaust pipe A (2) and the inner wall of the exhaust pipe B (4) are aligned.

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