Simulation test device for testing cable performance
By introducing a resistive heating rod and a cooler into the simulation test device, combined with the temperature sensor and tensile test function, the problem that the existing device cannot simulate a high temperature environment is solved, and the evaluation and safe testing process of cable high temperature resistance performance are realized.
Patent Information
- Application Number
- CN202421609554.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The existing cable performance simulation test devices cannot effectively simulate and adjust the temperature environment, and cannot test the performance of the cable in high temperature environments.
A simulation test device is designed, including a resistive heating rod and a fan. The temperature is detected by a temperature sensor and the heating or cooling is adjusted to simulate high and low temperature environments, and at the same time it has the function of tensile testing.
The performance test of the cable in high temperature environment is achieved, its high temperature resistance and service life are evaluated, while ensuring the safety of the user and avoiding the risk of scalds.
Smart Images

Figure CN222850543U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of simulation test, in particular to a simulation test device for testing cable performance. Background Art
[0002] Cable is a device for transmitting electric energy or signals, usually composed of several or several groups of wires, usually a rope-like cable twisted together by several or several groups of wires (at least two in each group), each group of wires is insulated from each other, and often twisted around a center, and the entire outside is covered with a highly insulating covering. The cable has the characteristics of internal power supply and external insulation. Before installing the cable, it is necessary to test the performance of the cable, such as transmission loss, durability and reliability. The simulation test device provides an important means for studying and testing cables. It can test the cable in a laboratory environment, simulating the actual operating environment.
[0003] The cable performance simulation test device in the prior art can often only perform a single tensile performance test, but this is far from meeting the needs of comprehensive performance inspection. In particular, the current simulation test device cannot simulate and adjust the temperature environment well, and therefore cannot test the performance of the cable in a high temperature environment. Because the electrical properties, mechanical properties and even life of the cable will be affected by temperature changes, there is a problem of inconvenience in adjusting to the high temperature environment. Utility Model Content
[0004] The main purpose of the utility model is to provide a simulation test device for testing cable performance, which can effectively solve the problems raised in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A simulation test device for testing cable performance, comprising a test shell, a door panel, a test mechanism, a cable body and a simulation mechanism, wherein the door panel is hinged to the outer surface of the test shell, the test mechanism is fixedly connected to the inner wall of the test shell, the outer surface of the cable body is in contact with the outer surface of the test mechanism, the simulation mechanism is fixedly connected to the inner wall of the test shell, the simulation mechanism comprises a fixing rod fixedly connected to the inner wall of the test shell, and the inner wall of the fixing rod is fixedly connected to a resistance heating rod;
[0007] The outer surface of the resistance heating rod is electrically connected to a PLC control panel through a wire, and the outer surface of the PLC control panel is fixedly connected to the outer surface of the door panel;
[0008] The testing mechanism comprises a limit frame fixedly connected to the inner wall of the testing housing, a sliding plate is slidably connected to the outer surface of the limit frame, and a detection plate is fixedly connected to the lower surface of the sliding plate;
[0009] Furthermore, the simulation mechanism also includes a cooling fan fixedly connected to the upper surface of the test shell, the output port of the cooling fan is fixedly connected to a connecting pipe, the other end of the connecting pipe is fixedly connected to the inner wall of the test shell, and the outer surface of the test shell is provided with an air outlet;
[0010] Furthermore, a temperature sensor is fixedly connected to a side of the door panel away from the PLC control panel, and an outer surface of the temperature sensor is electrically connected to an outer surface of the PLC control panel via a wire;
[0011] Furthermore, the detection boards are provided in two groups, the detection boards in the other group are fixedly connected to the inner wall of the test housing, and the outer surfaces of the detection boards are fixedly connected to the mounting frames, and the outer surfaces of the two groups of detection boards are fitted with the two ends of the cable body;
[0012] Furthermore, the inner side surface of the mounting frame is slidably connected to the outer surface of the cable body, and the outer surface of the mounting frame is threadedly connected with a bolt, the other end of the bolt passes through the outer surface of the mounting frame and is rotatably connected to a locking block, and the outer surface of the locking block is in contact with the outer surface of the cable body;
[0013] Furthermore, the test mechanism also includes a reduction motor fixedly connected to the upper surface of the test housing, the output shaft of the reduction motor passes through the outer surface of the test housing and is fixedly connected to a threaded rod, the lower end of the threaded rod is rotatably connected to the inner wall of the test housing, and the outer surface of the threaded rod is threadedly connected to the outer surface of the sliding plate;
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The temperature inside the test housing can be detected by the set temperature sensor, and then the resistance heating rod can be started to heat the test housing. The high temperature resistance and service life of the cable can be evaluated by testing the performance changes of the cable body in a high temperature environment for a long time. Then the air cooler is started to reduce the temperature inside the test housing. Under low temperature conditions, the temperature of the cable body drops, which is convenient for adjusting the temperature of the cable body, preventing the user from getting burned when taking out the heated cable.
