Vacuum suction rotor assembly

By designing the feeding mechanism of the vacuum suction rotor assembly, the problem of material blockage in the modified asphalt shearing machine is solved, and the smooth circulation of materials and the continuous work of the equipment is achieved.

CN222855139UActive Publication Date: 2025-05-13JIANGSU DONGHUA BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421637373.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-13
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

During the feeding process of the modified asphalt shearing machine, the materials will be squeezed and bonded to each other, resulting in the blockage of the materials in the storage box and the inability to flow smoothly, which will affect the continuous work of the equipment.

Method used

A vacuum suction rotor assembly is designed, including a processing tank body and a feeding mechanism. The material conveying mechanism consists of a storage box, a cylinder, a push plate, a horizontal baffle and a sloped plate. Through the coordinated work of these components, it is possible to push the material to move when the material is stationary to avoid blockage.

Benefits of technology

Through the design of this component, it can effectively avoid the static and blockage of materials in the storage box, ensure the smooth circulation of materials, and ensure the continuous operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222855139U_ABST
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Abstract

The utility model relates to the technical field of modified asphalt processing, and discloses a vacuum suction rotor assembly which comprises a processing tank body and a material conveying mechanism, a feeding port and a discharging port are formed in one side and the upper portion of the processing tank body respectively, and the material conveying mechanism is arranged on the outer wall of the feeding port of the processing tank body; the material conveying mechanism comprises a material storage box body arranged on the outer wall of the processing tank body, an air cylinder fixedly arranged on the outer wall of the material storage box body, a push plate arranged at the output end of the air cylinder and a horizontal baffle welded to the upper portion of the push plate. The material conveying mechanism further comprises an inclined plate welded to the lower portion of the push plate. Through the arrangement of the storage box body, the air cylinder, the push plate, the horizontal baffle and the inclined plate, when materials are static in the storage box body, the materials can be driven to move in a horizontal pushing mode, and through the horizontal baffle, the materials can be prevented from falling to the position near the output end of the air cylinder in the moving process of the push plate; therefore, the movement of the push plate is not influenced.
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Description

Technical Field

[0001] The present application relates to the technical field of modified asphalt processing, and in particular to a vacuum suction rotor assembly. Background Art

[0002] Modified asphalt shearing machine is an important part of modified asphalt production equipment. It is mainly used to shear, crush and mix modified asphalt to achieve the required fineness and uniformity. This equipment plays a vital role in asphalt processing and modification. Modified asphalt shearing machine usually adopts high-speed rotating shear blades or rotors to crush and mix asphalt and modifier through shear force, impact force and centrifugal force. This can ensure that the modifier is evenly distributed in the asphalt and improve the performance and quality of the modified asphalt. The working principle of modified asphalt shearing machine is mainly based on high-speed shearing and mixing technology. During the working process, the shearing machine will perform precise shearing and mixing operations on asphalt and modifier according to the set parameters and process requirements. This equipment usually has an automated control system to achieve precise control and monitoring of the working process.

[0003] The equipment adopts a horizontal structure. Three sets of rotors and stators are installed in the narrow working chamber, which are coupled and highly coordinated. The motor drives the intermediate shaft to run at high speed, and the rotor and stator form a vacuum. The material is sucked into the rotor and stator cavity from the inlet. The strong kinetic energy makes the rotor produce a high linear speed, so that the material is ejected after strong impact, crushing, centrifugal extrusion, liquid layer friction, and strong shearing between the rotor and stator.

[0004] During the feeding process, the materials will be squeezed and fit together, causing the materials placed inside the storage box to be blocked and unable to flow smoothly, making it impossible for the equipment to continue working subsequently. Utility Model Content

[0005] The purpose of the present application is to provide a vacuum suction rotor assembly to solve the problem raised in the above background technology that during the feeding process, materials will be squeezed and fitted with each other, resulting in blockage of materials placed inside the storage box and inability to flow smoothly, making it impossible for the equipment to continue to work subsequently.

