Mushroom stick inoculation labeling machine
By designing an automated bacterial rod inoculation labeling machine, integrating conveying, disinfecting, hole punching, seed pressing, labeling and bag-out mechanisms, the problems of high labor intensity and low efficiency caused by manual operations in the existing technology are solved, and an efficient and automated production process is achieved.
Patent Information
- Application Number
- CN202421760632.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-24
AI Technical Summary
In the prior art, the inoculation and labeling of bacteria rods rely on manual operations, resulting in high labor intensity and low work efficiency.
A bacterial rod inoculation labeling machine was designed, integrating a conveying mechanism, disinfection mechanism, hole punching mechanism, seed pressing mechanism, labeling mechanism and bag discharge mechanism, realizing automatic inoculation, labeling and sealing treatment.
Through automated production equipment, labor intensity is reduced, production costs are reduced, production efficiency is improved, and the problem of cumbersome manual operation is solved.
Smart Images

Figure CN222852831U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mushroom stick production and processing equipment, in particular to a mushroom stick inoculation labeling machine. Background Art
[0002] Mushroom stick inoculation and labeling is an important step in the edible mushroom cultivation process, which mainly involves implanting the inoculum containing edible mushroom strains (such as mycelium blocks, liquid strains, etc.) into the mushroom sticks, and then labeling them for easy management and tracking. The following are the basic procedures and precautions for mushroom stick inoculation and labeling:
[0003] Vaccination process: 1. Preparation: Ensure the cleanliness and sterility of the inoculation environment, which is usually carried out on a clean bench or in a sterile room. Operators need to wear sterile clothing, and the inoculation tools and inoculation area must be strictly disinfected.
[0004] 2. Inoculation operation: For bagged mushroom sticks (such as Pleurotus ostreatus and Pleurotus eryngii), insert the spawn block or liquid spawn into the mushroom stick through the inoculation port, usually insert 5-6 inoculation points into each mushroom stick. For mushroom sticks cultivated on mushroom beds (such as Agaricus bisporus), spread the spawn evenly or insert it into the mushroom bed.
[0005] 3. Sealing treatment: Seal the bacteria stick immediately after inoculation to prevent the invasion of bacteria. The sealing material can be sterile cotton plugs, plastic films or special sealing films.
[0006] Labeling: 1. Label content: Each mushroom stick should be affixed with a detailed label, which should at least include the name of the strain, inoculation date, inoculator code, mushroom stick number and other information to facilitate subsequent management and tracking.
[0007] 2. Labeling method: Use waterproof and durable label paper to ensure that the label is not easy to fall off or blur during the mushroom stick fermentation and management process. The label should be close to the surface of the mushroom stick to ensure that the information is clearly visible.
[0008] In the prior art, the inoculation and labeling of the mushroom sticks are performed manually in two processes, which is inefficient. In addition, the sealing process of the inoculation and labeling are performed in two processes, which are complicated, labor-intensive and inefficient.
[0009] Therefore, it is necessary to design a mushroom stick inoculation and labeling machine to solve the problem that the existing mushroom stick inoculation and labeling work is completed manually, which has high labor intensity and low work efficiency. Utility Model Content
[0010] In view of the problems existing in the prior art, the utility model aims to provide a mushroom stick inoculation labeling machine.
[0011] The utility model solves the technical problem by adopting the following technical solution: a mushroom stick inoculation labeling machine, comprising a conveying mechanism, a disinfection mechanism, a punching mechanism, a seed pressing mechanism, a labeling mechanism and a bag discharging mechanism, wherein the conveying mechanism is provided with a conveying frame, two conveying chains are installed on the conveying frame, a plurality of chain box trays are installed on the conveying chains, and mushroom sticks are conveyed on the chain box trays;
[0012] A disinfection mechanism is installed on the conveyor frame, the disinfection mechanism is provided with a disinfection plate, a disinfection liquid wiping piece is installed on the disinfection plate, and the disinfection liquid wiping piece contacts the bacterial stick to wipe and disinfect;
[0013] A punching mechanism is installed on the conveyor frame. The punching mechanism is provided with a plurality of drill bits. The drill bits are installed side by side on a punching lifting frame. The punching lifting frame is connected to a punching motor. The punching motor drives the punching lifting frame to lift and lower the drill bits to punch holes in the mushroom sticks.
[0014] A seed pressing mechanism is installed on the conveyor frame, and the seed pressing mechanism is provided with a seed pressing head and a culture stirring box. A push plate is installed at the lower discharge port of the culture stirring box, and the push plate pushes the culture in the culture stirring box into the seed pressing head. The seed pressing head is installed on a seed pressing lifting frame, and the seed pressing lifting frame is connected to a seed pressing motor. The seed pressing motor drives the seed pressing lifting frame to lift and drive the seed pressing head to deliver the culture into the hole of the mushroom stick.
