Automatic feeding device for aluminum base alloy processing

By designing an aluminum-based alloy processing automatic feeding device including a mixing tank, heating mechanism, weight detection mechanism and feeding mechanism, the problem that existing devices cannot automatically feed and monitor, and automatic feeding and efficient smelting are achieved.

CN222849778UActive Publication Date: 2025-05-09SISHUI COUNTY SHENGYUAN SMELTING & CASTING MATERIALS CO LTD
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Patent Information

Application Number
CN202421628433.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-05-09
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The existing aluminum-based alloy processing and feeding equipment cannot be automatically fed during use, the operation is complicated, the practicality is poor, and the smelting capacity cannot be monitored in time, resulting in low efficiency.

Method used

An automatic feeding device for processing aluminum-based alloy is designed, including a first base plate, a stirring tank, a heating mechanism, a stirring mechanism, a weight detection mechanism, a lifting mechanism and a feeding mechanism. The weight of raw material is detected by the weight detection mechanism. When the raw material is reduced, the feeding mechanism is automatically triggered to fuse, realizing automatic feeding.

Benefits of technology

Automatic feeding during aluminum-based alloy processing is realized, reducing the cumbersomeness of manual operation, improving the practicality and efficiency of the equipment, and timely monitoring and replenishing raw materials to ensure the continuity of the smelting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum base alloy processing equipment, in particular to an automatic feeding device for aluminum base alloy processing, which comprises a first bottom plate, a stirring tank and a first discharge port, the upper end of the first bottom plate is provided with the stirring tank, the side edge of the stirring tank is provided with a heating mechanism, the lower end of the stirring tank is rotatably provided with a stirring mechanism, and the first discharge port is provided with a second discharge port. A weight detection mechanism is arranged on the inner side of the stirring tank; a feeding mechanism is arranged, when raw materials are reduced in the smelting process, a spring hook pulls a second sliding rod to trigger a switch at the moment, an electric telescopic plate is triggered through the switch to stretch out and draw back, a baffle is driven by the electric telescopic plate to move at the moment, and when a discharging groove is matched with a second discharging opening in the moving process, the discharging groove is opened. In the discharging process, raw materials fall to the upper end of a filter screen, the filter screen is pressed downwards, so that a second sliding rod is not in contact with a switch, then the switch stops triggering an electric telescopic plate, the electric telescopic plate drives a baffle to retract, and a second discharging opening is blocked.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum-based alloy processing equipment, in particular to an automatic feeding device for aluminum-based alloy processing. Background Art

[0002] Aluminum-based alloy refers to an alloy material made by alloying aluminum as a base metal with other metals or non-metallic elements. Aluminum-based alloys usually have high strength, corrosion resistance and thermal conductivity, and are widely used in aerospace, automotive, construction and electronics industries. In the processing of aluminum-based alloys, feeding is a very important step, but the existing aluminum-based alloy processing and feeding devices still have the following problems in actual use:

[0003] Patent No. "CN202221220417.5" discloses a safe smelting device for processing aluminum-based alloys. When the device is in use, the first feeding hopper first adds the dressings needed for smelting work, and the raw materials to be smelted are added to the main body through the second feeding hopper. When dressings need to be added, the discharge valve is opened to allow the pre-added dressings to enter the discharge pipe from the feeding tank, and pass through the discharge pipe and the diversion pipe into the main body. During use, the device cannot automatically feed during the smelting process. The operation is cumbersome and the practicality is poor. In addition, the device cannot monitor the smelting capacity in time during use, resulting in low efficiency during actual use. Utility Model Content

[0004] The utility model aims to solve the above problems and proposes an automatic feeding device for aluminum-based alloy processing, which improves the problems of poor practicability and low efficiency of the existing automatic feeding device for aluminum-based alloy processing.

[0005] An automatic feeding device for aluminum-based alloy processing comprises: a first bottom plate, a stirring tank and a first discharge port, wherein a stirring tank is arranged at the upper end of the first bottom plate, a first discharge port is arranged at the front end of the stirring tank, a heating mechanism is arranged at the side of the stirring tank, a stirring mechanism is rotatably arranged at the lower end of the stirring tank, a weight detection mechanism is arranged inside the stirring tank, a lifting mechanism is arranged at the side of the first bottom plate, the lifting mechanism is connected to a feeding mechanism, and the feeding mechanism is arranged at the upper end of the stirring tank.