[0006] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a vacuum suction rotor assembly, comprising: a processing tank body and a feeding mechanism, a feeding port and a discharging port are respectively provided on one side and the top of the processing tank body, the feeding mechanism is arranged on the outer wall of the feeding port of the processing tank body, the feeding mechanism comprises a storage box body arranged on the outer wall of the processing tank body, a cylinder fixed on the outer wall of the storage box body, a push plate arranged on the output end of the cylinder and a horizontal baffle welded above the push plate, the horizontal baffle is horizontally arranged above the cylinder, the feeding mechanism also comprises an inclined plate welded below the push plate, and the bottom of the inclined plate is attached to the inner bottom of the storage box body.

[0007] By adopting the above technical solution, when the material is stagnant, the material can be pushed to move.

[0008] Preferably, the feeding mechanism further includes a feeding pipe integrally formed above the material storage box, and the cross-section of the feeding pipe is rectangular.

[0009] By adopting the above technical solution, materials can be stored inside the material storage box through the feed pipe.

[0010] Preferably, the feeding mechanism further comprises a driving motor fixedly mounted on the outer wall of the material storage box and a connecting shaft fixedly engaged with the output end of the driving motor.

[0011] By adopting the above technical solution, it is possible to provide rotational power so as to enable the connecting shaft on the output end to rotate synchronously.

[0012] Preferably, the feeding mechanism further comprises a stirring blade fixedly mounted on the connecting shaft, and the stirring blade is arranged inside the material storage box.

[0013] By adopting the above technical solution, during the rotation of the stirring blades, it is possible to avoid the material from coming to a standstill, thereby preventing the material from accumulating and causing a blockage.

[0014] Preferably, the vacuum suction rotor assembly further comprises: a stator, which is fixed on the inner wall of the feed port of the processing tank body, and the stator is composed of three groups of stators of different levels that are equidistantly arranged.

[0015] By adopting the above technical solution, stable auxiliary friction work can be provided.

[0016] Preferably, the vacuum suction rotor assembly further comprises: a connecting shaft, which is arranged at a central position inside the processing tank body and can rotate inside the processing tank body.

[0017] By adopting the above technical solution, the structure on the shaft can be driven to rotate synchronously.

[0018] Preferably, the vacuum suction rotor assembly further comprises: a metal rotor, which is fixed on the connecting shaft, and is composed of three groups of metal rotors of different grades arranged equidistantly, and the metal rotor is arranged inside the stator.

[0019] By adopting the above technical solution, the material can be impacted and crushed by cooperating with the stator during the rotation process.

[0020] In summary, the present application includes at least one of the following beneficial effects: by providing a storage box, a cylinder, a push plate, a horizontal baffle and an inclined plate, when the material is stationary inside the storage box, the material can be driven to move by horizontal pushing, and the horizontal baffle can keep the push plate from falling near the output end of the cylinder during the movement, thereby ensuring that the movement of the push plate is not affected. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic diagram of the three-dimensional structure of this application;

[0022] Figure 2 A schematic diagram of a cross-sectional three-dimensional structure of the present application;

[0023] Figure 3 It is a side view structural schematic diagram of this application;

[0024] Figure 4 For this application Figure 2 A partial enlargement of the three-dimensional structure schematic diagram at point A.

[0025] In the figure: 1. processing tank body; 2. stator; 3. connecting shaft; 4. metal rotor; 5. feeding mechanism; 501. storage box; 502. feeding pipe; 503. driving motor; 504. connecting shaft; 505. stirring blade; 506. cylinder; 507. push plate; 508. horizontal baffle; 509. inclined plate. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0027] The following is combined with Figure 1-4 The embodiments of the present application are described in further detail.

