Plug connector

By directly injection molding the substrate, insert terminals and wire harness with the shell, the complex assembly process and waterproof failure of the existing four-core plug-in is solved, and a higher degree of automation and plug-in performance is achieved.

CN222851723UActive Publication Date: 2025-05-09LUBO AUTOMOTIVE ELECTRONICS (QUFU) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421410432.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-05-09
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The assembly process of existing four-core plug-ins is complicated manually and has low automation, which is prone to waterproof failure and wiring harness breakage.

Method used

By directly injection molding the substrate, insert terminals and wire harness with the shell, an integrated structure is formed, eliminating the waterproof plug components and part assembly processes, and improving the waterproof performance and tensile strength of the plugs.

Benefits of technology

The assembly process of the plug-in is simplified, the degree of automation is improved, the waterproof performance and tensile strength of the plug-in are enhanced, and the manual operation strength is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222851723U_ABST
    Figure CN222851723U_ABST
Patent Text Reader

Abstract

The utility model discloses a connector clip, which comprises a substrate, the insertion piece terminal is assembled on the substrate, the insertion piece terminal comprises an insulation pad piece and a plurality of terminals fixed on the insulation pad piece, and the plurality of terminals extend out from the two ends of the insulation pad piece in the first direction; the multiple wire harnesses are in one-to-one correspondence with the multiple terminals, one end of each wire harness is configured to be connected to one end of the corresponding terminal, and the connecting positions of the wire harnesses and the terminals are located on the substrate; and the shell is configured to wrap the substrate and simultaneously wrap the end, connected with the terminal, of the wire harness, the insulating pad and part of the terminal, and the other end of the terminal extends out of the shell. The plug connector can improve the waterproof performance, and the tensile strength of the plug connector is improved through direct injection molding of the shell and the wire harness.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of plug connectors, in particular to a plug connector. Background Art

[0002] The existing four-core connectors are generally standard parts from well-known manufacturers, which are assembled by assembling purchased sets of parts. At present, the assembly process of the four-core connector is: first, install a waterproof plug at the core wire to play a waterproof role. Then, rivet the cable wire and the terminal together, and finally, assemble the riveted cable wire and terminal with the connector housing to form a four-core connector.

[0003] However, the above-mentioned existing four-core connectors have the following problems: 1. The assembly process of the complete set of parts is basically manual, and the manual operation procedures are numerous and complicated, the working hours are too long, the assembly efficiency is low, the parts have many levels of coordination, the manual operation intensity is high, and the degree of automation is low. 2. The waterproof plug is easily damaged or improperly installed during the manual operation process, resulting in waterproof failure and affecting the performance of the connector. 3. During the assembly process of the existing four-core connector, the protective layer outside the wiring harness (i.e. the above-mentioned cable) needs to be removed, resulting in the wiring harness being exposed outside the housing of the connector, which is prone to wiring harness breakage due to vibration during normal operation of the vehicle. Summary of the invention

[0004] The utility model aims to solve the problems of the existing four-core connectors, which have many complicated manual operation procedures, high strength, and easy waterproof failure and wire harness breakage. The utility model provides a connector, which can improve the waterproof performance of the connector, directly inject the shell and the wire harness, and improve the tensile strength of the connector.

[0005] To solve the above technical problems, an embodiment of the utility model discloses a plug connector, comprising: a substrate; a plug-in terminal assembled on the substrate, the plug-in terminal comprising an insulating gasket and a plurality of terminals fixed to the insulating gasket, wherein along a first direction, the plurality of terminals extend from both ends of the insulating gasket; a plurality of wiring harnesses corresponding one-to-one to the plurality of terminals, one end of each of the wiring harnesses being configured to be connected to one end of a corresponding one of the terminals, and the connection between the wiring harness and the terminal being located on the substrate; a shell, the shell being configured to wrap the substrate and simultaneously wrap one end of the wiring harness connected to the terminal, the insulating gasket and a portion of the terminal, and the other end of the terminal extending out of the shell.

[0006] With the above technical solution, multiple terminals and substrates are injection molded with an insulating gasket. That is, the insulating gasket wraps a portion of the multiple terminals and the substrate to form an integrated structure. Thus, the terminal and the substrate are fixedly connected to the insulating gasket by injection molding to fix the terminal and the substrate on the insulating gasket, which can save the waterproof plug component of the existing four-core connector and reduce the assembly process of the waterproof plug installation process.

