Automatic blowdown device of three-phase separator
By setting up a separation mechanism and an oil discharge mechanism in the three-phase separator tank, and using parts such as floating plates and sealing rings to cooperate with each other, real-time adjustment of the oil outlet height by different oil and water components is achieved, and the separation quality problems caused by immersion in water in the prior art are solved, and separation efficiency and quality are improved.
Patent Information
- Application Number
- CN202421712648.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-19
AI Technical Summary
When the proportion of oil-water components of the existing three-phase separator online sewage discharge device changes, the oil drain pipe is immersed in water, affecting the separation quality.
An automatic sewage discharge device of three-phase separator is designed. By setting a separation mechanism and an oil discharge mechanism in the separator tank, and using parts such as floating plates and sealing rings to cooperate with each other, real-time adjustment of the oil outlet height by different oil and water components is achieved.
It effectively reduces the possibility of water flowing into and out of the oil pipe, ensures effective separation and discharge of oil and water, and improves the separation quality of the three-phase separator.
Smart Images

Figure CN222854713U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of three-phase separators, in particular to an automatic sewage discharge device for a three-phase separator. Background Art
[0002] The three-phase separator is one of the most commonly used equipment in the development and production process of oil fields. It is a "solid, liquid, and gas" three-phase separation device installed under the pump in the oil and water wells of the oil field. During the use of the three-phase separator, the accumulation of sediment inside will reduce the volume inside the separator, and the sediment inside needs to be cleaned and removed. Therefore, an online sewage discharge equipment for the three-phase separator is needed.
[0003] After searching, a utility model patent with the publication number of CN220834450U specifically discloses an online sewage discharge device for a three-phase separator, including a three-phase separator body, a sewage discharge assembly is arranged below the three-phase separator body, an oil outlet assembly is arranged below the three-phase separator body, and the sewage discharge assembly includes a mounting sleeve. The online sewage discharge device for the three-phase separator is provided with a sewage discharge assembly, which is conducive to collecting and centrally treating the silt separated inside the three-phase separator during use. When the online sewage discharge device for the three-phase separator is used, the storage box is first installed with the mounting sleeve through a threaded joint. During use, the mixture is injected from the injection port, and the silt in the mixture passes through the filter screen and the leak plate through the three-phase separator and enters the storage box. At the same time, the vibration motor drives the connection frame to vibrate, and the connection frame shakes inside the slide rail through the movable block and the telescopic spring to prevent the silt from clogging.
[0004] In the above patent, the automatic drainage operation of the sediment inside the three-phase separator is realized only by the mutual cooperation between the filter screen, the leak plate and the vibration motor. However, in the above patent, since the height of the oil drain pipe is fixed, and during the use of the three-phase separator, the oil-water components transported to the inside of the three-phase separator each time have different oil-to-water ratios. Therefore, when the water content is high, the oil drain pipe will be completely immersed in water, thereby affecting the separation quality of the three-phase separator.
[0005] Therefore, it is necessary for us to propose an automatic sewage discharge device for a three-phase separator to solve the above problems. Utility Model Content
[0006] The utility model aims to provide an automatic sewage discharge device for a three-phase separator, which facilitates the discharge of oil and water after separation inside the separator tank body through the mutual cooperation between the internal parts of the separation mechanism, and facilitates the real-time adjustment of the oil outlet height according to the different oil and water components inside the separator tank body through the mutual cooperation between the internal parts of the oil outlet mechanism, so as to solve the problem in the prior art that the oil and water components transported to the inside of the three-phase separator each time have different oil-to-water ratios, so when the water content is high, the oil discharge pipe will be completely immersed in water, thereby affecting the separation quality of the three-phase separator.
[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic sewage discharge device for a three-phase separator, comprising a separator tank body, fixed plates are connected and fixed on both sides of the bottom end of the separator tank body, a separation mechanism is connected to one side of the separator tank body, and passes through the separator tank body to the bottom and top ends of the separator tank body, an oil outlet mechanism is connected and fixed to the bottom end of the separator tank body, and passes through the interior of the separator tank body and is located on one side of the separation mechanism.