[0006] Preferably, the heating mechanism includes a heat conducting plate, a rotating block, a connecting plate, bolts and a heater. The heat conducting plates are symmetrically arranged on the sides of the stirring tank. The two heat conducting plates are rotatably connected by a rotating block. The sides of the two heat conducting plates are both connected to connecting plates. The two connecting plates are threadedly connected by bolts. A heater is arranged on the sides of the heat conducting plates.

[0007] Preferably, a first driving motor is disposed at the lower end of the stirring tank, an output shaft of the first driving motor is connected to a connecting rod, the connecting rod is disposed inside the stirring tank, and a first sliding groove is symmetrically provided on a side of the connecting rod.

[0008] Preferably, a first shell is connected to the lower end of the first slide groove, a first slide rod is slidably connected to the first shell, and a spring column is arranged inside the first shell.

[0009] Preferably, the stirring mechanism comprises a stirring rod, the first sliding rod is connected to the stirring rod, and the stirring rod is slidably connected to the connecting rod.

[0010] Preferably, the weight detection mechanism includes a second slide groove, a second shell, a second slide rod, a spring hook, a switch and a filter. Two second slide grooves are symmetrically opened on the inner side of the mixing tank. A second shell is arranged on the inner side of the second slide groove. The second shell is slidably connected to the second slide rod. A spring hook is arranged inside the second shell. A switch is arranged inside the second shell. The second slide rod is connected to the filter. The filter is slidably connected to the second slide groove.

[0011] Preferably, the lifting mechanism includes a second base plate, a support column, a second drive motor, a threaded rod, a third sliding rod and a connecting block, two second base plates are symmetrically arranged on the side of the first base plate, the upper end of the second base plate is connected to the support column, the upper end of one of the support columns is provided with a second drive motor, the output shaft of the second drive motor is connected to a threaded rod, the threaded rod is arranged in a groove on the side of the support column, the third sliding rod is arranged on the inner side of the groove on the other side of the support column, the threaded rod is threadedly connected to the connecting block, and the third sliding rod is slidably connected to the connecting block.

[0012] Preferably, the feeding mechanism includes a storage barrel, a guide plate, a second discharge port, an electric telescopic plate, a baffle and a discharge trough, the storage barrel is connected between the two connecting blocks, a guide plate is arranged inside the storage barrel, a second discharge port is arranged at the bottom end of the storage barrel, an electric telescopic plate is connected to the bottom surface of the storage barrel, a baffle is connected to the output end of the electric telescopic plate, a discharge trough is opened on the side of the baffle, and the discharge trough coincides with the second discharge port.

[0013] The beneficial effects of the utility model are:

[0014] A feeding mechanism is provided. During the smelting process, when the raw materials decrease, the spring hook pulls the second slide bar to trigger the switch, and the switch triggers the electric telescopic plate to extend and retract. At this time, the baffle is driven to move by the electric telescopic plate. During the movement, when the discharge trough coincides with the second discharge port, the raw materials are discharged through the second discharge port. During the discharge process, the raw materials fall on the upper end of the filter screen, pressing down the filter screen, so that the second slide bar loses contact with the switch, and then the switch stops triggering the electric telescopic plate, and the electric telescopic plate drives the baffle to retract, so as to block the second discharge port. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the cross-sectional three-dimensional structure of the stirring tank of the utility model;

[0017] Figure 3 It is a three-dimensional structural schematic diagram of the heating mechanism of the utility model;

[0018] Figure 4 This is a schematic diagram of the three-dimensional structure of the stirring mechanism of the utility model;

[0019] Figure 5 For the utility model Figure 4 The enlarged structural diagram at A in the middle;

[0020] Figure 6 It is a three-dimensional structural diagram of the weight detection mechanism of the utility model;

[0021] Figure 7 For the utility model Figure 6 The enlarged structural diagram at B in the middle;

[0022] Figure 8 It is a three-dimensional structural schematic diagram of the lifting mechanism of the utility model;

[0023] Fig. 9 It is a three-dimensional structural schematic diagram of the feeding mechanism of the utility model.