[0007] In addition, multiple terminals and another part of the substrate, insulating gaskets and multiple wiring harnesses are injection molded with the shell. That is, the shell wraps the multiple terminals and another part of the substrate, the insulating gaskets and the multiple wiring harnesses to form an integrated structure. Thus, by fixing the terminals, wiring harnesses, insulating gaskets and substrates with injection molding to fix the terminals, wiring harnesses, insulating gaskets and substrates in the shell, the assembly process of the terminals and wiring harnesses with the shell can be eliminated, the operation can be simplified, manpower can be liberated, and the mechanical participation in the assembly process of the connector can be increased, thereby improving the installation consistency of the product. In addition, direct injection molding of the shell can effectively avoid the occurrence of waterproof failure.

[0008] According to another specific embodiment of the utility model, the embodiment of the utility model discloses a plug connector, the insulating gasket includes: a first gasket, a part of the multiple terminals are injection molded with the first gasket; a second gasket, another part of the multiple terminals are injection molded with the second gasket; wherein the first gasket and the second gasket are assembled in cooperation at one end of the substrate.

[0009] According to another specific embodiment of the utility model, the embodiment of the utility model discloses a plug-in connector, wherein the first gasket includes a first gasket body and a first gasket extending along the first gasket body, and the second gasket includes a second gasket body and a second gasket extending along the second gasket body; wherein, when the first gasket and the second gasket are assembled on the substrate, the first gasket body and the second gasket body are respectively arranged on both sides of the substrate, and the first gasket and the second gasket are respectively located on opposite sides of the substrate.

[0010] With the above solution, the first cushion member and the second cushion member are connected to fix one end of the substrate in the insulating cushion member, thereby defining the position between the substrate and the plurality of terminals.

[0011] According to another specific embodiment of the utility model, the embodiment of the utility model discloses a plug-in connector, wherein the first gasket also includes a first limiting portion and a first fixing portion arranged on the first gasket, and the second gasket also includes a second limiting portion and a second fixing portion arranged on the second gasket; wherein the first limiting portion extends along the second direction and is configured to be accommodated in the second fixing portion, and the second limiting portion extends along the second direction and is configured to be accommodated in the first fixing portion, and the substrate is respectively provided with limiting holes adapted to the first fixing portion and the second fixing portion.

[0012] By adopting the above technical solution, the substrate is fixed on the first limiting portion and the second limiting portion through the limiting holes, thereby limiting the position of the substrate, so that the substrate is more firmly fixed in the insulating pad.

[0013] According to another specific embodiment of the utility model, the embodiment of the utility model discloses a plug-in connector, wherein the first cushion also includes a first positioning portion arranged on the first cushion body, and the second cushion includes a second positioning portion arranged on the second cushion body, and the first positioning portion and the second positioning portion extend outside the outer shell respectively.

[0014] By adopting the above technical solution, the first positioning part and the second positioning part are provided to distinguish the first cushion and the second cushion, thereby preventing the placement position of the insulating cushion from being incorrect during the injection molding process, and improving the work efficiency and accuracy of manual placement.

[0015] According to another specific embodiment of the utility model, the embodiment of the utility model discloses a plug connector, wherein the plug terminal also includes a plurality of plugs for assisting the connection between the wiring harness and the terminal, each of the plugs is arranged at one end of each terminal connected to the wiring harness, and one end of each of the plugs close to the terminal is fixed in the insulating gasket.

[0016] According to another specific embodiment of the utility model, the embodiment of the utility model discloses a plug connector, each of the plug-in pieces includes a riveted portion, and the shell is configured to simultaneously wrap the riveted portion; along the first direction, one end of each of the terminals is configured to be riveted to one end of the riveted portion of a corresponding one of the plug-ins, and one end of each of the wiring harnesses is configured to be riveted to the other end of the riveted portion of a corresponding one of the plug-ins, so that the multiple terminals are electrically connected to the multiple wiring harnesses in a one-to-one correspondence.

[0017] According to another specific embodiment of the present invention, the embodiment of the present invention discloses a plug connector, wherein both sides of the third direction of the one end of each plug piece close to the terminal are provided with a plurality of protrusions spaced apart along the first direction.

[0018] According to another specific embodiment of the present invention, an embodiment of the present invention discloses a plug connector, wherein both sides of the riveted portion in the third direction are provided with a plurality of riveted sheets staggered along the first direction.