[0008] Preferably, the separation mechanism includes a water inlet pipe, which is connected and fixed to one side of the separator tank body and passes through the interior of the separator tank body. A diverter plate is connected and fixed to the interior of the separator tank body and is located on one side of the water inlet pipe. An air outlet pipe is connected and fixed to the top of the separator tank body, and a water outlet pipe is connected and fixed to the bottom end of the separator tank body and passes through the interior of the separator tank body. A sewage discharge assembly is connected and fixed to the bottom end of the separator tank body and is located on one side of the water outlet pipe. A solenoid valve is connected and fixed to the outer wall of one side of the water outlet pipe.
[0009] Preferably, the oil outlet mechanism includes an oil outlet pipe, which is connected and fixed to the bottom end of the separator tank body, and passes through the interior of the separator tank body and is located between the sewage discharge assembly and the fixed plate. The oil outlet pipe passes through the interior of the separator tank body and is slidably connected with floating plates on both sides, the top of the floating plate is connected and fixed with a support plate, and is slidably connected to the interior of the oil outlet pipe, the top of the support plate is connected and fixed with a sealing cover, and is located at the top of the oil outlet pipe, the bottom end of the floating plate is connected and fixed with a sealing ring, and is slidably connected to the interior of the oil outlet pipe, the bottom end of the sealing ring is connected and fixed with a limiting plate, the top of the limiting plate is connected and fixed with a small spring, and is sleeved with the outer wall of the sealing ring.
[0010] Preferably, a circulation groove is provided at the bottom end of the diverter plate, a mounting groove matching the water outlet pipe and sewage discharge assembly is provided at the bottom end of the separator tank body, and one end of the air outlet pipe passes through the separator tank body and is close to the top of the inner wall of the separator tank body.
[0011] Preferably, a fixing groove matching the oil outlet pipe is provided inside the separator tank body, floating grooves matching the floating plate are provided on both sides of the outer wall of the oil outlet pipe, and a supporting groove matching the supporting plate is provided inside the oil outlet pipe, and the mass density of the floating plate is less than the density of water and greater than the density of oil.
[0012] Preferably, a sealing opening matching with a sealing cover is provided at the top of the oil outlet pipe, a limiting groove matching with a limiting plate is provided inside the oil outlet pipe, and sealing grooves matching with sealing rings are provided at both ends of the outer wall of the oil outlet pipe.
[0013] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0014] 1. The oil-gas-water mixture is transported to the separator tank through the water inlet pipe. The mixed water transported to the separator tank contacts and collides with the diverter plate, so that the gas inside the mixed water is released, so that the gas passes through the gas outlet pipe at the top of the separator tank. At the same time, the oil and water flow into the separator tank gradually and steadily through the annular flow groove at the bottom of the diverter plate, so that the oil and water are better separated by static standing. At the same time, the precipitated water is discharged through the water outlet pipe controlled by the solenoid valve. At the same time, the sewage discharge component cleans the sludge precipitated inside the separator tank, so that the separator tank can complete the separation operation of the oil-gas-water mixture;
[0015] 2. Through the static separation of oil and water inside the separator tank, the oil will float on the water surface due to its light density. At the same time, the floating plate contacts the water surface, and the floating plate will float on the water surface and sink in the oil layer. As the water surface continues to rise, it will push the floating plate to move, so that the floating plate drives the limit plate at the bottom of the sealing ring to squeeze the small spring to shrink and move, so that the limit plate drives the sealing ring to move, and the sealing ring gradually seals and isolates the sealing grooves at both ends of the oil outlet pipe, so that water will not flow into the inside of the oil outlet pipe through the sealing groove, while the oil layer flows into the inside of the oil outlet pipe through the sealing groove. At the same time, the movement of the floating plate drives the support plate at the top to move, and the movement of the support plate drives the sealing cover to move, so as to release the sealing operation on the top of the oil outlet pipe, so that the oil layer can be discharged faster through the oil outlet pipe. At the same time, according to the different water content in the oil-gas-water mixture, the distance that the water surface drives the floating plate to float is also different, so that the oil layer can always be discharged from the inside of the separator tank through the oil outlet pipe, that is, the oil outlet pipe can adjust the height of the oil outlet slot in real time according to the different oil-water components inside the separator tank, thereby reducing the possibility of water flowing into the inside of the oil outlet pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the cross-sectional structure of the separator tank of the utility model;
[0019] Figure 3 It is a schematic diagram of the cross-sectional structure of the oil outlet pipe of the utility model;
[0020] Figure 4 For the utility model Figure 3 Enlarged structural diagram at A in the middle.