[0024] In the figure: 1, first bottom plate; 2, stirring tank; 3, first discharge port; 4, heating mechanism; 41, heat conduction plate; 42, rotating block; 43, connecting plate; 44, bolt; 45, heater; 5, stirring mechanism; 51, first drive motor; 52, connecting rod; 53, first slide slot; 54, first shell; 55, first slide bar; 56, spring column; 57, stirring rod; 6, weight detection mechanism; 61, second slide slot; 62, second shell; 63, second slide bar; 64, spring hook; 65, switch; 66, filter screen; 7, lifting mechanism; 71, second bottom plate; 72, supporting column; 73, second drive motor; 74, threaded rod; 75, third slide bar; 76, connecting block; 8, feeding mechanism; 81, storage barrel; 82, guide plate; 83, second discharge port; 84, electric telescopic plate; 85, baffle; 86, discharge chute. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] When implementing: Figure 1-9 As shown, an automatic feeding device for aluminum-based alloy processing comprises: a first bottom plate 1, a stirring tank 2 and a first discharge port 3, wherein the stirring tank 2 is arranged on the upper end of the first bottom plate 1, the first discharge port 3 is arranged at the front end of the stirring tank 2, a heating mechanism 4 is arranged on the side of the stirring tank 2, a stirring mechanism 5 is rotatably arranged at the lower end of the stirring tank 2, a weight detection mechanism 6 is arranged on the inner side of the stirring tank 2, a lifting mechanism 7 is arranged on the side of the first bottom plate 1, the lifting mechanism 7 is connected with a feeding mechanism 8, and the feeding mechanism 8 is arranged on the upper end of the stirring tank 2. When the device is in use, the feeding mechanism 8 is first adjusted by the lifting mechanism 7, and then the lifting mechanism 7 is placed on the side of the first bottom plate 1. At this time, the feeding mechanism 8 is at the upper end of the stirring tank 2, and the material is discharged into the stirring tank 2 through the feeding mechanism 8, and the weight of the raw material is detected by the weight detection mechanism 6. Then, the stirring mechanism 5 is used to stir the raw material, and the heating mechanism 4 is used to heat the raw material. The stirred raw material is taken out through the first discharge port 3, and the weight detection mechanism 6 is used to trigger the feeding mechanism 8 to feed again.

[0027] The heating mechanism 4 includes a heat conducting plate 41, a rotating block 42, a connecting plate 43, a bolt 44 and a heater 45. The heat conducting plates 41 are symmetrically arranged on the side of the stirring tank 2. The two heat conducting plates 41 are rotatably connected by the rotating block 42. The sides of the two heat conducting plates 41 are both connected with connecting plates 43. The two connecting plates 43 are threadedly connected by bolts 44. A heater 45 is arranged on the side of the heat conducting plate 41. When the device is in use, the two heat conducting plates 41 are installed on the side of the stirring tank 2 by the bolts 44, and then the heater 45 is started to heat the heat conducting plates 41, and the stirring tank 2 is heated by the heat conducting plates 41.

[0028] A first driving motor 51 is disposed at the lower end of the stirring tank 2 . The output shaft of the first driving motor 51 is connected to a connecting rod 52 . The connecting rod 52 is disposed inside the stirring tank 2 . A first sliding groove 53 is symmetrically provided on the side of the connecting rod 52 .

[0029] A first housing 54 is connected to the lower end of the first sliding groove 53 , a first sliding rod 55 is slidably connected to the first housing 54 , and a spring column 56 is disposed inside the first housing 54 .

[0030] The stirring mechanism 5 includes a stirring rod 57, and the first sliding rod 55 is connected to the stirring rod 57, and the stirring rod 57 is slidably connected to the connecting rod 52. When the device is in use, the first driving motor 51 is started, and the connecting rod 52 is driven to rotate by the first driving motor 51, and the connecting rod 52 drives the slidingly connected stirring rod 57 to rotate, so as to stir the raw materials.

[0031] The weight detection mechanism 6 includes a second chute 61, a second shell 62, a second slide bar 63, a spring hook 64, a switch 65 and a filter 66. Two second chute 61 are symmetrically opened on the inner side of the mixing tank 2. A second shell 62 is arranged inside the second chute 61. The second shell 62 is slidably connected with the second slide bar 63. The spring hook 64 is arranged inside the second shell 62. The switch 65 is arranged inside the second shell 62. The second slide bar 63 is connected with the filter 66. The filter 66 is slidably connected with the second chute 61. When the device is in use, the spring hook 64 is pulled The second slide bar 63 slides inside the second shell 62, and at the same time, the filter screen 66 is pulled by the second slide bar 63, and the stirring rod 57 is driven to slide inside the first slide groove 53 by the second slide bar 63, and the stirring rod 57 is pulled by the stirring rod 57 to slide inside the first shell 54. When the raw materials are added into the stirring tank 2, the filter screen 66 is pressed down. When the raw materials melt and become less during the stirring process, the second slide bar 63 and the filter screen 66 are pulled up by the spring hook 64. When the second slide bar 63 contacts the switch 65, the feeding mechanism 8 is triggered by the switch 65 to replenish the material.

