Mulching film trepanning device
By designing a plastic film hole opening device, the rolling plastic film opening assembly and electric heating parts are used to achieve mechanized film rupture of the plastic film, which solves the problems of low efficiency and high labor intensity in the prior art, and improves the planting efficiency and coverage quality.
Patent Information
- Application Number
- CN202421905131.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The prior art still requires manual operation during the rupture of the plastic film in tobacco planting, which is inefficient and has high labor intensity.
A plastic film hole opening device is designed, including a frame, a rolling hole opening assembly and a driving motor. It contacts the plastic film through the rolling hole opening assembly, and uses an electric heating member to form holes on the plastic film to achieve mechanized rupture.
It effectively reduces labor intensity, improves membrane rupture efficiency, realizes automatic opening of mulch film, and improves the coverage efficiency of tobacco seedling growth environment.
Smart Images

Figure CN222852814U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tobacco planting machinery, in particular to a ground film hole opening device. Background Art
[0002] In tobacco planting, the planting period is generally in mid-to-late April. In order to ensure the growth of seedlings, they need to be covered with mulch. Among them, the mulch covering planting technology is to sow first and then cover with mulch. In particular, tobacco seedlings need to be manually broken to ensure the normal growth of tobacco seedlings. Manual film breaking is inefficient and time-consuming, with high labor intensity and low overall efficiency.
[0003] At present, the utility model with patent number CN212381805U discloses a hot-scalding ground film hole opener, which includes a battery, a support plate and a hand-held rod connected to the upper surface of the support plate, a switch button is provided on the hand-held rod, and a heating wire is provided on the edge of the lower surface of the support plate, and the battery, the switch button and the heating wire are electrically connected in series through wires in sequence. The hot-scalding ground film hole opener of the utility model is provided with a heating wire on the edge of the lower surface of the support plate, and the heating wire is used to generate heat. When in use, the heating wire contacts the ground film, and a through hole can be burned in the ground film, thereby achieving the purpose of breaking the film and opening the hole. Compared with the prior art, the utility model product will not generate a force to tear the ground film when opening a hole, thereby avoiding the ground film from being torn; there is no need for manual pressing and rotating operations during the hole opening process, which saves time and effort and improves the efficiency of ground film opening.
[0004] However, the existing patents still require manual membrane breaking one by one. Although the work intensity is reduced, the work efficiency is still limited by the manual speed. Utility Model Content
[0005] The utility model aims to provide a ground film hole opening device to solve the above technical problems.
[0006] The utility model provides a ground film hole-making device, comprising a frame, a wheel is installed on the side of the frame, a rolling hole-making assembly for making holes in contact with the ground film is rotatably installed on the frame, a driving motor for driving the rolling hole-making assembly to rotate is installed on the frame, an energized slip ring is provided inside the rolling body of the rolling hole-making assembly, a plurality of hole-making heads are evenly arranged on the outer peripheral surface of the rolling body, and an electric heating element connected to the energized slip ring is provided at the end of the hole-making head.
[0007] Furthermore, the frame is a concave structure, the hole-opening mechanism where the rolling hole-opening assembly is located is arranged in the middle position of the frame, a gearbox is fixedly installed on the inner side of the frame, and the drive motor is arranged in the gearbox.
[0008] Furthermore, the hole opening mechanism includes a slide rail and a drive shaft, both ends of the slide rail are connected to the frame, one end of the drive shaft is transmission-connected to the gearbox, and the other end of the drive shaft is rotationally connected to the frame, a transmission assembly that slides axially on the drive shaft is installed on the drive shaft, and the rolling hole opening assembly is slidably installed on the slide rail and slides synchronously with the transmission assembly.
[0009] Furthermore, the transmission assembly includes a transmission body, which is sleeved on the drive shaft and slidably connected to the drive shaft. A connecting key is provided on the outer wall of the drive shaft, and a key slot matching the connecting key is provided on the inner wall of the through hole of the transmission body. A transmission wheel and a connecting bearing are installed on the transmission body.
[0010] Furthermore, the rolling hole opening assembly includes a main shaft, the rolling body is sleeved outside the main shaft, the powered slip ring is installed between the rolling body and the main shaft, and the powered slip ring is rotatably connected to the main shaft.