[0015] A labeling mechanism is installed on the conveyor frame. The labeling mechanism is provided with a label paper tape and a pressing wheel. The label paper tape is connected to the paper outlet through a plurality of tensioning wheels. The pressing wheel is located above the paper outlet. The pressing wheel presses down to control the label paper tape to be attached to the hole of the mushroom stick. A cutter is provided on the pressing wheel. The pressing wheel is driven by the label paper tape to rotate one circle to cut off the label paper tape.
[0016] A bag discharging mechanism is installed on the conveyor frame. The bag discharging mechanism is provided with a material discharging push plate and a bag discharging motor. The bag discharging motor drives the material discharging push plate to push the mushroom sticks from the chain box tray for discharging.
[0017] Specifically, gears are meshed and connected at both ends of the conveying chain, and the gears installed on the two conveying chains are connected through a through shaft, and the through shaft is rotatably installed on the conveying frame through a bearing seat, and the outer end of a through shaft is connected to a driven gear, and the driven gear is meshed and connected to a driving gear through a transmission chain, and the driving gear is installed on the motor shaft of the conveying motor, and the conveying motor is installed on the conveying frame, and the conveying motor drives the two conveying chains to rotate simultaneously, and a chain box tray is installed between the two conveying chains.
[0018] Specifically, a mounting plate is installed on the conveyor frame through a supporting column, and the mounting plate spans above the chain box tray.
[0019] Specifically, the disinfection mechanism is also provided with a disinfection rack, a disinfection synchronous belt, a disinfection motor and a photoelectric sensing switch. The disinfection rack is installed on a mounting plate, a disinfection motor is installed on the upper part of the disinfection rack, a driving pulley is installed on the motor shaft of the disinfection motor, the driving pulley is connected to the driven pulley through a disinfection synchronous belt, the driven pulley is installed on the lower part of the disinfection rack, a synchronous belt splint is installed on the disinfection synchronous belt, a disinfection plate is installed on the synchronous belt splint, the disinfection motor drives the disinfection plate to move back and forth with the disinfection synchronous belt, and a photoelectric sensing switch is installed on the outer shell of the disinfection motor, and the photoelectric sensing switch identifies the position of the bacteria stick on the chain box tray.
[0020] Specifically, the punching mechanism is further provided with a punching sleeve 1, a punching sleeve 2 and a punching positioning plate. The punching sleeve 1 and the punching sleeve 2 are both fixed on the mounting plate. The punching sleeve 1 slides inside and passes through the two side columns of the punching lifting frame. Three sets of drill rods are installed on the punching lifting frame. The bottom of the drill rods is connected to a drill bit. The lower part of the two side columns of the punching lifting frame is connected to a punching pull rod 1. The bottom of the punching pull rod 1 is rotatably connected to a punching crank 1 through a pin shaft. The punching crank 1 is installed on the motor shaft of the punching motor. The punching motor drives the punching lifting frame to move up and down.
[0021] The punching sleeve slides inside and passes through the two side columns of the punching positioning plate. The punching positioning plate is located below the punching sleeve. The punching positioning plate is provided with through holes for the drill rod and the drill bit to pass through. The lower parts of the two sides of the punching positioning plate are connected to the punching pull rods. The lower parts of the punching pull rods are connected to the punching cranks through the pin shaft. The punching cranks are installed on the motor shaft of the punching positioning plate motor. The punching positioning plate motor drives the punching positioning plate to rise and fall.
[0022] Specifically, the seed pressing mechanism is also provided with a seed pressing sleeve 1, a seed pressing sleeve 2 and a seed pressing positioning plate, the seed pressing hole sleeve 1 and the seed pressing sleeve 2 are fixed on the mounting plate, the seed pressing sleeve 1 slides inside and passes through the two side columns of the seed pressing lifting frame, three groups of pressing rods are installed on the seed pressing lifting frame, the bottom of the pressing rod is connected to the seed pressing head, the lower part of the two side columns of the seed pressing lifting frame is connected to the seed pressing pull rod 1, the bottom of the seed pressing pull rod 1 is rotatably connected to the seed pressing crank 1 through a pin shaft, the seed pressing crank 1 is installed on the motor shaft of the seed pressing motor, and the seed pressing motor drives the seed pressing lifting frame to move up and down;
[0023] The second seed pressing sleeve slides inside and passes through the two side columns of the seed pressing positioning plate. The seed pressing positioning plate is located below the second seed pressing sleeve. The seed pressing positioning plate is provided with through holes for the pressing rod and the seed pressing head to pass through. The lower parts of the two sides of the seed pressing positioning plate are connected to the second seed pressing pull rod. The lower part of the second seed pressing pull rod is rotatably connected to the second seed pressing crank through a pin shaft. The second seed pressing crank is installed on the motor shaft of the seed pressing positioning plate motor. The seed pressing positioning plate motor drives the seed pressing positioning plate to rise and fall.