[0032] The lifting mechanism 7 includes a second base plate 71, a support column 72, a second drive motor 73, a threaded rod 74, a third slide bar 75 and a connecting block 76. Two second base plates 71 are symmetrically arranged on the side of the first base plate 1. The upper end of the second base plate 71 is connected to the support column 72, and the second drive motor 73 is arranged on the upper end of one of the support columns 72. The output shaft of the second drive motor 73 is connected to the threaded rod 74, and the threaded rod 74 is arranged in the groove on the side of the support column 72. The inner side of the groove on the side of the other support column 72 is provided with a third slide bar 75, and the threaded rod 74 is threadedly connected to the connecting block 76. The third slide bar 75 is slidably connected to the connecting block 76. When the device is in use, the second drive motor 73 is started, and the threaded rod 74 is driven to rotate by the second drive motor 73. During the rotation of the threaded rod 74, the connecting block 76 is driven to slide on the inner side of the groove. At the same time, the other connecting block 76 of the storage barrel 81 is driven to slide on the side of the third slide bar 75, so as to adjust the lifting of the storage barrel 81.

[0033] The feeding mechanism 8 includes a storage barrel 81, a guide plate 82, a second discharge port 83, an electric telescopic plate 84, a baffle 85 and a discharge trough 86. The storage barrel 81 is connected between the two connecting blocks 76. The guide plate 82 is arranged inside the storage barrel 81. The second discharge port 83 is arranged at the bottom of the storage barrel 81. The bottom of the storage barrel 81 is connected to the electric telescopic plate 84. The output end of the electric telescopic plate 84 is connected to the baffle 85. The side of the baffle 85 is provided with a discharge trough 86. The discharge trough 86 coincides with the second discharge port 83. When the loading When the device is in use, when the switch 65 is triggered, the switch 65 triggers the electric telescopic plate 84 to extend and retract, and the electric telescopic plate 84 pushes the baffle 85 to move. When the discharge trough 86 coincides with the second discharge port 83, the material is discharged through the second discharge port 83. During the discharge process, the filter screen 66 is pressed down, so that the second slide bar 63 loses contact with the switch 65. At this time, the switch 65 stops triggering the electric telescopic plate 84. At this time, the electric telescopic plate 84 drives the baffle 85 to retract, thereby blocking the second discharge port 83.

[0034] When the utility model is in use, the second drive motor 73 is first started, and the threaded rod 74 is driven to rotate by the second drive motor 73. During the rotation of the threaded rod 74, the connecting block 76 is driven to slide inside the groove, and at the same time, another connecting block 76 of the storage barrel 81 is driven to slide on the side of the third slide rod 75, so as to adjust the lifting of the storage barrel 81;

[0035] Then, the material is initially discharged into the mixing tank 2 through the material storage barrel 81, and then two heat conducting plates 41 are installed on the sides of the mixing tank 2 through the bolts 44, and then the heater 45 is started to heat the heat conducting plates 41, and the mixing tank 2 is heated through the heat conducting plates 41;

[0036] During the feeding process, the second slide bar 63 is pulled by the spring hook 64 to slide inside the second shell 62, and the filter screen 66 is pulled by the second slide bar 63. The stirring rod 57 is driven to slide inside the first slide groove 53 by the second slide bar 63, and the stirring rod 57 is pulled by the stirring rod 57 to slide inside the first shell 54. When the raw materials are added to the mixing tank 2, the filter screen 66 is pressed down. When the raw materials melt and become less during the mixing process, the second slide bar 63 and the filter screen 66 are pulled up by the spring hook 64. When the second slide bar 63 contacts the switch 65, the feeding mechanism 8 is triggered by the switch 65 to replenish the material.

[0037] At the same time, the first driving motor 51 is started, and the connecting rod 52 is driven to rotate by the first driving motor 51, and the connecting rod 52 drives the slidably connected stirring rod 57 to rotate, so as to stir the raw materials;

[0038] When the switch 65 is triggered, the electric telescopic plate 84 is triggered to be extended and retracted by the switch 65, and the baffle 85 is pushed to move by the electric telescopic plate 84. When the discharge trough 86 coincides with the second discharge port 83, the material is discharged through the second discharge port 83. During the discharge process, the filter screen 66 is pressed down, so that the second slide bar 63 loses contact with the switch 65. At this time, the switch 65 stops triggering the electric telescopic plate 84. At this time, the electric telescopic plate 84 drives the baffle 85 to retract, thereby blocking the second discharge port 83.