[0019] By adopting the above technical solution, multiple riveting sheets are formed at one time during riveting to ensure the consistency of the riveted parts. In addition, the staggered design of multiple riveting sheets can improve the material utilization rate during stamping and reduce the material cost of the product.

[0020] According to another specific embodiment of the utility model, the embodiment of the utility model discloses a plug connector, the substrate includes a board body and partitions respectively arranged on two sides of the board body, the partitions cooperate with the board body to separate each terminal into a plurality of independent areas.

[0021] By adopting the above technical solution, the partition part can avoid short circuit between the two riveted terminals in the first gasket, or between the two riveted terminals in the second gasket, and the plate body can avoid short circuit between the riveted terminals in the first gasket and the riveted terminals in the second gasket. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The three-dimensional diagram of the plug connector of the utility model is shown Figure 1 ;

[0023] Figure 2 The three-dimensional diagram of the plug connector of the utility model is shown Figure 2 , wherein the housing is not shown;

[0024] Figure 3 The three-dimensional diagram of the plug connector of the utility model is shown Figure 3 , wherein the housing and the first cushion are not shown;

[0025] Figure 4 A three-dimensional diagram showing the terminal, the insert and the base plate of the plug connector according to the embodiment of the utility model;

[0026] Figure 5 A three-dimensional diagram showing the terminal, the insert, the insulating gasket and the substrate of the plug connector of the embodiment of the utility model;

[0027] Figure 6 A three-dimensional view of a substrate of a connector according to an embodiment of the utility model is shown. DETAILED DESCRIPTION

[0028] The following specific embodiments illustrate the implementation of the present invention, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Although the description of the present invention will be introduced in conjunction with the preferred embodiment, this does not mean that the features of this invention are limited to this implementation. On the contrary, the purpose of introducing the invention in conjunction with the implementation is to cover other options or modifications that may extend based on the claims of the present invention. In order to provide a deep understanding of the present invention, the following description will include many specific details. The present invention can also be implemented without using these details. In addition, in order to avoid confusion or blurring the focus of the present invention, some specific details will be omitted in the description. It should be noted that, in the absence of conflict, the embodiments in the present invention and the features in the embodiments can be combined with each other.

[0029] It should be noted that in this specification, similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0030] In the description of this embodiment, it should be noted that the terms "upper", "lower", "inner", "bottom", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is usually placed when used. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0031] The terms “first”, “second”, etc. are only used for distinguishing descriptions and should not be understood as indicating or implying relative importance.

[0032] In the description of this embodiment, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this embodiment can be understood according to specific circumstances.

[0033] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0034] refer to Figure 1 and Figure 2The present invention provides a plug connector 1, comprising a plug terminal, a substrate 30 and a housing 40. The plug terminal comprises an insulating gasket 20 and a plurality of terminals 10 fixed to the insulating gasket 20, along a first direction (such as Figure 2 A plurality of terminals 10 extend from both ends of the insulating spacer 20 .

[0035] Specifically, each terminal 10 is arranged along a first direction (eg Figure 2 In addition, refer to Figure 3 , the plug-in terminal of the plug connector 1 of the embodiment of the present application also includes a plurality of plug-ins 11. The plurality of plug-ins 11 correspond one-to-one to the plurality of terminals 10, and each plug-in 11 includes a rivet portion 114. Along the first direction X, one end 101 of each terminal 10 is configured to be riveted to one end 1141 of the rivet portion 114 of a corresponding plug-in 11 (as described later). And, the plug connector 1 also includes a plurality of wiring harnesses 12 corresponding one-to-one to the plurality of terminals 10, and the plug-ins 11 are used to assist the wiring harnesses 12 in connecting with the terminals 10. Along the first direction X, one end 121 of each wiring harness 12 is configured to be riveted to the other end 1142 of the rivet portion 114 of a corresponding plug-in 11.

[0036] That is, the multiple terminals 10 and the multiple wiring harnesses 12 are riveted one-to-one with the multiple plug-ins 11, so that one end 121 of each wiring harness 12 in the plug connector 1 provided in the embodiment of the present application is configured to be connected to one end 101 of a corresponding terminal 10, and the connection between the wiring harness 12 and the terminal 10 is located on the substrate 30. That is, the multiple terminals 10 are electrically connected to the multiple wiring harnesses 12 one-to-one.