[0021] Description of reference numerals:
[0022] 1. Separator tank; 101. Fixed plate; 2. Separation mechanism; 201. Water inlet pipe; 202. Diverter plate; 203. Air outlet pipe; 204. Water outlet pipe; 205. Sewage discharge assembly; 206. Solenoid valve; 3. Oil outlet mechanism; 301. Oil outlet pipe; 302. Floating plate; 303. Support plate; 304. Sealing cover; 305. Sealing ring; 306. Limiting plate; 307. Micro spring. DETAILED DESCRIPTION
[0023] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0024] The utility model provides Figure 1-4 The three-phase separator automatic sewage discharge device shown includes a separator tank body 1, and fixing plates 101 are connected and fixed on both sides of the bottom end of the separator tank body 1, and a separation mechanism 2 is connected to one side of the separator tank body 1, and passes through the separator tank body 1 to the bottom and top of the separator tank body 1, and an oil outlet mechanism 3 is connected and fixed to the bottom end of the separator tank body 1, and passes through the interior of the separator tank body 1 and is located on one side of the separation mechanism 2. Through the mutual cooperation between the internal parts of the separation mechanism 2, it is convenient to separate oil and water inside the separator tank body 1 and then discharge them. Through the mutual cooperation between the internal parts of the oil outlet mechanism 3, it is convenient to adjust the oil outlet height in real time according to the different oil and water components inside the separator tank body 1.
[0025] Refer to the instruction manual Figure 1-4The separation mechanism 2 includes a water inlet pipe 201, which is connected and fixed to one side of the separator tank body 1 and passes through the interior of the separator tank body 1. A diverter plate 202 is connected and fixed inside the separator tank body 1 and is located on one side of the water inlet pipe 201. An air outlet pipe 203 is connected and fixed to the top of the separator tank body 1, and a water outlet pipe 204 is connected and fixed to the bottom end of the separator tank body 1 and passes through the interior of the separator tank body 1. A sewage discharge component 205 is connected and fixed to the bottom end of the separator tank body 1 and is located on one side of the water outlet pipe 204. A solenoid valve 206 is connected and fixed to the outer wall of one side of the water outlet pipe 204. Through the mutual cooperation between the internal parts of the separation mechanism 2, it is convenient for oil and water to be separated and discharged inside the separator tank body 1.
[0026] Refer to the instruction manual Figure 1-4 The oil outlet mechanism 3 includes an oil outlet pipe 301, which is connected and fixed to the bottom end of the separator tank body 1, and penetrates into the interior of the separator tank body 1, and is located between the sewage discharge assembly 205 and the fixed plate 101. The oil outlet pipe 301 penetrates into the interior of the separator tank body 1 and is slidably connected to the floating plates 302 on both sides. The top of the floating plate 302 is connected and fixed to the support plate 303, and is slidably connected to the interior of the oil outlet pipe 301. The top of the support plate 303 is connected and fixed to the sealing cover 304. , and is located at the top of the oil outlet pipe 301, the bottom end of the floating plate 302 is connected and fixed with a sealing ring 305, and is slidably connected to the inside of the oil outlet pipe 301, the bottom end of the sealing ring 305 is connected and fixed with a limiting plate 306, the top of the limiting plate 306 is connected and fixed with a tiny spring 307, and is sleeved with the outer wall of the sealing ring 305. Through the mutual cooperation between the internal parts of the oil outlet mechanism 3, it is convenient to adjust the oil outlet height in real time according to the different oil-water components inside the separator tank body 1.