[0024] Specifically, the installation plate is installed with a culture stirring box, a pushing cylinder and a stirring motor, a stirring driving gear is installed on the motor shaft of the stirring motor, the stirring driving gear is meshed and connected with a stirring driven gear through a stirring chain, the stirring driven gear is installed on the stirring shaft, and the stirring shaft is installed on the culture stirring box;
[0025] A push plate is installed on the telescopic rod of the push cylinder, and three U-shaped shovels are used in the front of the push plate. The push cylinder pushes the push plate through the three U-shaped shovels to send it into the inner cavity of the corresponding seed pressing head.
[0026] Specifically, the labeling mechanism is also provided with a labeling frame and a paper tape reel. The bottom of the labeling frame is installed on a movable plate. The bottom of the movable plate is slidably connected to the conveyor frame through a slider. The bottom of the movable plate is controlled to move left and right on the conveyor frame through a lead screw nut. Three paper tape reels are rotatably installed on the upper part of the labeling frame. The label paper tape is wound on the paper tape reels. The three pressure wheels are connected to the cylinder rod of the lifting cylinder. The lifting cylinder is installed on the labeling frame. The lifting cylinder drives the pressure wheel to lift and press the label paper tape to the hole of the mushroom stick.
[0027] Specifically, the bag discharging mechanism is also provided with a bag discharging frame, which is installed on the conveyor frame, and a bag discharging motor is installed on the upper part of the bag discharging frame. A bag discharging driving wheel is installed on the motor shaft of the bag discharging motor, and the bag discharging driving wheel is connected to the bag discharging driven wheel through a bag discharging synchronous belt. The bag discharging driven wheel is installed at the lower part of the bag discharging frame, and a material unloading push plate is installed on the bag discharging synchronous belt. The bag discharging motor drives the material unloading push plate to move back and forth along the bag discharging synchronous belt.
[0028] The utility model has the following beneficial effects:
[0029] The mushroom stick inoculation and labeling machine designed by the utility model breaks through the complicated production process, integrates punching, inoculation and labeling, adopts automated production equipment, reduces labor intensity, reduces production costs, and improves production efficiency.
[0030] The mushroom stick inoculation and labeling machine designed by the utility model integrates the sealing process of inoculation and labeling into an automated process, thereby solving the tedious process of manual inoculation, improving production efficiency, reducing the pollution of manual inoculation, completing inoculation and labeling in an automatic manner, and solving the market gap. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a structural schematic diagram of a mushroom stick inoculation labeling machine.
[0032] Figure 2 It is a structural schematic diagram of the mushroom stick inoculation labeling machine without the bottom guard plate.
[0033] Figure 3 yes Figure 2 Enlarged view of point A in the middle.
[0034] Figure 4 It is a structural schematic diagram of the mushroom stick inoculation labeling machine without the upper components.
[0035] Figure 5 yes Figure 4 Enlarged view of point B in the middle.
[0036] Figure 6 It is the front view of the mushroom stick inoculation labeling machine.
[0037] Figure 7 This is the rear view of the mushroom stick inoculation labeling machine.
[0038] Figure 8 This is the left view of the mushroom stick inoculation labeling machine.
[0039] Fig. 9 This is the right view of the mushroom stick inoculation labeling machine.
[0040] Fig.10 It is a top view of the mushroom stick inoculation labeling machine.
[0041] Fig.11 It is a bottom view of the mushroom stick inoculation labeling machine.
[0042] In the figure: 1-conveying mechanism, 1.1-conveying frame, 1.2-chain box tray, 1.3-conveying chain, 1.4-conveying motor, 1.5-driving chain, 1.6-mounting plate;
[0043] 2-disinfection mechanism, 2.1-disinfection board, 2.2-disinfection rack, 2.3-disinfection timing belt, 2.4-disinfection motor, 2.5-photoelectric induction switch, 2.6-timing belt clamp;
[0044] 3-punching mechanism, 3.1-drill bit, 3.2-drill rod, 3.3-punching sleeve 1, 3.4-punching sleeve 2, 3.5-punching positioning plate, 3.6-punching pull rod 1, 3.7-punching pull rod 2, 3.8-punching crank 1, 3.9-punching crank 2, 3.10-punching lifting frame, 3.11-punching positioning plate motor, 3.12-punching motor;
[0045] 4-seed pressing mechanism, 4.1-seed pressing head, 4.2-pressing rod, 4.3-seed pressing sleeve 1, 4.4-seed pressing sleeve 2, 4.5-seed pressing positioning plate, 4.6-seed pressing pull rod 1, 4.7-seed pressing pull rod 2, 4.8-seed pressing crank 1, 4.9-seed pressing crank 2, 4.10-seed pressing lifting frame, 4.11-seed pressing positioning plate motor, 4.12-seed pressing motor, 4.13-strain mixing box, 4.14-mixing motor, 4.15-push cylinder, 4.16-push plate;
[0046] 5-labeling mechanism, 5.1-label paper tape, 5.2-paper tape reel, 5.3-pressing wheel, 5.4-labeling frame;
[0047] 6-bag discharging mechanism, 6.1-unloading push plate, 6.2-bag discharging frame, 6.3-bag discharging motor, 6.4-bag discharging synchronous belt;
[0048] 7-Mushroom sticks. DETAILED DESCRIPTION
[0049] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely further describe the technical solutions in the embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0050] like Figure 1-Figure 11 As shown, a mushroom stick inoculation labeling machine includes a conveying mechanism 1, a disinfection mechanism 2, a punching mechanism 3, a seed pressing mechanism 4, a labeling mechanism 5 and a bag discharging mechanism 6.