[0028] Example 1

[0029] See also Figure 1-Figure 4, the utility model provides a technical solution: a vacuum suction rotor assembly, comprising: a processing tank body 1 and a feeding mechanism 5;

[0030] A feed port and a discharge port are respectively provided on one side and the top of the processing tank body 1. The processing tank body 1 can effectively fix the internal structure and facilitate the transportation of materials and the discharge after subsequent processing. The feeding mechanism 5 is arranged on the outer wall of the feed port of the processing tank body 1. When a blockage occurs during the transportation of materials, the feeding mechanism 5 can quickly drive the materials to move, thereby avoiding blockage. The feeding mechanism 5 includes a storage box 501 bolted to the outer wall of the processing tank body 1. The storage box 501 can effectively place the internal materials. A rectangular hole is provided on one side of the lower side of the material storage box 501, which can provide the internal structure with stable horizontal displacement. A feed pipe 502 is integrally formed above the material storage box 501, and the feed pipe 502 can provide material transportation to the inside of the material storage box 501. A drive motor 503 is bolted to the outer wall of the material storage box 501, and the drive motor 503 can stably drive the structure on the output end to rotate. A connecting shaft 504 is fixed on the output end of the drive motor 503, and the connecting shaft 504 can be connected to the drive motor 503, so that The connecting shaft 504 is driven to rotate stably, and the stirring blade 505 is fixedly mounted on the connecting shaft 504, and the stirring blade 505 is arranged inside the material storage box 501. During the rotation of the connecting shaft 504, the stirring blade 505 on the connecting shaft 504 can be synchronously driven to rotate, and the material can be quickly stirred at this time to avoid the material from being stationary. The cylinder 506 is bolted to the outer wall of the material storage box 501, and the cylinder 506 can drive the structure on the output end to stably move in the horizontal direction. The push plate 507 on the output end of the cylinder 506 can be connected to the cylinder 506 to drive the push plate 507 to quickly move in the horizontal direction. The horizontal baffle 508 welded above the push plate 507 can shield the material above during the horizontal displacement of the push plate 507. The inclined plate 509 welded below the push plate 507 can fit with the inner bottom of the storage box 501, and can provide more effective pushing work for the material during the synchronous displacement.

[0031] The material is transported into the interior of the material storage box 501 through the feed pipe 502, so that the material can be placed in the interior of the material storage box 501, and the drive motor 503 is started. The drive motor 503 can drive the connecting shaft 504 to rotate. During the rotation of the connecting shaft 504, the stirring blade 505 on the shaft can be synchronously driven to rotate synchronously. At this time, during the rotation of the stirring blade 505, the material in the material storage box 501 can be kept from being stationary. The material can be transported to the interior of the processing tank body 1 through the material storage box 501. When blockage occurs during the transportation process, the cylinder 506 is started, and the push plate 507 on the output end can be driven to move by the cylinder 506. During the displacement of the push plate 507, the efficiency of pushing the blocked material can be improved by cooperating with the inclined plate 509, and when the push plate 507 is displaced, the upper material is blocked by the horizontal baffle 508 to prevent the material from falling to the vicinity of the output end of the cylinder 506 when the push plate 507 is displaced.

[0032] Example 2

[0033] See also Figure 1-Figure 4 , the utility model provides a technical solution: a vacuum suction rotor assembly, comprising: a stator 2, a connecting shaft 3 and a metal rotor 4;

[0034] The stator 2 is bolted to the inner wall of the feed port of the processing tank body 1, and the stator 2 can play an effective fixing effect on the inner wall of the processing tank body 1, and the stator 2 is composed of three groups of equidistant settings of different levels. The stator 2 composed of one level, two levels and three levels can provide different effects in the subsequent auxiliary friction process. The connecting shaft 3 is rotatably connected to the central part of the processing tank body 1. When the connecting shaft 3 is subsequently connected to the motor, it can provide a stable rotation effect of the connecting shaft 3 inside the processing tank body 1. The metal rotor 4 is fixed on the connecting shaft 3. During the rotation of the connecting shaft 3, the metal rotor 4 on the shaft can be provided with stable synchronous rotation. The metal rotor 4 is composed of three groups of equidistant settings of different levels. The metal rotor 4 composed of one level, two levels and three levels can provide different effects in the subsequent rotation process, and the metal rotor 4 is arranged inside the stator 2. The metal rotor 4 rubs inside the stator 2, which can produce an effective impact and crushing effect on the material.

