Modularized solar aluminum alloy frame capable of being efficiently machined

By designing a modular aluminum alloy solar panel frame, using the fitting structure of semicircular blocks and corner codes, combined with the setting of right-angle covers, the problem of time-consuming and labor-intensive frame fixing process in the prior art is solved, and efficient assembly and good sealing are achieved.

CN222852232UActive Publication Date: 2025-05-09YONGZHEN TECH (WUHU) CO LTD +1
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Patent Information

Application Number
CN202421142767.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-05-09
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The fixing process of existing solar panel frames requires tools, which is time-consuming and labor-intensive, and there is room for improvement.

Method used

A modular solar aluminum alloy frame is designed, made of aluminum alloy. By opening rectangular holes on both sides of the frame body and fixing the support rod, the semicircular block is connected to the support rod, and the semicircular block is fitted with the semicircular groove of the corner code, and the right angle cover plate is set to achieve the connection without fasteners.

Benefits of technology

The assembly process of the border is simplified, the work efficiency is improved, the rainwater and impurities are avoided from entering the inside of the border, and the sealing is increased.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient processing modularized solar energy aluminium alloy frame comprising a main body module, the main body module comprises a plurality of frame bodies with different lengths, corner connectors with two ends respectively inserted into the adjacent frame bodies, and a right angle cover plate with two sides respectively embedded on the adjacent frame bodies, the frame bodies are made of aluminium alloy materials, and the frame bodies are made of aluminium alloy materials. The frame body is used for installing a solar panel and guaranteeing the stability of the solar panel, the end of the frame body is provided with a cavity used for insertion of a corner connector, meanwhile, rectangular holes are symmetrically formed in the two sides of the frame body, supporting rods are fixed to the inner walls of the rectangular holes, and semicircular blocks are rotationally connected to the supporting rods in a sleeving mode, so that the semicircular blocks can rotate conveniently; the corner connector is used for fixedly connecting the two frame bodies which are perpendicular to each other, the semicircular grooves are formed in the two sides of the corner connector, the semicircular blocks are embedded into the semicircular grooves, the corner connector and the frame bodies are fixedly connected together, and the efficient-machining modularized solar aluminum alloy frame has the advantages of being simple in structure, convenient to machine and convenient to assemble.
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Description

Technical Field

[0001] The utility model relates to the technical field of solar panel frames, in particular to a modular solar aluminum alloy frame that is efficiently processed. Background Art

[0002] The solar frame is an important component of the solar panel, which is used to protect the edge of the solar panel and avoid damage to the solar panel. The structure of the solar frame is mainly composed of the frame body connected and enclosed by angle brackets, buckles, screws, etc. The frame body generally adopts a hollow tubular structure, and the two ends of the angle brackets are embedded in the cavity of the adjacent frame body to connect the two frame bodies into a right-angle structure. Finally, the angle brackets are fixedly connected to the frame body using fasteners such as screws or rivets.

[0003] In the prior art, when fasteners are used for fixing, workers usually need to use tools to operate, which is time-consuming and labor-intensive. Therefore, there is room for improvement. Utility Model Content

[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technology.

[0005] To this end, the technical solution adopted by the utility model is: a modular solar aluminum alloy frame with efficient processing, including: a main body module, the main body module includes a plurality of frame bodies of different lengths, corner codes inserted into adjacent frame bodies at both ends, and right-angle cover plates respectively embedded on the adjacent frame bodies on both sides.

[0006] Rectangular holes are symmetrically opened on both sides of the frame body, a support rod is fixed on the inner wall of the rectangular hole, a semicircular block is rotatably sleeved on the support rod, and semicircular grooves are opened on both sides of the corner code, and the semicircular block is embedded in the semicircular groove.

[0007] A plurality of grooves are arranged on both sides of the frame body, and a plurality of cylindrical protrusions are arranged on the inner walls on both sides of the right-angle cover plate, and the cylindrical protrusions are interference-fitted with the grooves.