[0051] The conveying mechanism 1 is provided with a conveying frame 1.1, a chain box tray 1.2, a conveying chain 1.3, a conveying motor 1.4, a transmission chain 1.5 and a mounting plate 1.6. Two conveying chains 1.3 are mounted on the conveying frame 1.1, a plurality of chain box trays 1.2 are mounted on the conveying chain 1.3, and mushroom sticks 7 are conveyed on the chain box trays 1.2.
[0052] Gears are meshed and connected at both ends of the conveying chain 1.3. Two gears installed on the front and rear sides of the two conveying chains 1.3 are connected through a through shaft. The through shaft is rotatably installed on the conveying frame 1.1 through a bearing seat. The outer end of a through shaft is connected to a driven gear. The driven gear is meshed and connected to a driving gear through a transmission chain 1.5. The driving gear is installed on the motor shaft of a conveying motor 1.4. The conveying motor 1.4 is installed on the conveying frame 1.1. The conveying motor 1.4 drives the two conveying chains 1.3 to rotate synchronously. A chain box tray 1.2 is installed between the two conveying chains 1.3.
[0053] A mounting plate 1.6 is mounted on the conveyor frame 1.1 via supporting columns, and the mounting plate 1.6 spans over the chain box tray 1.2.
[0054] A disinfection mechanism 2 is installed on the conveyor frame 1.1, and the disinfection mechanism 2 is provided with a disinfection plate 2.1, a disinfection frame 2.2, a disinfection synchronous belt 2.3, a disinfection motor 2.4, a photoelectric sensor switch 2.5 and a synchronous belt clamp 2.6. A disinfectant wiping piece is installed on the disinfection plate 2.1, and the disinfectant wiping piece adopts cotton cloth or sponge soaked in disinfectant water, and the disinfectant wiping piece contacts the bacteria stick 7 to wipe and disinfect.
[0055] The disinfection rack 2.2 is installed on the mounting plate 1.6, the disinfection motor 2.4 is installed on the upper part of the disinfection rack 2.2, the driving pulley is installed on the motor shaft of the disinfection motor 2.4, the driving pulley is connected to the driven pulley through the disinfection synchronous belt 2.3, the driving pulley is located below the disinfection rack 2.2, the driven pulley is installed at the lower part of the disinfection rack 2.2, the synchronous belt clamping plate 2.6 is installed on the disinfection synchronous belt 2.3, the disinfection plate 2.1 is installed on the synchronous belt clamping plate 2.6, and the disinfection motor 2.4 drives the disinfection plate 2.1 to move back and forth with the disinfection synchronous belt 2.3.
[0056] A photoelectric sensor switch 2.5 is installed on the housing of the disinfection motor 2.4, and the photoelectric sensor switch 2.5 identifies the position of the bacteria stick 7 on the chain box tray 1.2.
[0057] The punching mechanism 3 is installed on the conveyor frame 1.1. The punching mechanism 3 is provided with three sets of drill bits 3.1 and drill rods 3.2. The drill bits 3.1 are installed side by side on a punching lifting frame 3.10. The punching lifting frame 3.10 is connected to a punching motor 3.12. The punching motor 3.12 drives the punching lifting frame 3.10 to rise and fall and drives the drill bits 3.1 to rise and fall to punch holes in the mushroom sticks 7.
[0058] The punching mechanism 3 is also provided with a punching sleeve 1 3.3, a punching sleeve 2 3.4 and a punching positioning plate 3.5. The punching sleeve 1 3.3 and the punching sleeve 2 3.4 are both fixed on the mounting plate 1.6. The punching sleeve 1 3.3 slides inside and passes through the two side columns of the punching lifting frame 3.10. Three sets of drill rods 3.2 are installed on the punching lifting frame 3.10. The bottom of the drill rod 3.2 is connected to the drill bit 3.1. The lower part of the two side columns of the punching lifting frame 3.10 is connected to a punching pull rod 1 3.6. The bottom of the punching pull rod 1 3.6 is rotatably connected to a punching crank 1 3.8 through a pin shaft. The punching crank 1 3.8 is installed on the motor shaft of a punching motor 3.12. The punching motor 3.12 drives the punching lifting frame 3.10 to move up and down.