[0037] It should be noted that the embodiment of the present application does not limit the number of the multiple terminals 10, the multiple plugs 11, and the multiple wiring harnesses 12, as long as the multiple terminals 10, the multiple plugs 11, and the multiple wiring harnesses 12 correspond to each other. For example, there may be three terminals 10, three plugs 11, and three wiring harnesses 12, or there may be four terminals 10, four plugs 11, and four wiring harnesses 12.

[0038] The following embodiments of the present application are described by taking a four-core connector, namely four terminals 10 , four plug-ins 11 and four wiring harnesses 12 as an example.

[0039] Continue to refer Figure 1 and Figure 2 Combined with Figure 3 and Figure 4 The substrate 30 extends along the first direction X and is configured to be disposed between any two adjacent terminals 10 (i.e., the plugs 11). That is, a portion of the substrate 30 is disposed between any two adjacent terminals 10. That is, the portion of the substrate 30 is used to separate the two adjacent terminals 10. For example, Figure 4As shown, along the second direction (such as Figure 4 A plate body 33 of a substrate 30 is provided between two adjacent terminals 10 (as described later), or a plate body 33 of a substrate 30 is provided along a third direction (as shown in the Y direction in FIG. Figure 4 A partition portion 32 (as described later) of the substrate 30 is provided between two adjacent terminals 10 (shown in the Z direction).

[0040] In addition, the insulating gasket 20 is formed by injection molding at least on the first part of the circumferential outer wall 1001 of the plurality of terminals 10 and the first part of the circumferential outer wall 1101 of the plurality of plugs 11, and each plug 11 is fixed in the insulating gasket 20 at one end 111 close to the terminal 10. The housing 40 is formed by injection molding at least on the second part of the circumferential outer wall 1002 of the plurality of terminals 10 and the circumferential outer wall 301 of the substrate 30, the axial direction (such as Figure 4 E direction) on both sides, the circumferential outer wall 1201 (as shown in FIG. Figure 3 As shown) and the second part of the circumferential outer wall 1102 of the plurality of inserts 11, and the part of the circumferential outer wall 201 of the insulating gasket 20 (as shown) Figure 2 As shown), injection molding on both sides of axial E.

[0041] That is, the insulating gasket 20 in the embodiment of the present application wraps the plurality of terminals 10, the plurality of plugs 11 and a part of the substrate 30 to form an integrated structure. Thus, the terminals 10, the plugs 11 and the substrate 30 are fixedly connected to the insulating gasket 20 by injection molding to fix the terminals 10, the plugs 11 and the substrate 30 on the insulating gasket 20, which can omit the waterproof plug component of the existing four-core plug connector and reduce the assembly process of the waterproof plug installation process.

[0042] It should be noted that the terminal 10 of the embodiment of the present application is designed as an extrusion-molded self-made part, which is fast to mold, low in cost and high in efficiency. In addition, in some possible embodiments, the terminal 10 is a completely symmetrical structure, and the operator can place the terminal 10 in the injection mold in any direction during injection molding, so as to significantly improve the injection molding efficiency and the injection molding success rate.

[0043] For example, Figure 4 As shown, the terminal 10 of the embodiment of the present application includes a recess 13. The recess 13 is provided on the first part of the circumferential outer wall 1001 of the terminal 10. When the first part of the circumferential outer wall 1001 of the terminal 10 is injection molded on the insulating gasket 20 (such as Figure 2 When the terminal 10 is in the mold, the concave portion 13 is configured to ensure the firmness of the combination between the terminal 10 and the injection molding material after injection molding, so as to limit the terminal 10 relative to the insulating pad 20 (as shown in FIG. Figure 2 As shown) moves along a first direction X.

[0044] And, continue to refer to Figure 1 and Figure 2 Combined with Figure 3 The housing 40 in the embodiment of the present application is configured to wrap the substrate 30 and simultaneously wrap one end 121 of the wiring harness 12 connected to the terminal 10, the insulating gasket 20, a portion of the terminal 10 and the riveted portion 114, and the other end 102 of the terminal 10 extends out of the housing 40.