[0016] 2. Insert the two ends of the cable body into the installation frame respectively, and then rotate the bolt. The rotation of the bolt drives the locking block to move toward the outer surface of the cable body, so as to facilitate clamping the two ends of the cable body. Then, start the reduction motor, and the output shaft of the reduction motor drives the threaded rod to rotate. The rotation of the threaded rod drives the sliding plate to slide on the outer surface of the limit frame, so as to facilitate the tensile test of the outer surface of the cable body. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the front cross-sectional structure of the overall structure of the utility model;
[0019] Figure 3 for Figure 2 A is a schematic diagram of the enlarged structure of the middle part;
[0020] Figure 4 It is a schematic diagram of a top view cross-sectional structure of the overall structure of the utility model.
[0021] In the figure: 1. test housing; 2. door panel; 3. test mechanism; 301. reduction motor; 302. sliding plate; 303. detection plate; 304. bolt; 305. installation frame; 306. limit frame; 307. threaded rod; 308. locking block; 4. cable body; 5. simulation mechanism; 501. air cooler; 502. fixing rod; 503. connecting pipe; 504. resistance heating rod; 505. temperature sensor; 506. plc control panel; 507. air outlet. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] like Figure 1 - Figure 4 As shown, a simulation test device for testing cable performance includes a test shell 1, a door panel 2, a test mechanism 3, a cable body 4 and a simulation mechanism 5, the door panel 2 is hinged to the outer surface of the test shell 1, the test mechanism 3 is fixedly connected to the inner wall of the test shell 1, the outer surface of the cable body 4 is in contact with the outer surface of the test mechanism 3, and the simulation mechanism 5 is fixedly connected to the inner wall of the test shell 1, characterized in that: the simulation mechanism 5 includes a fixed rod 502 fixedly connected to the inner wall of the test shell 1, the inner wall of the fixed rod 502 is fixedly connected with a resistance heating rod 504, the outer surface of the resistance heating rod 504 is electrically connected to a plc control panel 506 through a wire, and the outer surface of the plc control panel 506 is fixedly connected to the outer surface of the door panel 2.
[0024] In order to adjust the test environment of the cable, the simulation mechanism 5 also includes a cooler 501 fixedly connected to the upper surface of the test shell 1, and the output port of the cooler 501 is fixedly connected to a connecting pipe 503, the other end of the connecting pipe 503 is fixedly connected to the inner wall of the test shell 1, and an air outlet 507 is provided on the outer surface of the test shell 1. The connecting pipe 503 can be used to cool the inside of the test shell 1, so that the hot air in the test shell 1 can be discharged from the air outlet 507. A temperature sensor 505 is fixedly connected to the side of the door panel 2 away from the plc control panel 506, and the outer surface of the temperature sensor 505 is electrically connected to the outer surface of the plc control panel 506 through a wire. The temperature sensor 505 is used to detect the temperature inside the test shell 1 and to adjust the temperature inside the test shell 1 in time.