[0059] The punching sleeve 3.4 slides inside and passes through the two side columns of the punching positioning plate 3.5. The punching positioning plate 3.5 is located below the punching sleeve 3.4. The punching positioning plate 3.5 is provided with through holes for the drill rod 3.2 and the drill bit 3.1 to pass through. The lower parts of the two sides of the punching positioning plate 3.5 are connected to the punching pull rod 3.7. The lower part of the punching pull rod 3.7 is rotatably connected to the punching crank 3.9 through the pin shaft. The punching crank 3.9 is installed on the motor shaft of the punching positioning plate motor 3.11. The punching positioning plate motor 3.11 drives the punching positioning plate 3.5 to rise and fall.
[0060] A seed pressing mechanism 4 is installed on the conveyor frame 1.1, and the seed pressing mechanism 4 is provided with a seed pressing head 4.1, a pressing rod 4.2 and a culture stirring box 4.13. The seed pressing head 4.1 is installed on a seed pressing lifting frame 4.10, and the seed pressing lifting frame 4.10 is connected to a seed pressing motor 4.12. The seed pressing motor 4.12 drives the seed pressing lifting frame 4.10 to lift and lower, thereby driving the seed pressing head 4.1 to deliver the culture to the hole of the mushroom stick 7.
[0061] The seed pressing mechanism 4 is also provided with a seed pressing sleeve 1 4.3, a seed pressing sleeve 2 4.4 and a seed pressing positioning plate 4.5. The seed pressing hole sleeve 1 4.3 and the seed pressing sleeve 2 4.4 are fixed on the mounting plate 1.6. The seed pressing sleeve 1 4.1 slides inside and passes through the two side columns of the seed pressing lifting frame 4.10. Three groups of pressing rods 4.2 are installed on the seed pressing lifting frame 4.10. The bottom of the pressing rod 4.2 is connected to the seed pressing head 4.1. The lower part of the two side columns of the seed pressing lifting frame 4.10 is connected to the seed pressing pull rod 1 4.6. The bottom of the seed pressing pull rod 1 4.6 is rotatably connected to the seed pressing crank 1 4.8 through a pin shaft. The seed pressing crank 1 4.8 is installed on the motor shaft of the seed pressing motor 4.12. The seed pressing motor 4.12 drives the seed pressing lifting frame 4.10 to move up and down.
[0062] The seed pressing sleeve 4.4 slides inside and passes through the two side columns of the seed pressing positioning plate 4.5. The seed pressing positioning plate 4.5 is located below the seed pressing sleeve 4.4. The seed pressing positioning plate 4.5 is provided with through holes for the pressing rod 4.2 and the seed pressing head 4.1 to pass through. The lower parts of the two sides of the seed pressing positioning plate 4.5 are connected to the seed pressing pull rod 4.7. The lower part of the seed pressing pull rod 4.7 is rotatably connected to the seed pressing crank 4.9 through a pin shaft. The seed pressing crank 4.9 is installed on the motor shaft of the seed pressing positioning plate motor 4.11. The seed pressing positioning plate motor 4.11 drives the seed pressing positioning plate 4.5 to rise and fall.
[0063] The bacteria mixing box 4.13, the pushing cylinder 4.15 and the stirring motor 4.14 are installed on the mounting plate 1.6. The pushing plate 4.16 is installed at the lower discharge port of the bacteria mixing box 4.13. The pushing plate 4.16 is installed on the telescopic rod of the pushing cylinder 4.15. The front of the pushing plate 4.16 adopts three U-shaped shovels. The pushing cylinder 4.15 pushes the pushing plate 4.16 to be sent into the inner cavity of the corresponding seed pressing head 4.1 through the three U-shaped shovels. The pushing plate 4.16 pushes the bacteria in the bacteria mixing box 4.13 into the seed pressing head 4.1. The stirring driving gear is installed on the motor shaft of the stirring motor 4.14. The stirring driving gear is meshed with the stirring driven gear through the stirring chain. The stirring driven gear is installed on the stirring shaft. The stirring shaft is installed on the bacteria mixing box 4.13. The stirring motor 4.14 drives the stirring shaft to rotate, stir and discharge the bacteria in the bacteria mixing box 4.13.