[0045] Specifically, the housing 40 wraps a plurality of terminals 10, a plurality of plugs 11 and another part of the substrate 30, as well as the insulating gasket 20 and a plurality of wiring harnesses 12 to form an integrated structure. Thus, the terminals 10, plugs 11, wiring harnesses 12, insulating gaskets 20 and substrates 30 are fixedly connected by injection molding to fix the terminals 10, plugs 11, wiring harnesses 12, insulating gaskets 20 and substrates 30 in the housing 40, which can eliminate the assembly process of the terminals 10 and wiring harnesses 12 with the housing 40, simplify the operation, free up manpower, and at the same time increase the mechanical participation in the assembly process of the connector 1, thereby improving the installation consistency of the product. In addition, the housing 40 is directly injection molded, which can effectively avoid the occurrence of waterproof failure.

[0046] In some possible implementations, reference Figure 2 Combined with Figure 3 and Figure 5 The insulating cushion 20 includes a first cushion 21 and a second cushion 22 connected to the first cushion 21. Exemplarily, the first direction (eg Figure 2 The cross-sectional shapes of the first cushion member 21 and the second cushion member 22 along the second direction (as shown in the X direction) are both L-shaped. Figure 2 The Y direction is shown in the figure) and is connected to one end of the substrate 30.

[0047] Specifically, the first cushion 21 includes a first cushion body and a first gasket extending along the first cushion body, the first gasket has a first limiting portion 211 and a first fixing portion 212, the second cushion 22 includes a second cushion body and a second gasket extending along the second cushion body, the second gasket has a second limiting portion 221 and a second fixing portion 222, and the first cushion 21 is configured to be interference connected to the second cushion 22.

[0048] When the first cushion member 21 and the second cushion member 22 are assembled on the substrate 30, along the third direction Z, the first cushion member body and the second cushion member body are respectively arranged on two sides of the substrate 30, and along the second direction Y, the first cushion member and the second cushion member are respectively located on two opposite sides of the substrate 30. Figure 5 The first limiting portion 211 is configured to be accommodated in the second fixing portion 222, and the second limiting portion 221 extends along the second direction (as shown in the Y direction). Figure 3 2 (shown in the Y direction) and is configured to be accommodated in the first fixing portion 212 (as shown in the Y direction) Figure 2 ). For example, Figure 2 , Figure 3 and Figure 5 As shown, the first limiting portion 211 and the second limiting portion 221 of the embodiment of the present application include cylindrical protrusions, and the first fixing portion 212 and the second fixing portion 222 include circular holes adapted to the cylindrical protrusions; but not limited thereto, the embodiment of the present application does not specifically limit the structures of the limiting portion (i.e., the first limiting portion 211 and the second limiting portion 221) and the fixing portion (i.e., the first fixing portion 212 and the second fixing portion 222), as long as the interference connection between the first cushion member 21 and the second cushion member 22 can be satisfied. Exemplarily, the second direction Y is perpendicular to the first direction X.

[0049] like Figure 5 As shown, along the second direction Y, one end 3001 of the board body 33 in the first direction X is disposed between the first cushion member 21 and the second cushion member 22. That is, the first cushion member 21 and the second cushion member 22 are interference-connected to fix one end 3001 of the board body 33 in the insulating cushion member 20, thereby defining the position between the substrate 30 and the plurality of terminals 10.

[0050] In some possible implementations, reference Figure 6 Combined with Figure 3 and Figure 5 The substrate 30 includes a first direction (such as Figure 6 The limiting holes 31 and the partitioning parts 32 at both ends (as shown in the X direction) are respectively matched with the first fixing part 212 and the second fixing part 222.

[0051] Specifically, refer to Figure 3 and Figure 6 Combined with Figure 2 and Figure 5 The limiting hole 31 is provided at one end 3001 of the substrate 30 in the first direction X, the first limiting portion 211 is configured to pass through the limiting hole 31 along the second direction Y and be accommodated in the first fixing portion 212, and the second limiting portion 221 is configured to pass through the limiting hole 31 along the second direction Y and be accommodated in the second fixing portion 222. That is, the plate body 33 is fixed on the first limiting portion 211 of the first cushion 21 and the second limiting portion 221 of the second cushion 22, thereby limiting the position of the substrate 30, so that the substrate 30 is more firmly fixed in the insulating cushion 20.

[0052] It should be noted that the embodiment of the present application does not impose any specific limitation on the structure of the limiting hole 31 , as long as the limiting portion can pass through the hole so that the substrate 30 is fixed between the first cushion member 21 and the second cushion member 22 .