[0035] The material storage box 501 is transported to the interior of the processing tank body 1, and the connecting shaft 3 is driven to rotate. During the rotation of the connecting shaft 3, the metal rotor 4 on the shaft can be driven to rotate synchronously. At this time, the metal rotor 4 rotates inside the stator 2, thereby impacting and crushing the transported material, thereby ejecting the material from the discharge port of the processing tank body 1.

[0036] The implementation principle of a vacuum suction rotor assembly of the present application is:

[0037] First, the material storage box 501 is transported to the interior of the processing tank body 1, and the connecting shaft 3 is driven to rotate. During the rotation of the connecting shaft 3, the metal rotor 4 on the shaft can be driven to rotate synchronously. At this time, the metal rotor 4 rotates inside the stator 2, thereby impacting and crushing the transported material, thereby ejecting the material from the discharge port of the processing tank body 1.

[0038] Secondly, the material is transported into the interior of the storage box 501 through the feed pipe 502, so that the material can be placed in the interior of the storage box 501, and the drive motor 503 is started. The drive motor 503 can drive the connecting shaft 504 to rotate. During the rotation of the connecting shaft 504, the stirring blade 505 on the shaft can be driven to rotate synchronously. At this time, the stirring blade 505 can keep the material in the storage box 501 from being stationary during the rotation.

[0039] Finally, the material can be transported to the interior of the processing tank 1 through the material storage box 501. When blockage occurs during the transportation process, the cylinder 506 is started, and the push plate 507 on the output end can be driven to move through the cylinder 506. During the displacement of the push plate 507, the efficiency of pushing the blocked material can be improved by cooperating with the inclined plate 509. When the push plate 507 moves, the material above is blocked by the horizontal baffle 508 to prevent the material from falling near the output end of the cylinder 506 when the push plate 507 moves.

[0040] It is obvious to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, and that the present application can be implemented in other specific forms without departing from the spirit or essential features of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting in all respects, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present application. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A vacuum suction rotor assembly, characterized in that: include: A processing tank body, wherein a feed inlet and a discharge outlet are respectively provided on one side and the top of the processing tank body; A material conveying mechanism, which is arranged on the outer wall of the material inlet of the processing tank body, and comprises a material storage box body arranged on the outer wall of the processing tank body, a cylinder fixedly arranged on the outer wall of the material storage box body, a push plate arranged on the output end of the cylinder, and a horizontal baffle welded above the push plate, wherein the horizontal baffle is horizontally arranged above the cylinder; The material conveying mechanism also includes an inclined plate welded below the push plate, and the bottom of the inclined plate is attached to the inner bottom of the material storage box.

2. A vacuum suction rotor assembly according to claim 1, characterized in that: The feeding mechanism also includes a feeding pipe integrally formed above the material storage box, and the cross-section of the feeding pipe is rectangular.

3. A vacuum suction rotor assembly according to claim 2, characterized in that: The feeding mechanism also includes a driving motor fixedly mounted on the outer wall of the material storage box body and a connecting shaft fixedly engaged with the output end of the driving motor.

4. A vacuum suction rotor assembly according to claim 3, characterized in that: The feeding mechanism also includes a stirring blade fixed on the connecting shaft, and the stirring blade is arranged inside the material storage box.

5. The vacuum suction rotor assembly according to claim 1, characterized in that: The vacuum suction rotor assembly also includes: The stator is fixed on the inner wall of the feed port of the processing tank body, and the stator is composed of three groups of stators of different levels that are equidistantly arranged.

6. A vacuum suction rotor assembly according to claim 5, characterized in that: The vacuum suction rotor assembly also includes: The connecting shaft is arranged at the center of the processing tank body, and the connecting shaft can rotate inside the processing tank body.

7. A vacuum suction rotor assembly according to claim 6, characterized in that: The vacuum suction rotor assembly also includes: The metal rotor is fixed on the connecting shaft, the metal rotor is composed of three groups of metal rotors of different grades arranged equidistantly, and the metal rotor is arranged inside the stator.