[0011] Furthermore, a driven wheel for driving the rolling body to rotate is sleeved on the main shaft, and the driven wheel is rotationally connected to the main shaft.
[0012] Furthermore, the driving wheel and the driven wheel are connected via a transmission belt, and the connecting bearing and the main shaft are connected via a connecting plate.
[0013] Furthermore, a traction connection mechanism connected to the towing main machine is installed on the front side surface of the frame.
[0014] Furthermore, the traction connection mechanism includes a screw and two fixed plates, the fixed plates are installed on the frame, the screw is vertically arranged and rotatably connected to the two fixed plates, one end of the screw extends to the top of the fixed plates and is connected to a crank, and a lifting plate threadedly connected to the screw is provided between the two fixed plates, and a towing ring is installed on the lifting plate.
[0015] Furthermore, the wheel is rotatably connected to the outer side of the frame via a rotating shaft and a rotating bearing.
[0016] The utility model effectively replaces the traditional operation method of manually breaking the ground film by providing a rolling hole-opening component that is driven to rotate, realizes mechanized film breaking operation, effectively reduces labor intensity, and improves film breaking efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the structure of the utility model viewed from above;
[0019] Figure 2 This is a structural diagram of the hole-opening mechanism of the utility model;
[0020] Figure 3 This is a structural diagram of the drive shaft of the utility model;
[0021] Figure 4 This is a structural diagram of the rolling hole opening component of the utility model;
[0022] Figure 5 This is a structural diagram of the transmission assembly of the utility model;
[0023] Figure 6 This is a bottom structural schematic diagram of Embodiment 2 of the present utility model;
[0024] Figure 7 This is a structural diagram of the hole-opening mechanism of Example 3 of the utility model;
[0025] Description of reference numerals:
[0026] In the figure: 1. crank; 2. screw rod; 3. fixing plate; 4. lifting plate; 5. towing ring; 6. hole opening mechanism; 6-1. slide rail; 6-2. drive shaft; 6-21. shaft body; 6-22. gear; 6-23. connecting key; 6-3. transmission belt; 6-4. rolling hole opening assembly; 6-41. driven wheel; 6-42. rolling body; 6-43. hole opening head; 6-44. main shaft; 6-5. connecting plate; 6-6. transmission assembly; 6-61. transmission wheel; 6-62. transmission body; 6-63. connecting bearing; 6-7. ball screw; 7. gearbox; 8. frame; 9. wheel; 10. belt; DETAILED DESCRIPTION
[0027] The technical solution of the utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0030] Example 1
[0031] like Figure 1-Figure 5 As shown:
[0032] A ground film hole-making device comprises a frame 8, the frame 8 is a concave structure, and a traction connection mechanism connected to a towing main machine is installed on the front side surface of the frame 8.
[0033] The traction connection mechanism includes a screw rod 2 and two fixed plates 3. The two fixed plates 3 are arranged up and down and are installed on the frame 8. The screw rod 2 is vertically arranged. The top end of the screw rod 2 is connected to the crank 1. The bottom end of the screw rod 2 is installed on the fixed plate 3 located below. The fixed plate 3 located above is arranged below the crank 1. The two fixed plates 3 are rotatably connected to the screw rod 2 through bearings.
[0034] A lifting plate 4 screwed to the screw rod 2 is provided between the two fixing plates 3 , and a towing ring 5 is installed on the lifting plate 4 .
[0035] The lifting plate 4 is square in shape as a whole, one side of which is close to the surface of the vehicle frame 8, and the front part of the lifting plate 4 is connected with the towing ring 5 by threaded connection.
[0036] The crank 1 drives the screw rod 2 to rotate and control the lifting plate 4 to rise and fall between the two fixed plates 3. The height adjustment of the lifting plate 4 drives the height adjustment of the towing ring 5, thereby realizing the relative adjustment of the height of the towing main machine and the hole opening operation position, and also helps to adapt to the towing main machine with different towing connection heights. The two fixed plates 3 play a limiting role.