[0064] The conveyor frame 1.1 is provided with a labeling mechanism 5, which is provided with a label paper tape 5.1, a paper tape reel 5.2, a pressure wheel 5.3 and a labeling frame 5.4. The bottom of the labeling frame 5.4 is installed on a movable plate, the bottom of the movable plate is slidably connected to a slide rail through a slider, the slide rail is installed on the conveyor frame 1.1, the bottom of the movable plate is fixedly connected to a nut seat, the nut seat is threadedly connected to a lead screw, the lead screw is installed on the conveyor frame 1.1 through a bearing seat, one end of the lead screw is connected to the motor shaft of the movable motor, the movable motor drives the labeling frame 5.4 to swing parallel to the axis of the mushroom stick 7, three paper tape reels 5.2 are rotatably installed on the upper part of the labeling frame 5.4, the paper tape reel 5.2 is wound with the label paper tape 5.1, the three pressure wheels 5.3 are all connected to the cylinder rod of the lifting cylinder, the lifting cylinder is installed on the labeling frame 5.4, the lifting cylinder drives the pressure wheel 5.3 to lift and press the label paper tape 5.1 to the hole of the mushroom stick 7.
[0065] The label paper tape 5.1 is connected to the paper outlet through a plurality of tensioning wheels, and the pressing wheel 5.3 is located above the paper outlet. The pressing wheel 5.3 presses down to control the label paper tape 5.1 to be attached to the hole of the mushroom stick 7. A cutter is provided on the pressing wheel 5.3. The pressing wheel 5.3 is driven by the label paper tape 5.1 to rotate one circle to cut off the label paper tape 5.1.
[0066] A bag discharging mechanism 6 is installed on the conveyor frame 1.1. The bag discharging mechanism 6 is provided with a material discharging push plate 6.1, a bag discharging frame 6.2, a bag discharging motor 6.3 and a bag discharging synchronous belt 6.4. The bag discharging frame 6.2 is installed on the conveyor frame 1.1. The bag discharging motor 6.3 is installed on the upper part of the bag discharging frame 6.2. The motor shaft of the bag discharging motor 6.3 is installed with a bag discharging driving wheel. The bag discharging driving wheel is connected to the bag discharging driven wheel through the bag discharging synchronous belt 6.4. The bag discharging driving wheel is located at the lower part of the bag discharging frame 6.2. The bag discharging driven wheel is installed at the lower part of the bag discharging frame 6.2. The material discharging push plate 6.1 is installed on the bag discharging synchronous belt 6.4. The bag discharging motor 6.3 drives the material discharging push plate 6.1 to move back and forth along the bag discharging synchronous belt 6.4. The bag discharging motor 6.3 drives the material discharging push plate 6.1 to push the mushroom stick 7 from the chain box tray 1.2 for discharging.
[0067] A working method of a mushroom stick inoculation labeling machine comprises the following steps:
[0068] 1. A feeding mechanism is arranged on one side of the mushroom stick inoculation labeling machine, which pushes the mushroom sticks 7 onto the chain box tray 1.2. The conveying motor 1.4 drives the chain box tray 1.2 to move under the photoelectric sensor switch 2.5. After the first mushroom stick 7 passes through the photoelectric sensor switch 2.5, the conveying motor 1.4 operates once every 3-5 seconds.
[0069] 2. The disinfection motor 2.4 drives the disinfection synchronous belt 2.3 to move back and forth, and the cotton cloth or sponge soaked in disinfectant on the disinfection plate 2.1 wipes the upper surface of the bacteria stick 7.
[0070] 3. During the pause of the conveying motor 1.4, the punching positioning plate motor 3.11 controls the punching positioning plate 3.5 to descend and press the mushroom stick 7 through the punching crank 3.9 and the punching pull rod 3.7, and the punching motor 3.12 controls the punching lifting frame 3.10 and the drill bit 3.1 to descend together to punch holes in the mushroom stick 7 through the punching crank 3.8 and the punching pull rod 3.6, and the punching positioning plate motor 3.11 and the punching motor 3.12 start again, the punching positioning plate 3.5 and the drill bit 3.1 rise, and the conveying motor 1.4 starts again.
[0071] 4. During the pause of the conveying motor 1.4, the pushing cylinder 4.15 drives the pushing plate 4.16 to push the bacteria into the seed pressing head 4.1. The seed pressing positioning plate motor 4.11 controls the seed pressing positioning plate 4.5 to descend and press the bacteria stick 7 through the seed pressing crank 4.9 and the seed pressing pull rod 4.7. The seed pressing motor 4.12 controls the seed pressing lifting frame 4.10 and the seed pressing head 4.1 to descend together through the seed pressing crank 4.8 and the seed pressing pull rod 4.6. The seed pressing head 4.1 is inserted into the hole of the bacteria stick 7. The seed pressing positioning plate motor 4.11 and the seed pressing motor 4.12 are activated again, the seed pressing positioning plate 4.5 and the seed pressing head 4.1 rise, and the conveying motor 1.4 is activated again.