[0039] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An automatic feeding device for aluminum-based alloy processing, characterized in that: include: A first bottom plate (1), a stirring tank (2) and a first discharge port (3); the stirring tank (2) is arranged at the upper end of the first bottom plate (1); the first discharge port (3) is arranged at the front end of the stirring tank (2); a heating mechanism (4) is arranged on the side of the stirring tank (2); a stirring mechanism (5) is rotatably arranged at the lower end of the stirring tank (2); a weight detection mechanism (6) is arranged on the inside of the stirring tank (2); a lifting mechanism (7) is arranged on the side of the first bottom plate (1); the lifting mechanism (7) is connected to a feeding mechanism (8); and the feeding mechanism (8) is arranged on the upper end of the stirring tank (2).

2. The automatic feeding device for aluminum-based alloy processing according to claim 1, characterized in that: The heating mechanism (4) comprises a heat conducting plate (41), a rotating block (42), a connecting plate (43), a bolt (44) and a heater (45); the heat conducting plates (41) are symmetrically arranged on the side of the stirring tank (2); two heat conducting plates (41) are rotatably connected via the rotating block (42); the sides of the two heat conducting plates (41) are both connected to connecting plates (43); the two connecting plates (43) are threadedly connected via bolts (44); and the sides of the heat conducting plates (41) are provided with a heater (45).

3. The automatic feeding device for aluminum-based alloy processing according to claim 1, characterized in that: A first drive motor (51) is disposed at the lower end of the stirring tank (2); an output shaft of the first drive motor (51) is connected to a connecting rod (52); the connecting rod (52) is disposed inside the stirring tank (2); and a first sliding groove (53) is symmetrically provided on a side of the connecting rod (52).

4. The automatic feeding device for aluminum-based alloy processing according to claim 3 is characterized in that: The lower end of the first sliding groove (53) is connected to a first housing (54), the first housing (54) is slidably connected to a first sliding rod (55), and a spring column (56) is arranged inside the first housing (54).

5. The automatic feeding device for aluminum-based alloy processing according to claim 4 is characterized in that: The stirring mechanism (5) comprises a stirring rod (57), the first sliding rod (55) is connected to the stirring rod (57), and the stirring rod (57) is slidably connected to the connecting rod (52).

6. The automatic feeding device for aluminum-based alloy processing according to claim 1, characterized in that: The weight detection mechanism (6) comprises a second slide groove (61), a second shell (62), a second slide bar (63), a spring hook (64), a switch (65) and a filter (66); two second slide grooves (61) are symmetrically provided on the inner side of the mixing tank (2); a second shell (62) is provided on the inner side of the second slide groove (61); the second shell (62) is slidably connected to the second slide bar (63); a spring hook (64) is provided inside the second shell (62); a switch (65) is provided inside the second shell (62); the second slide bar (63) is connected to the filter (66); and the filter (66) is slidably connected to the second slide groove (61).

7. The automatic feeding device for aluminum-based alloy processing according to claim 1, characterized in that: The lifting mechanism (7) comprises a second base plate (71), a support column (72), a second drive motor (73), a threaded rod (74), a third slide bar (75) and a connecting block (76); two second base plates (71) are symmetrically arranged on the side of the first base plate (1); the upper end of the second base plate (71) is connected to the support column (72); the upper end of one of the support columns (72) is provided with a second drive motor (73); the output shaft of the second drive motor (73) is connected to a threaded rod (74); the threaded rod (74) is arranged in a groove on the side of the support column (72); the inner side of the groove on the side of the other support column (72) is provided with a third slide bar (75); the threaded rod (74) is threadedly connected to the connecting block (76); the third slide bar (75) is slidably connected to the connecting block (76).

8. The automatic feeding device for aluminum-based alloy processing according to claim 7, characterized in that: The feeding mechanism (8) comprises a material storage barrel (81), a material guide plate (82), a second material discharge port (83), an electric telescopic plate (84), a baffle (85) and a material discharge trough (86); the material storage barrel (81) is connected between the two connecting blocks (76); a material guide plate (82) is arranged inside the material storage barrel (81); a second material discharge port (83) is arranged at the bottom end of the material storage barrel (81); an electric telescopic plate (84) is connected to the bottom surface of the material storage barrel (81); an output end of the electric telescopic plate (84) is connected to the baffle (85); a material discharge trough (86) is opened on the side of the baffle (85); and the material discharge trough (86) coincides with the second material discharge port (83).

Citation Information

Patent Citations

  • Safety smelting device for aluminum base alloy processing

    CN217410655U