[0037] A hole-making mechanism 6 for making a hole in contact with the ground film is arranged in the middle of the frame 8 , and a gearbox 7 is fixedly mounted inside the frame 8 , and the gearbox 7 has a built-in driving motor for driving the hole-making mechanism 6 to rotate.
[0038] like Figure 2 As shown, the hole opening mechanism 6 includes a slide rail 6-1 and a drive shaft 6-2 arranged in parallel, both ends of the slide rail 6-1 are fixedly mounted on the frame 8, one end of the drive shaft 6-2 is transmission-connected to the gearbox 7, and the other end of the drive shaft 6-2 is rotationally connected to the frame 8.
[0039] like Figure 2 and Figure 3 As shown, the drive shaft 6-2 includes a shaft body 6-21, and a gear 6-22 is provided at one end of the shaft body 6-21 close to the gearbox 7. The shaft body 6-21 is transmission-connected to the gearbox 7 via the gear 6-22, and a connecting key 6-23 arranged axially along the shaft body 6-21 is installed on the outer peripheral surface of the shaft body 6-21.
[0040] A rolling hole-opening mechanism 6-4 that slides along the axis of the slide rail 6-1 is installed on the slide rail 6-1, and a transmission component 6-6 that slides synchronously with the rolling hole-opening mechanism 6-4 along the axis of the drive shaft 6-2 is installed on the drive shaft 6-2.
[0041] The rolling hole opening mechanism 6-4 and the transmission assembly 6-6 are connected and slid synchronously through the connecting plate 6-5, and the rolling hole opening mechanism 6-4 and the transmission assembly 6-6 are connected and driven by the transmission belt 6-3.
[0042] like Figure 4 As shown, the rolling hole opening mechanism 6-4 includes a main shaft 6-44, a rolling body 6-42 is sleeved on the outside of the main shaft 6-44, an electric slip ring is installed between the rolling body 6-42 and the main shaft 6-44, the electric slip ring is rotationally connected to the main shaft 6-44, and the electric slip ring rotates synchronously with the rolling body 6-42.
[0043] A driven wheel 6-41 for driving the rolling body 6-42 to rotate is sleeved on the main shaft 6-44. The driven wheel 6-41 is coaxially arranged with the rolling body 6-42 and fixedly connected. The driven wheel 6-41 is rotationally connected to the main shaft 6-44.
[0044] Six opening heads 6-43 are evenly arranged on the outer circumference of the rolling body 6-42. The ends of the opening heads 6-43 are provided with electric heating elements connected to the energized slip rings. The electric heating elements in this embodiment are annular heating wires.
[0045] like Figure 5 As shown, the transmission assembly 6-6 includes a transmission body 6-62, which is sleeved on the drive shaft 6-2 and slidably connected to the drive shaft 6-2. A key slot cooperating with the connecting key 6-23 is provided on the inner wall of the through hole of the transmission body 6-62. A transmission wheel 6-61 and a connecting bearing 6-63 are installed on the transmission body 6-62. The transmission wheel 6-61 rotates synchronously with the transmission body 6-62, and the transmission body 6-62 is connected to the inner ring of the connecting bearing 6-63.
[0046] like Figure 2-Figure 5 As shown, the driving wheel 6-61 is connected to the driven wheel 6-41 through a transmission belt 6-3, the connecting bearing 6-63 is connected to the main shaft 6-44 of the rolling hole opening mechanism 6-4 through a connecting plate 6-5, and the connecting plate 6-5 is connected to the outer ring of the connecting bearing 6-63.
[0047] like Figure 1 As shown, a wheel 9 is installed on the side of the frame 8, and the wheel 9 is rotatably connected to the outer side of the frame 8 through a hoop, a rotating shaft and a rotating bearing.
[0048] This device uses an energized slip ring to supply power to the electric heating element on the hole punching head 6-43, so that the end of the hole punching head 6-43 can generate a high temperature that can melt through the ground film; at the same time, the drive shaft 6-2 is driven to rotate by means of the drive motor and the gearbox 7, and the drive shaft 6-2 drives the transmission component 6-6 and the transmission belt 6-3 in conjunction, so that the rolling hole punching component 6-4 can finally rotate at a uniform speed. Therefore, driven by the towing main machine, the equipment can continuously perform hole punching operations on the ground film, which greatly improves the working efficiency.