[0072] 5. During the pause of the conveying motor 1.4, the lifting cylinder controls the pressing wheel 5.3 to descend, and the pressing wheel 5.3 presses the label paper tape 5.1 to the hole of the mushroom stick 7. The labeling frame 5.4 moves through the moving motor and the moving plate and presses the label paper 5.1 to be pulled out. At the same time, the pressing wheel 5.3 moves together and rolls on the label paper tape 5.1 under the action of friction, pressing the label paper tape 5.1 onto the mushroom stick 7. The pressing wheel 5.3 rolls a circle and the cutter cuts the label paper tape 5.1.
[0073] 6. The bag discharging motor 6.3 drives the unloading push plate 6.1 through the bag discharging synchronous belt 6.4 to push the mushroom stick 7 out of the chain box tray 1.2, completing the inoculation and labeling work of the mushroom stick 7.
[0074] The mushroom stick inoculation and labeling machine and its working method break through the cumbersome production process, integrate punching, inoculation and labeling together, adopt automated production equipment, reduce labor intensity, reduce production costs and improve production efficiency.
[0075] The present utility model is not limited to the above-mentioned implementation modes, and anyone should be aware of the structural changes made under the inspiration of the present utility model. Any technical solutions that are the same or similar to the present utility model fall within the protection scope of the present utility model.
[0076] The technology, shape and structure parts not described in detail in the present invention are all known technologies.
Claims
1. A mushroom stick inoculation labeling machine, characterized in that: It includes a conveying mechanism, a disinfection mechanism, a punching mechanism, a seed pressing mechanism, a labeling mechanism and a bag discharging mechanism. The conveying mechanism is provided with a conveying frame, two conveying chains are installed on the conveying frame, a plurality of chain box trays are installed on the conveying chains, and the mushroom sticks are conveyed on the chain box trays; A disinfection mechanism is installed on the conveyor frame, the disinfection mechanism is provided with a disinfection plate, a disinfection liquid wiping piece is installed on the disinfection plate, and the disinfection liquid wiping piece contacts the bacterial stick to wipe and disinfect; A punching mechanism is installed on the conveyor frame. The punching mechanism is provided with a plurality of drill bits. The drill bits are installed side by side on a punching lifting frame. The punching lifting frame is connected to a punching motor. The punching motor drives the punching lifting frame to lift and lower the drill bits to punch holes in the mushroom sticks. A seed pressing mechanism is installed on the conveyor frame, and the seed pressing mechanism is provided with a seed pressing head and a culture stirring box. A push plate is installed at the lower discharge port of the culture stirring box, and the push plate pushes the culture in the culture stirring box into the seed pressing head. The seed pressing head is installed on a seed pressing lifting frame, and the seed pressing lifting frame is connected to a seed pressing motor. The seed pressing motor drives the seed pressing lifting frame to lift and drive the seed pressing head to deliver the culture into the hole of the mushroom stick. A labeling mechanism is installed on the conveyor frame. The labeling mechanism is provided with a label paper tape and a pressing wheel. The label paper tape is connected to the paper outlet through a plurality of tensioning wheels. The pressing wheel is located above the paper outlet. The pressing wheel presses down to control the label paper tape to be attached to the hole of the mushroom stick. A cutter is provided on the pressing wheel. The pressing wheel is driven by the label paper tape to rotate one circle to cut off the label paper tape. A bag discharging mechanism is installed on the conveyor frame. The bag discharging mechanism is provided with a material discharging push plate and a bag discharging motor. The bag discharging motor drives the material discharging push plate to push the mushroom sticks from the chain box tray for discharging.
2. The mushroom stick inoculation labeling machine according to claim 1, characterized in that: The two ends of the conveying chain are meshed with gears, the gears installed on the two conveying chains are connected by a through shaft, the through shaft is rotatably installed on the conveying frame through a bearing seat, the outer end of a through shaft is connected to a driven gear, the driven gear is meshed with a driving gear through a transmission chain, the driving gear is installed on the motor shaft of the conveying motor, the conveying motor is installed on the conveying frame, the conveying motor drives the two conveying chains to rotate simultaneously, and a chain box tray is installed between the two conveying chains.
3. The mushroom stick inoculation labeling machine according to claim 1, characterized in that: A mounting plate is mounted on the conveyor frame via a supporting column, and the mounting plate spans above the chain box tray.
4. The mushroom stick inoculation labeling machine according to claim 3, characterized in that: The disinfection mechanism is also provided with a disinfection rack, a disinfection synchronous belt, a disinfection motor and a photoelectric induction switch. The disinfection rack is installed on a mounting plate, a disinfection motor is installed on the upper part of the disinfection rack, a driving pulley is installed on the motor shaft of the disinfection motor, the driving pulley is connected to a driven pulley through a disinfection synchronous belt, the driven pulley is installed at the lower part of the disinfection rack, a synchronous belt clamp is installed on the disinfection synchronous belt, a disinfection plate is installed on the synchronous belt clamp, the disinfection motor drives the disinfection plate to reciprocate with the disinfection synchronous belt, a photoelectric induction switch is installed on the outer shell of the disinfection motor, and the photoelectric induction switch identifies the position of the bacteria stick on the chain box tray.