[0025] It is worth mentioning that the temperature inside the test housing 1 can be detected by the set temperature sensor 505, and then the resistance heating rod 504 can be started. The resistance heating rod 504 can heat the inside of the test housing 1, and the high temperature resistance and service life of the cable can be evaluated by testing the performance changes of the cable body 4 in a high temperature environment for a long time. Then, the air cooler 501 is started to reduce the temperature inside the test housing 1. Under low temperature conditions, the temperature of the cable body 4 drops, which makes it easy to adjust the temperature of the cable body 4, thereby preventing the user from getting burned when taking out the heated cable.
[0026] In order to facilitate the simulation of the tensile performance of the cable, the test mechanism 3 includes a limit frame 306 fixedly connected to the inner wall of the test shell 1, and the outer surface of the limit frame 306 is slidably connected to the sliding plate 302, and the lower surface of the sliding plate 302 is fixedly connected to the detection plate 303, wherein the outer surface of the detection plate 303 is also electrically connected to the outer surface of the temperature sensor 505 through a wire, and then through the integrated detection current, voltage and resistance detection functions in the temperature sensor 505, it is convenient to detect the current, voltage and resistance of the cable body 4. This technology is a prior art. There are two groups of detection boards 303, and the other group of detection boards 303 is fixedly connected to the inner wall of the test shell 1, and the outer surfaces of the detection boards 303 are fixedly connected to the mounting frames 305. The outer surfaces of the two groups of detection boards 303 are fitted with the two ends of the cable body 4. The two groups of detection boards 303 are convenient for measuring the current and voltage of the cable body 4 during the detection process, wherein the inner side surface of the mounting frame 305 is slidably connected to the outer surface of the cable body 4, and the mounting frame The outer surface of the frame 305 is threadedly connected with a bolt 304, and the other end of the bolt 304 passes through the outer surface of the mounting frame 305 and is rotatably connected to a locking block 308. The outer surface of the locking block 308 fits the outer surface of the cable body 4. By rotating the bolt 304, the bolt 304 can drive the locking block 308 to move toward the center of the mounting frame 305, thereby facilitating the clamping of cable bodies 4 of different sizes. The testing mechanism 3 also includes a reduction motor 301 fixedly connected to the upper surface of the testing housing 1, and the output shaft of the reduction motor 301 passes through the outer surface of the testing housing 1 and is fixedly connected to a threaded rod 307, the lower end of the threaded rod 307 is rotatably connected to the inner wall of the testing housing 1, and the outer surface of the threaded rod 307 is threadedly connected to the outer surface of the sliding plate 302. By starting the reduction motor 301, the output shaft of the reduction motor 301 drives the threaded rod 307 to rotate, thereby enabling the sliding plate 302 to drive the detection plate 303 and the upper end of the cable body 4 to move upward, thereby facilitating the tensile test of the cable body 4.
[0027] It is worth mentioning that the two ends of the cable body 4 are respectively inserted into the mounting frame 305, and then the bolt 304 is rotated. The rotation of the bolt 304 drives the locking block 308 to move toward the outer surface of the cable body 4, thereby facilitating the clamping of the two ends of the cable body 4. Then, by starting the reduction motor 301, the output shaft of the reduction motor 301 drives the threaded rod 307 to rotate, and the rotation of the threaded rod 307 drives the sliding plate 302 to slide on the outer surface of the limit frame 306, thereby facilitating the tensile test of the outer surface of the cable body 4.