[0008] In a preferred example, the utility model can be further configured as follows: a plurality of rectangular protrusions are arranged in an array on both sides of the top of the frame body, and a plurality of rectangular grooves are opened in an array on the inner top walls on both sides of the right-angle cover plate, and the rectangular protrusions and the rectangular grooves are embedded in each other.

[0009] In a preferred example, the present invention can be further configured as follows: the frame body and the right-angle cover plate are both made of aluminum alloy.

[0010] In a preferred example, the utility model can be further configured as follows: the outer surfaces of the frame body and the right-angle cover plate are both provided with an anodized film.

[0011] In a preferred example, the utility model can be further configured as follows: when the semicircular block is embedded in the semicircular groove, the right-angle surface of the semicircular block is flush with the outer side surface of the frame body.

[0012] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:

[0013] 1. In the utility model, rectangular holes are provided on both sides of the frame body, and a support rod is fixed on the inner wall of the rectangular hole, a semicircular block is rotatably sleeved on the support rod, and semicircular grooves are provided on both sides of the angle code. When in use, it is only necessary to rotate the semicircular block to the outside of the frame body, and then insert the two ends of the angle code into the adjacent frame bodies respectively, and then rotate the semicircular hole toward the inside of the frame body to make it embedded in the semicircular groove on the angle code, and finally embed the right-angle cover plate into the connecting part of the two frame bodies. No bolts, rivets and other fasteners are required throughout the process. The structure is simple, and the production and installation are convenient, which can effectively improve work efficiency.

[0014] 2. In the present invention, by providing a right-angle cover plate, the connection between the two frame bodies can be sealed to prevent rainwater or impurities from entering the frame body through the connection between the two frame bodies, thereby further improving the practical performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the explosion structure of the utility model;

[0017] Figure 3 It is a schematic diagram of a part of the frame body structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the angle code structure of the utility model.

[0019] Reference numerals:

[0020] 100, main body module; 110, frame body; 111, rectangular hole; 112, support rod; 113, semicircular block; 114, groove; 115, rectangular protrusion; 120, corner code; 121, semicircular groove; 130, right-angle cover plate; 131, cylindrical protrusion; 132, rectangular groove. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.

[0022] Some embodiments of the present invention are described below in conjunction with the accompanying drawings.

[0023] Embodiment 1:

[0024] Combination Figure 1-4 As shown, this embodiment provides a modular solar aluminum alloy frame that can be processed efficiently, including: a main body module 100.

[0025] The main body module 100 includes a plurality of frame bodies 110 of different lengths, corner brackets 120 with two ends respectively inserted into adjacent frame bodies 110 , and right-angle cover plates 130 with two sides respectively embedded in the adjacent frame bodies 110 .

[0026] The frame body 110 is made of aluminum alloy and is used to install solar panels to ensure the stability of the solar panels. A cavity for inserting the corner code 120 is opened at the end of the frame body. At the same time, rectangular holes 111 are symmetrically opened on both sides of the frame body 110. A support rod 112 is fixed on the inner wall of the rectangular hole 111. A semicircular block 113 is rotatably sleeved on the support rod 112 to facilitate the rotation of the semicircular block 113.

[0027] The corner code 120 is used to fix and connect two mutually perpendicular frame bodies 110 together. Semicircular grooves 121 are opened on both sides of the corner code 120. The semicircular block 113 is embedded in the semicircular groove 121 to fix the corner code 120 and the frame body 110 together. At the same time, when the semicircular block 113 is embedded in the semicircular groove 121, the right-angle surface of the semicircular block 113 is flush with the outer side surface of the frame body 110, which is convenient for the subsequent right-angle cover plate 130 to limit the semicircular block 113.