[0053] refer to Figure 6 Combined with Figure 5The partition 32 is disposed at the other end 3002 of the plate body 33 in the first direction X. Along the second direction Y, the partition 32 is convexly disposed on the opposite sides of the plate body 33 to separate the plates along the third direction (such as Figure 5 The terminals 10 (i.e., the plugs 11) are arranged at intervals (as shown in the Z direction in the figure), and the separators 32 cooperate with the board body 33 to separate the terminals 10 into multiple independent areas. Exemplarily, the third direction Z is perpendicular to the second direction Y, and the third direction Z is perpendicular to the first direction X.

[0054] Therefore, the substrate 30 (e.g., the partition 32) of the embodiment of the present application can prevent the short circuit between the two riveted terminals 10 (i.e., the plugs 11) in the first cushion 21, or the short circuit between the two riveted terminals 10 in the second cushion 22. In addition, the substrate 30 (e.g., the plate body 33) can also prevent the short circuit between the riveted terminals 10 in the first cushion 21 and the riveted terminals 10 in the second cushion 22.

[0055] In some possible implementations, reference Figure 1 Combined with Figure 2 The housing 40 includes a first through hole 41 and an opening 42 , and the wire harness 12 includes a wire harness outer skin 121 .

[0056] Specifically, along the first direction (such as Figure 1 The first through hole 41 and the opening 42 are provided at opposite ends of the housing 40, and a portion of the wiring harness outer skin 121 passes through the first through hole 41 and is provided in the housing 40. The other end 102 ( Figure 1 Not shown, such as Figure 2 42 ).

[0057] As mentioned above, the connector 1 of the embodiment of the present application fixes the wire harness 12 in the housing 40 by injection molding. That is, the housing 40 and the wire harness 12 are directly injection molded into an integral component, so that water vapor cannot enter the interior of the housing 40. There is no need to peel off the wire harness sheath 121 of the wire harness 12 during operation, and part of the wire harness sheath 121 is injection molded in the housing 40, which can protect the wire harness 12 and improve the tensile strength of the connector 1.

[0058] In some possible implementations, reference Figure 5 Combined with Figure 1 The first cushion 21 includes a first positioning portion 213 disposed on the first cushion body, and the second cushion 22 includes a second positioning portion 223 disposed on the second cushion body. The first positioning portion 213 and the second positioning portion 223 extend outside the housing 40 respectively.

[0059] Specifically, along the third direction (such as Figure 5The first positioning portion 213 and the second positioning portion 223 are located on opposite sides of the plurality of terminals 10 and extend outside the housing 40. Exemplarily, the first positioning portion 213 and the second positioning portion 223 include two rectangular positioning columns of different shapes to prevent errors in the placement of the insulating gasket 20 during the injection molding process, thereby improving the efficiency and accuracy of manual placement. However, the present application is not limited to this, and the specific structure of the first positioning portion 213 and the second positioning portion 223 is not limited, as long as it is easy to distinguish.

[0060] In some possible implementations, reference Figure 4 Combined with Figure 2 and Figure 3 One end 111 of the plug 11 of the embodiment of the present application is arranged in the insulating gasket 20, and both sides of the third direction Z of the end 111 of each plug 11 close to the terminal 10 are provided with a plurality of protrusions 113 arranged at intervals along the first direction X.

[0061] like Figure 4 As shown, the riveted portion 114 is disposed at the other end 112 of the insert 11 , and a plurality of riveted pieces 1143 staggered along the first direction X are disposed on both sides of the riveted portion 114 in the third direction Z.

[0062] Specifically, refer to Figure 3 and Figure 4 , along the first direction (such as Figure 3 One end 111 of each insert 11 is disposed on the insulating pad 20 (ie, the first pad 21 and the second pad 22, Figure 3 In the figure (the first cushion member 21 is hidden), one end 1141 of the riveted portion 114 is configured as a riveted terminal 10, and the other end 1142 of the riveted portion 114 is configured as a riveted wiring harness 12.

[0063] Exemplarily, the protrusions 113 on both sides of the end 111 of the plug 11 close to the terminal 10 are earth-shaped structures, which can strengthen the connection between the plug 11 and the injection molding material. At the same time, it can keep the inflow of the injection molding material balanced during injection molding, prevent the plug 11 from tilting due to the imbalance of the flow channel of the injection molding material during injection molding, and improve the success rate of injection molding.