[0028] Working principle: The temperature inside the test housing 1 can be detected by the set temperature sensor 505, and then the resistance heating rod 504 is started. The resistance heating rod 504 can heat the inside of the test housing 1, which is convenient for detecting the performance of the cable body 4 in a high temperature environment. The high temperature resistance and service life of the cable are evaluated by testing the performance changes of the cable body 4 in a high temperature environment for a long time. Then the air cooler 501 is started. The air cooler 501 processes the external hot air into cold air and blows it into the test housing 1, thereby facilitating the reduction of the temperature inside the test housing 1, facilitating the protection of the users, and reducing the occurrence of users being scalded by the cable. By inserting the two ends of the cable body 4 into the mounting frame 305 respectively, and then rotating the bolt 304, the rotation of the bolt 304 drives the locking block 308 to move toward the outer surface of the cable body 4, thereby facilitating the clamping of the two ends of the cable body 4, and then starting the reduction motor 301, the output shaft of the reduction motor 301 drives the threaded rod 307 to rotate, and the rotation of the threaded rod 307 drives the sliding plate 302 to slide on the outer surface of the limit frame 306, thereby facilitating the tensile test of the outer surface of the cable body 4.
[0029] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. However, the terms "include", "comprises" or any other variations are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements that are not explicitly listed, or include elements that are inherent to such process, method, article or device. In the absence of more restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device that includes the elements.
[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A simulation test device for testing cable performance, comprising a test housing (1), a door panel (2), a test mechanism (3), a cable body (4) and a simulation mechanism (5), wherein the door panel (2) is hinged to the outer surface of the test housing (1), the test mechanism (3) is fixedly connected to the inner wall of the test housing (1), the outer surface of the cable body (4) is in contact with the outer surface of the test mechanism (3), and the simulation mechanism (5) is fixedly connected to the inner wall of the test housing (1), characterized in that: The simulation mechanism (5) comprises a fixing rod (502) fixedly connected to the inner wall of the test housing (1), and a resistance heating rod (504) is fixedly connected to the inner wall of the fixing rod (502); The outer surface of the resistance heating rod (504) is electrically connected to a PLC control panel (506) via a wire, and the outer surface of the PLC control panel (506) is fixedly connected to the outer surface of the door panel (2); The testing mechanism (3) comprises a limit frame (306) fixedly connected to the inner wall of the testing housing (1), the outer surface of the limit frame (306) being slidably connected to a sliding plate (302), and the lower surface of the sliding plate (302) being fixedly connected to a detection plate (303).
2. A simulation test device for testing cable performance according to claim 1, characterized in that: The simulation mechanism (5) further comprises an air cooler (501) fixedly connected to the upper surface of the test housing (1), the output port of the air cooler (501) being fixedly connected to a connecting pipe (503), the other end of the connecting pipe (503) being fixedly connected to the inner wall of the test housing (1), and an air outlet (507) being provided on the outer surface of the test housing (1).
3. A simulation test device for testing cable performance according to claim 2, characterized in that: A temperature sensor (505) is fixedly connected to a surface of the door panel (2) away from the PLC control panel (506); an outer surface of the temperature sensor (505) is electrically connected to an outer surface of the PLC control panel (506) via a wire.
4. A simulation test device for testing cable performance according to claim 3, characterized in that: Two groups of the detection plates (303) are provided, the other group of the detection plates (303) is fixedly connected to the inner wall of the test housing (1), and the outer surfaces of the detection plates (303) are fixedly connected to the mounting frames (305), and the outer surfaces of the two groups of the detection plates (303) are in contact with the two ends of the cable body (4).
5. A simulation test device for testing cable performance according to claim 4, characterized in that: The inner side surface of the mounting frame (305) is slidably connected to the outer surface of the cable body (4), and the outer surface of the mounting frame (305) is threadedly connected to a bolt (304), the other end of the bolt (304) passes through the outer surface of the mounting frame (305) and is rotatably connected to a locking block (308), and the outer surface of the locking block (308) is in contact with the outer surface of the cable body (4).
6. A simulation test device for testing cable performance according to claim 5, characterized in that: The test mechanism (3) further comprises a reduction motor (301) fixedly connected to the upper surface of the test housing (1); an output shaft of the reduction motor (301) passes through the outer surface of the test housing (1) and is fixedly connected to a threaded rod (307); the lower end of the threaded rod (307) is rotatably connected to the inner wall of the test housing (1), and the outer surface of the threaded rod (307) is threadedly connected to the outer surface of the sliding plate (302).