5. The mushroom stick inoculation labeling machine according to claim 3, characterized in that: The punching mechanism is also provided with a punching sleeve 1, a punching sleeve 2 and a punching positioning plate. The punching sleeve 1 and the punching sleeve 2 are both fixed on the mounting plate. The punching sleeve 1 slides inside and passes through the two side columns of the punching lifting frame. Three sets of drill rods are installed on the punching lifting frame. The bottom of the drill rods is connected to a drill bit. The lower part of the two side columns of the punching lifting frame is connected to a punching pull rod 1. The bottom of the punching pull rod 1 is rotatably connected to a punching crank 1 through a pin shaft. The punching crank 1 is installed on the motor shaft of the punching motor. The punching motor drives the punching lifting frame to move up and down. The punching sleeve slides inside and passes through the two side columns of the punching positioning plate. The punching positioning plate is located below the punching sleeve. The punching positioning plate is provided with through holes for the drill rod and the drill bit to pass through. The lower parts of the two sides of the punching positioning plate are connected to the punching pull rods. The lower parts of the punching pull rods are connected to the punching cranks through the pin shaft. The punching cranks are installed on the motor shaft of the punching positioning plate motor. The punching positioning plate motor drives the punching positioning plate to rise and fall.
6. The mushroom stick inoculation labeling machine according to claim 3, characterized in that: The seed pressing mechanism is also provided with a seed pressing sleeve 1, a seed pressing sleeve 2 and a seed pressing positioning plate. The seed pressing hole sleeve 1 and the seed pressing sleeve 2 are fixed on the mounting plate. The seed pressing sleeve 1 slides inside and passes through the two side columns of the seed pressing lifting frame. Three groups of pressing rods are installed on the seed pressing lifting frame. The bottom of the pressing rod is connected to the seed pressing head. The lower part of the two side columns of the seed pressing lifting frame is connected to the seed pressing pull rod 1. The bottom of the seed pressing pull rod 1 is rotatably connected to the seed pressing crank 1 through a pin shaft. The seed pressing crank 1 is installed on the motor shaft of the seed pressing motor. The seed pressing motor drives the seed pressing lifting frame to move up and down. The second seed pressing sleeve slides inside and passes through the two side columns of the seed pressing positioning plate. The seed pressing positioning plate is located below the second seed pressing sleeve. The seed pressing positioning plate is provided with through holes for the pressing rod and the seed pressing head to pass through. The lower parts of the two sides of the seed pressing positioning plate are connected to the second seed pressing pull rod. The lower part of the second seed pressing pull rod is rotatably connected to the second seed pressing crank through a pin shaft. The second seed pressing crank is installed on the motor shaft of the seed pressing positioning plate motor. The seed pressing positioning plate motor drives the seed pressing positioning plate to rise and fall.
7. The mushroom stick inoculation labeling machine according to claim 3, characterized in that: The installation plate is provided with a culture stirring box, a pushing cylinder and a stirring motor, a stirring driving gear is provided on the motor shaft of the stirring motor, the stirring driving gear is meshed and connected with a stirring driven gear through a stirring chain, the stirring driven gear is provided on a stirring shaft, and the stirring shaft is provided on the culture stirring box; A push plate is installed on the telescopic rod of the push cylinder, and three U-shaped shovels are used in the front of the push plate. The push cylinder pushes the push plate through the three U-shaped shovels to send it into the inner cavity of the corresponding seed pressing head.
8. The mushroom stick inoculation labeling machine according to claim 1, characterized in that: The labeling mechanism is also provided with a labeling frame and a paper tape reel. The bottom of the labeling frame is installed on a movable plate. The bottom of the movable plate is slidably connected to the conveyor frame through a slider. The bottom of the movable plate is controlled to move left and right on the conveyor frame through a lead screw nut. Three paper tape reels are rotatably installed on the upper part of the labeling frame. The label paper tape is wound on the paper tape reels. The three pressure wheels are connected to the cylinder rod of the lifting cylinder. The lifting cylinder is installed on the labeling frame. The lifting cylinder drives the pressure wheel to lift and press the label paper tape to the hole of the mushroom stick.
9. The mushroom stick inoculation labeling machine according to claim 1, characterized in that: The bag discharging mechanism is also provided with a bag discharging frame, which is mounted on the conveyor frame, and a bag discharging motor is mounted on the upper part of the bag discharging frame, and a motor shaft of the bag discharging motor is mounted on the bag discharging motor. The driving wheel is connected to the driven wheel through the synchronous belt, and the driven wheel is installed at the bottom of the bag out frame. A material unloading push plate is installed on the bag unloading synchronous belt, and the bag unloading motor drives the material unloading push plate to move back and forth along the bag unloading synchronous belt.
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Mushroom stick inoculation labeling machine and working method
CN118680003A