[0027] Refer to the instruction manual Figure 1-4 A circulation groove is provided at the bottom end of the diverter plate 202, and a mounting groove matching the water outlet pipe 204 and the sewage discharge assembly 205 is provided at the bottom end of the separator tank body 1. One end of the air outlet pipe 203 passes through the interior of the separator tank body 1 and is close to the top of the inner wall of the separator tank body 1. A circulation groove is provided at the bottom end of the diverter plate 202, so that after the oil and water hit the diverter plate 202, the flow rate of the oil and water in the separator tank body 1 gradually stabilizes.
[0028] Refer to the instruction manual Figure 1-4 A fixed groove matching the oil outlet pipe 301 is provided inside the separator tank body 1, floating grooves matching the floating plate 302 are provided on both sides of the outer wall of the oil outlet pipe 301, and a supporting groove matching the supporting plate 303 is provided inside the oil outlet pipe 301. The mass density of the floating plate 302 is less than the density of water and greater than the density of oil. Since the mass density of the floating plate 302 is less than the density of water and greater than the density of oil, the floating plate 302 floats on the water surface and sinks in the oil layer.
[0029] Refer to the instruction manual Figure 1-4 A sealing opening matching with the sealing cover 304 is provided at the top of the oil outlet pipe 301, a limiting groove matching with the limiting plate 306 is provided inside the oil outlet pipe 301, and sealing grooves matching with the sealing ring 305 are provided at both ends of the outer wall of the oil outlet pipe 301. By providing sealing grooves matching with the sealing ring 305 at both ends of the outer wall of the oil outlet pipe 301, it is convenient for the sealing ring 305 to move and gradually seal the sealing grooves at both ends of the outer wall of the oil outlet pipe 301.
[0030] How this utility works:
[0031] Refer to the instruction manual Figure 1-4 , through the water inlet pipe 201, the oil-gas-water mixture is transported to the separator tank body 1 through the water inlet pipe 201, and the mixed water transported to the separator tank body 1 contacts and collides with the diverter plate 202, so that the gas inside the mixed water is released, so that it is convenient for the gas to pass through the gas outlet pipe 203 at the top of the separator tank body 1, and at the same time, the oil and water flow into the separator tank body 1 gradually and steadily through the annular flow groove at the bottom of the diverter plate 202, so that the oil and water are better statically separated, and at the same time, the precipitated water is discharged through the water outlet pipe 204 controlled by the solenoid valve 206, and at the same time, the sewage discharge component 205 cleans the mud and dirt precipitated inside the separator tank body 1, so that the separator tank body 1 can complete the separation operation of the oil-gas-water mixture;
[0032] Refer to the instruction manual Figure 1-4 , through the static separation of oil and water inside the separator tank 1, the oil will float on the water surface due to its light density, and at the same time, the floating plate 302 will contact the water surface, and the floating plate 302 will float on the water surface and sink in the oil layer. As the water surface continues to rise, it will push the floating plate 302 to move, so that the floating plate 302 drives the limiting plate 306 at the bottom of the sealing ring 305 to squeeze the tiny spring 307 to shrink and move, so that the limiting plate 306 drives the sealing ring 305 to move, so that the sealing ring 305 gradually seals and isolates the sealing grooves at both ends of the oil outlet pipe 301, so that water will not flow into the inside of the oil outlet pipe 301 through the sealing groove, while the oil layer will flow into the outlet through the sealing groove. Inside the oil pipe 301, the floating plate 302 moves and drives the support plate 303 at the top to move. The support plate 303 moves and drives the sealing cover 304 to move, thereby releasing the sealing operation on the top of the oil outlet pipe 301, so that the oil layer can be discharged faster through the oil outlet pipe 301. At the same time, according to the different water content in the oil-gas-water mixture, the floating distance driven by the water surface is also different, so that the oil layer can always be discharged from the separator tank body 1 through the oil outlet pipe 301. That is, the oil outlet pipe 301 can adjust the height of the oil outlet slot in real time according to the different oil-water components inside the separator tank body 1, thereby reducing the possibility of water flowing into the oil outlet pipe 301.