[0028] The right-angle cover plate 130 is used to limit the semicircular block 113 and seal the connection between the two frame bodies 110 to prevent rainwater or impurities from entering the frame body 110 through the connection between the two frame bodies 110. Multiple grooves 114 are provided on both sides of the frame body 110. At the same time, multiple cylindrical protrusions 131 are provided on the inner walls on both sides of the right-angle cover plate 130. The cylindrical protrusions 131 are interference fit with the grooves 114 to ensure the connection stability between the right-angle cover plate 130 and the frame body 110, that is, it can effectively ensure the limiting effect on the semicircular block 113, so that the semicircular block 113 is always embedded in the semicircular groove 121.

[0029] In addition, a plurality of rectangular protrusions 115 are arranged in an array on both sides of the top of the frame body 110, and a plurality of rectangular grooves 132 are opened in an array on the inner top walls on both sides of the right-angle cover plate 130. The rectangular protrusions 115 and the rectangular grooves 132 are interlocked with each other, which can further increase the tightness of the connection between the two mutually perpendicular frame bodies 110.

[0030] The working principle and use process of the utility model are as follows: during assembly, the semicircular blocks 113 on the adjacent frame bodies 110 are rotated outward, and then the two ends of the corner code 120 are respectively inserted into the adjacent frame bodies 110, and then the semicircular hole is rotated toward the inside of the frame body 110 so that it is embedded in the semicircular groove 121 on the corner code 120, and then the right-angle cover plate 130 is embedded between the two frame bodies 110, so that the cylindrical protrusion 131 on the right-angle cover plate 130 and the groove 114 on the frame body 110 are interference fit, and the rectangular protrusion 115 at the top of the frame body 110 is embedded with the rectangular groove 132 on the inner top wall of the right-angle cover plate 130, at this time, the right-angle frame can limit the semicircular block 113 to ensure that the semicircular block 113 is always embedded in the semicircular groove 121, that is, the corner code 120 and the frame body 110 are fixedly connected together to complete the assembly of the solar frame.

[0031] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A modular solar aluminum alloy frame with high efficiency processing, comprising: A main body module (100), characterized in that the main body module (100) comprises a plurality of frame bodies (110) of different lengths, corner brackets (120) at two ends of which are respectively inserted into adjacent frame bodies (110), and right-angle cover plates (130) at two sides of which are respectively embedded in adjacent frame bodies (110); The frame body (110) has rectangular holes (111) symmetrically formed on both sides, a support rod (112) is fixed on the inner wall of the rectangular hole (111), a semicircular block (113) is rotatably sleeved on the support rod (112), and semicircular grooves (121) are formed on both sides of the corner code (120), and the semicircular block (113) is engaged with the semicircular groove (121); A plurality of grooves (114) are provided on both sides of the frame body (110), and a plurality of cylindrical protrusions (131) are provided on both side inner walls of the right-angle cover plate (130), wherein the cylindrical protrusions (131) are interference-fitted with the grooves (114).

2. The modular solar aluminum alloy frame with high processing efficiency according to claim 1, characterized in that: A plurality of rectangular protrusions (115) are arranged in an array on both sides of the top of the frame body (110), and a plurality of rectangular grooves (132) are arranged in an array on the inner top walls on both sides of the right-angle cover plate (130), and the rectangular protrusions (115) and the rectangular grooves (132) are interlocked.

3. The modular solar aluminum alloy frame with high efficiency processing according to claim 1 is characterized in that: The frame body (110) and the right-angle cover plate (130) are both made of aluminum alloy.

4. The modular solar aluminum alloy frame with high processing efficiency according to claim 1, characterized in that: The outer surfaces of the frame body (110) and the right-angle cover plate (130) are both provided with an anodic oxidation film.

5. The modular solar aluminum alloy frame with high efficiency processing according to claim 1 is characterized in that: When the semicircular block (113) is embedded in the semicircular groove (121), the right-angled surface of the semicircular block (113) is flush with the outer side surface of the frame body (110).