[0049] When the utility model is in use, the specific operations are as follows:
[0050] Before use, the device is mounted on the rear of the towing host through the towing ring 5, and connected to the corresponding line equipment and can be put into use.
[0051] When in use, the towing hook of the towing main unit is first connected to the towing ring 5, and the towing hook and the towing ring 5 are movably connected, and the towing main unit drags the device to the work site.
[0052] Shake the crank 1 to rotate the screw 2, and the rotating screw 2 enables the lifting plate 4 to descend along the thread. Since the towing ring 5 is restricted by the towing hook of the main machine, the height of the descending lifting plate 4 remains unchanged, and the side of the frame 8 where the crank 1 is installed will rise, so that the rear opening mechanism 6 can be lowered to the working height. At this time, the transmission ratio of the internal gear of the gearbox 7 is controlled as needed, and the rotation speed of the rolling opening component 6-4 is determined, and the equipment can start opening holes.
[0053] The internal gear of the gearbox 7 drives the gear 6-22, the gear 6-22 drives the shaft 6-21 to rotate, the connecting key 6-23 of the shaft 6-21 drives the transmission body 6-62 to rotate, the transmission body 6-62 drives the rolling body 6-42 to rotate with the axis of the main shaft 6-44 as the rotation center through the transmission belt 6-3, and the external power supply is transmitted to the main shaft 6-44 through the energized slip ring, so that the electric heating element on the hole opening head 6-43 can be heated normally, so that the hole opening head 6-43 can perform the hole opening operation continuously at a uniform speed.
[0054] Among them, the rolling hole opening component 6-4 and the transmission component 6-6 are connected by a connecting plate 6-5, so that the rolling hole opening component 6-4 and the transmission component 6-6 become a whole, which is convenient for the staff to move it synchronously to the left or right along the slide rail 6-1 and the drive shaft 6-2 to more accurately determine the hole opening point.
[0055] Since the main shaft 6-44 itself does not rotate, its main function is to provide a mounting base and stable support for the rolling body 6-42. Therefore, the main shaft 6-44 can be rigidly connected to the connecting plate 6-5, and the transmission assembly 6-6 itself is used to drive the rolling body 6-42 to rotate at a certain speed. Therefore, the transmission body 6-62 needs a rotatable connecting bearing 6-63 to fix the connecting plate 6-5 to prevent it from getting stuck.
[0056] In summary, in this device, the gear 6-22 is driven by the gearbox 7, the gear 6-22 drives the shaft 6-21 to rotate, the shaft 6-21 is embedded and connected through the connecting key 6-23 to drive the transmission body 6-62 to rotate, the transmission body 6-62 drives the rolling body 6-42 to rotate around the main shaft 6-44 through the transmission belt 6-3, and the external power supply is transmitted to the electric heating element at the end of the hole opening head 6-43 through the energized slip ring, which can be heated normally, so that the hole opening head 6-43 can perform the hole opening operation at a uniform and continuous speed, effectively reducing labor intensity, improving film breaking efficiency, and realizing mechanized film breaking operation.
[0057] Example 2
[0058] The structure of this embodiment is basically the same as that of embodiment 1, except that Figure 6As shown, the rotating shaft on the wheel 9 extends to the inner side of the frame 8 and a driving disc is installed at the end. The driving disc is connected to the gearbox 7 through a belt 10. The rolling opening assembly 6-4 is driven to rotate by the power when the wheel 9 rolls. The driving force of the built-in driving motor of the gearbox 7 is replaced by the driving force of the wheel 9 when it rolls, thereby reducing the weight of the overall equipment and reducing the power consumption of the device.
[0059] Example 3
[0060] The structure of this embodiment is basically the same as that of embodiment 1, except that Figure 7 As shown, in this embodiment, a ball screw 6-7 is used instead of the slide rail 6-1, and the main shaft 6-44 of Example 1 is replaced by the sliding block of the ball screw 6-7. The ball screw 6-7 is rotatably connected to the frame 8. One end of the ball screw 6-7 can be connected to a rotating motor that drives the ball screw 6-7 to rotate, or it can be connected to the gearbox 7 using a gear transmission mechanism.