[0033] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. An automatic sewage discharge device for a three-phase separator, comprising a separator tank (1), characterized in that: Fixed plates (101) are connected and fixed to both sides of the bottom end of the separator tank body (1); a separation mechanism (2) is connected to one side of the separator tank body (1) and penetrates the separator tank body (1) to the bottom end and the top end of the separator tank body (1); an oil outlet mechanism (3) is connected and fixed to the bottom end of the separator tank body (1) and penetrates into the interior of the separator tank body (1) and is located on one side of the separation mechanism (2).
2. The automatic sewage discharge device for a three-phase separator according to claim 1, characterized in that: The separation mechanism (2) comprises a water inlet pipe (201), the water inlet pipe (201) is connected and fixed to one side of the separator tank body (1) and penetrates into the interior of the separator tank body (1), a diverter plate (202) is connected and fixed to the interior of the separator tank body (1) and is located on one side of the water inlet pipe (201), an air outlet pipe (203) is connected and fixed to the top end of the separator tank body (1), a water outlet pipe (204) is connected and fixed to the bottom end of the separator tank body (1) and penetrates into the interior of the separator tank body (1), a sewage discharge assembly (205) is connected and fixed to the bottom end of the separator tank body (1) and is located on one side of the water outlet pipe (204), and a solenoid valve (206) is connected and fixed to the outer wall of one side of the water outlet pipe (204).
3. The automatic sewage discharge device for a three-phase separator according to claim 2, characterized in that: The oil outlet mechanism (3) comprises an oil outlet pipe (301), the oil outlet pipe (301) is connected and fixed to the bottom end of the separator tank body (1), penetrates into the interior of the separator tank body (1), and is located between the sewage discharge assembly (205) and the fixed plate (101), the oil outlet pipe (301) penetrates into the interior of the separator tank body (1) and is slidably connected to floating plates (302) on both sides, the top end of the floating plate (302) is connected and fixed to a support plate (303), and is slidably connected to the oil outlet pipe (301). 01), the top end of the support plate (303) is connected and fixed with a sealing cover (304) and is located at the top end of the oil outlet pipe (301), the bottom end of the floating plate (302) is connected and fixed with a sealing ring (305) and is slidably connected to the inside of the oil outlet pipe (301), the bottom end of the sealing ring (305) is connected and fixed with a limiting plate (306), the top end of the limiting plate (306) is connected and fixed with a tiny spring (307) and is sleeved with the outer wall of the sealing ring (305).
4. The automatic sewage discharge device for a three-phase separator according to claim 2, characterized in that: A circulation groove is provided at the bottom end of the diverter plate (202), a mounting groove matching the water outlet pipe (204) and the sewage discharge assembly (205) is provided at the bottom end of the separator tank body (1), and one end of the air outlet pipe (203) passes through the interior of the separator tank body (1) and is closely attached to the top of the inner wall of the separator tank body (1).
5. The automatic sewage discharge device for a three-phase separator according to claim 3 is characterized in that: A fixing groove matching the oil outlet pipe (301) is provided inside the separator tank body (1), floating grooves matching the floating plate (302) are provided on both sides of the outer wall of the oil outlet pipe (301), and a supporting groove matching the supporting plate (303) is provided inside the oil outlet pipe (301), and the mass density of the floating plate (302) is less than the density of water and greater than the density of oil.
6. The automatic sewage discharge device for a three-phase separator according to claim 3, characterized in that: The top of the oil outlet pipe (301) is provided with a sealing opening matching the sealing cover (304), the interior of the oil outlet pipe (301) is provided with a limiting groove matching the limiting plate (306), and both ends of the outer wall of the oil outlet pipe (301) are provided with sealing grooves matching the sealing ring (305).
Citation Information
Patent Citations
Online blowdown device of three-phase separator
CN220834450U