[0064] refer to Figure 5 Combined with Figure 3 The riveting portion 114 includes three pairs of riveting sheets 1143, such as Figure 3As shown in the figure, a pair of rivet plates 1143 close to the insulating gasket 20 is used to rivet the terminal 10 so that the terminal 10 is tightly connected to the plug 11, thereby ensuring the conductivity of the terminal 10 and the plug 11; the other two rivet plates 1143 away from the insulating gasket 20 are used to rivet the wiring harness 12 so that the wiring harness 12 is tightly connected to the plug 11, thereby ensuring the conductivity between the wiring harness 12 and the plug 11. The three pairs of rivet plates 1143 are formed at one time during riveting to ensure the consistency of the riveted parts. In addition, the staggered design of the three pairs of rivet plates 1143 can improve the material utilization rate during stamping and reduce the material cost of the product.

[0065] Although the present invention has been illustrated and described with reference to certain preferred embodiments of the present invention, it should be understood by those skilled in the art that the above contents are further detailed descriptions of the present invention in combination with specific embodiments, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. Those skilled in the art may make various changes in form and details, including making several simple deductions or substitutions, without departing from the spirit and scope of the present invention.

Claims

1. A connector, characterized in that: include: substrate; A plug-in terminal is assembled on the substrate, the plug-in terminal comprises an insulating gasket and a plurality of terminals fixed to the insulating gasket, and the plurality of terminals extend from two ends of the insulating gasket along a first direction; a plurality of wiring harnesses corresponding to the plurality of terminals one by one, one end of each of the wiring harnesses being configured to be connected to one end of a corresponding one of the terminals, and a connection between the wiring harnesses and the terminals being located on the substrate; The housing is configured to wrap the substrate and simultaneously wrap one end of the wiring harness connected to the terminal, the insulating pad and a portion of the terminal, and the other end of the terminal extends out of the housing.

2. The connector according to claim 1, characterized in that: The insulating pad comprises: a first cushion, a part of the plurality of terminals being injection-molded with the first cushion; A second cushion, another part of the plurality of terminals and the second cushion are injection-molded; Wherein, the first cushion member and the second cushion member are cooperatively assembled at one end of the substrate.

3. The connector according to claim 2, characterized in that: The first cushion member includes a first cushion member body and a first gasket extending from the first cushion member body, and the second cushion member includes a second cushion member body and a second gasket extending from the second cushion member body; Wherein, when the first cushion member and the second cushion member are assembled on the substrate, the first cushion member body and the second cushion member body are respectively arranged on two sides of the substrate, and the first gasket and the second gasket are respectively located on two opposite sides of the substrate.

4. The connector according to claim 3, characterized in that: The first cushion member further comprises a first limiting portion and a first fixing portion provided on the first cushion, and the second cushion member further comprises a second limiting portion and a second fixing portion provided on the second cushion; wherein, The first limiting portion extends along the second direction and is configured to be accommodated in the second fixing portion. The second limiting portion extends along the second direction and is configured to be accommodated in the first fixing portion. The substrate is provided with limiting holes adapted to the first fixing portion and the second fixing portion, respectively.

5. The connector according to claim 3, characterized in that: The first cushion component further includes a first positioning portion disposed on the first cushion component body, and the second cushion component includes a second positioning portion disposed on the second cushion component body, and the first positioning portion and the second positioning portion extend outside the housing respectively.

6. The connector according to claim 4, characterized in that: The plug terminal also includes a plurality of plugs to assist in connecting the wiring harness to the terminal. Each of the plugs is disposed at one end of each terminal connected to the wiring harness, and one end of each of the plugs close to the terminal is fixed in the insulating pad.

7. The connector according to claim 6, characterized in that: Each of the inserts includes a riveted portion, and the housing is configured to simultaneously wrap the riveted portions; Along the first direction, one end of each of the terminals is configured to be riveted to one end of the riveted portion of a corresponding one of the plug-ins, and one end of each of the wiring harnesses is configured to be riveted to the other end of the riveted portion of a corresponding one of the plug-ins, so that the multiple terminals are electrically connected to the multiple wiring harnesses one by one.

8. The connector according to claim 6, characterized in that: A plurality of protrusions spaced apart along the first direction are provided on both sides of the third direction of the one end of each of the inserts close to the terminal.

9. The connector according to claim 7, characterized in that: A plurality of riveting sheets staggered along the first direction are provided on both sides of the riveting portion in the third direction.

10. The connector according to claim 1, characterized in that: The substrate comprises a board body and partitions respectively arranged on two side surfaces of the board body, and the partitions cooperate with the board body to separate the terminals into a plurality of independent areas.