[0061] The ball screw 6-7 is used to realize the electronically controlled automation of the sliding movement of the hole opening mechanism 6, thereby improving the precision adjustment of the hole opening position.
[0062] Example 4
[0063] In order to further optimize the working efficiency of the device and reduce the weight of the device as much as possible, the frame 8 is made of welded steel pipes.
[0064] In order to make the main shaft 6-44 and the transmission body 6-62 move more smoothly when moving left and right, grooves for installing balls are provided on the inner sides of the main shaft 6-44 and the transmission body 6-62 that contact the slide rail 6-1 and the drive shaft 6-2.
[0065] In order to prevent unnecessary displacement of the main shaft 6-44 and the transmission body 6-62, friction blocks driven by springs are provided at both ends of the main shaft 6-44 and the transmission body 6-62.
[0066] In order to improve the hole-opening efficiency of the device and realize the simultaneous opening of multiple parallel holes on the ground film, the hole-opening mechanism 6 can be equipped with multiple groups of rolling hole-opening components 6-4 and transmission components 6-6.
[0067] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A ground film hole opening device, characterized in that It comprises a frame, wheels are installed on the side of the frame, a rolling hole-making assembly for making holes in contact with the ground film is rotatably installed on the frame, a driving motor for driving the rolling hole-making assembly to rotate is installed on the frame, an energized slip ring is provided inside the rolling body of the rolling hole-making assembly, a plurality of hole-making heads are evenly arranged on the outer peripheral surface of the rolling body, and an electric heating element connected to the energized slip ring is provided at the end of the hole-making head.
2. The ground film hole opening device according to claim 1, characterized in that: The frame is a concave structure, the hole-opening mechanism where the rolling hole-opening assembly is located is arranged in the middle position of the frame, a gearbox is fixedly installed on the inner side of the frame, and the drive motor is arranged in the gearbox.
3. The ground film hole opening device according to claim 2, characterized in that: The hole opening mechanism includes a slide rail and a drive shaft, both ends of the slide rail are connected to the frame, one end of the drive shaft is transmission-connected to the gearbox, and the other end of the drive shaft is rotationally connected to the frame, a transmission assembly that slides axially on the drive shaft is installed on the drive shaft, and the rolling hole opening assembly is slidably installed on the slide rail and slides synchronously with the transmission assembly.
4. The ground film hole opening device according to claim 3, characterized in that: The transmission assembly includes a transmission body, which is sleeved on the drive shaft and slidably connected to the drive shaft. A connecting key is provided on the outer wall of the drive shaft, and a key slot matching the connecting key is provided on the inner wall of the through hole of the transmission body. A transmission wheel and a connecting bearing are installed on the transmission body.
5. The ground film hole opening device according to claim 4, characterized in that: The rolling hole opening assembly comprises a main shaft, the rolling body is sleeved outside the main shaft, the powered slip ring is installed between the rolling body and the main shaft, and the powered slip ring is rotatably connected to the main shaft.
6. The ground film hole opening device according to claim 5, characterized in that: A driven wheel for driving the rolling body to rotate is sleeved on the main shaft, and the driven wheel is rotatably connected to the main shaft.
7. The ground film hole opening device according to claim 6, characterized in that: The driving wheel and the driven wheel are connected through a transmission belt, and the connecting bearing and the main shaft are connected through a connecting plate.
8. The ground film hole opening device according to claim 1, characterized in that: A traction connection mechanism connected to the towing main machine is installed on the front side surface of the frame.
9. The ground film hole opening device according to claim 8, characterized in that: The traction connection mechanism includes a screw rod and two fixed plates, the fixed plates are installed on the frame, the screw rod is vertically arranged and rotatably connected to the two fixed plates, one end of the screw rod extends to the top of the fixed plates and is connected to a crank, and a lifting plate threadedly connected to the screw rod is provided between the two fixed plates, and a towing ring is installed on the lifting plate.
10. The ground film hole opening device according to claim 2, characterized in that: The wheel is rotatably connected to the outer side of the frame via a rotating shaft and a rotating bearing.
Citation Information
Patent Citations
Blanching type mulching film tapper
CN212381805U