Material fixing device for blending color master batch
By setting up cleaning mechanisms and driving mechanisms in the color masterbing equipment, the problem of difficulty in thorough cleaning of the mixing equipment is solved, the mixing quality and cleaning efficiency are improved, and color pollution is avoided.
Patent Information
- Application Number
- CN202421868042.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-05
AI Technical Summary
During the color masterbing process, it is difficult to thoroughly clean the interior of the mixing equipment, resulting in poor mixing quality between the raw materials and the color masterbing, which may cause color contamination.
A material fixing device for color masterbatching is designed, including a cleaning mechanism and a driving mechanism. The cleaning mechanism sprays the cleaning liquid to the inner wall of the mixing box through the liquid pump and the spray head, and rotates the tube to drive the mixing rod to mix the raw materials and the masterbing.
Effectively prevent residual color masterbatch in the inner wall of the mixing box, improve mixing quality, avoid color pollution, and improve the cleaning efficiency of the equipment.
Smart Images

Figure CN222855188U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of masterbatch mixing, in particular to a dosing device for masterbatch mixing. Background Art
[0002] Masterbatch preparation refers to the process of mixing base resins or solvents with pre-dispersed pigment concentrates (i.e. masterbatches) in a certain proportion in order to obtain products of a specific color in industries such as plastics, coatings, paints, and silicones. Masterbatches are composed of highly concentrated pigments or dyes, carriers (usually resins that are compatible with the polymers used in the final product), and additives (such as dispersants, stabilizers, etc.).
[0003] In the masterbatch preparation process, the raw materials and masterbatches need to be dosed. The dosed process generally involves adding the selected masterbatches and additives to the raw materials for uniform mixing. Since a mixing device needs to mix materials of different colors, the inside of the mixing device needs to be cleaned when mixing materials of new colors. Generally, cleaning fluid is sprayed on the inside of the mixing device using a water gun for cleaning. Workers' cleaning can easily lead to poor cleaning effects and incomplete cleaning of the inside of the mixing device. Utility Model Content
[0004] The main purpose of the utility model is to provide a dosing device for masterbatch mixing, which can effectively solve the problems raised in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A dosing device for masterbatch mixing comprises a mixing box, a cleaning mechanism is arranged on the right side of the top of the mixing box, a driving mechanism is arranged on the left side of the top of the mixing box, a discharge pipe is arranged at the bottom of the mixing box, a rotating tube is connected to the top bearing of the mixing box, the bottom of the rotating tube extends to the interior of the mixing box, uniformly distributed stirring rods are fixedly installed on the surface of the rotating tube, supporting legs are fixedly installed on both sides of the bottom of the mixing box, and a material injection port is opened at the top of the mixing box.
[0007] Preferably, the cleaning mechanism includes a liquid pump, which is fixedly installed on the right side of the top of the mixing box, the output end of the liquid pump is connected to a connecting pipe, the other end of the connecting pipe is provided with a rotating joint, the bottom of the rotating joint is connected to the rotating tube, the surface of the rotating tube is connected with evenly distributed C-tubes, the surface of the C-tube is connected to a nozzle, the other side of the nozzle is provided with a nozzle, a cleaning plate is provided on the side of the C-tube close to the inner wall of the mixing box, one side of the cleaning plate is in contact with the inner wall of the mixing box, and the nozzle is located on one side of the cleaning plate.
[0008] Preferably, side plates are fixedly mounted on the top and bottom of the C-shaped tube, the cleaning plate is mounted between the side plates, and a fixing ring is fixedly mounted on the top of the mixing box, and the fixing ring is sleeved on the surface of the rotary joint.
[0009] Preferably, a groove is provided on one side of the side plate close to the cleaning plate, a spring is arranged inside the groove, a slider is fixedly installed on one side of the cleaning plate close to the side plate, and one side of the spring is fixedly connected to the slider.
[0010] Preferably, evenly distributed scrapers are fixedly mounted on the surface of the rotating tube, the scrapers are located at the bottom of the C-shaped tube, and the bottom of the scrapers is in contact with the bottom of the inner cavity of the mixing box.
[0011] Preferably, the driving mechanism includes a motor, which is fixedly mounted on the left side of the top of the mixing box. A driving wheel is fixedly mounted on the output end of the motor. A driven wheel is fixedly mounted on the surface of the rotating tube and above the mixing box. The driving wheel is located on the left side of the driven wheel and meshes with the driven wheel.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] A cleaning mechanism is provided to clean the inner wall of the mixing box to prevent previously processed materials of different colors from remaining on the inner wall of the mixing box. These residual masterbatches can easily contaminate the raw materials being processed, resulting in poor mixing quality of the raw materials and masterbatches, which may seriously cause color pollution. A driving mechanism is provided to drive the rotating tube to rotate, and the rotating tube then drives the stirring rod to mix the raw materials and masterbatches inside the mixing box. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a three-dimensional schematic diagram of the internal structure of the mixing box in the utility model;
[0016] Figure 3 A three-dimensional schematic diagram of the local structure of the cleaning mechanism in the utility model Figure 1 ;
[0017] Figure 4 A three-dimensional schematic diagram of the local structure of the cleaning mechanism in the utility model Figure 2 ;
[0018] Figure 5 It is a three-dimensional schematic diagram of the driving mechanism structure in the utility model;
[0019] Figure 6 It is a three-dimensional schematic diagram of the scraper structure in the utility model.
[0020] In the figure: 1. mixing box; 2. cleaning mechanism; 201. liquid pump; 202. connecting pipe; 203. rotating joint; 204. fixing ring; 205. C-type pipe; 206. nozzle; 207. nozzle; 208. side plate; 209. cleaning plate; 210. groove; 211. spring; 212. scraper; 3. driving mechanism; 301. motor; 302. driving wheel; 303. driven wheel; 4. discharge pipe; 5. supporting leg; 6. rotating pipe; 7. stirring rod. DETAILED DESCRIPTION
[0021] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] like Figure 1 —2 shows a dosing device for masterbatch mixing, comprising a mixing box 1, a cleaning mechanism 2 is arranged on the right side of the top of the mixing box 1, a driving mechanism 3 is arranged on the left side of the top of the mixing box 1, a discharge pipe 4 is arranged at the bottom of the mixing box 1, a rotating tube 6 is connected to the top bearing of the mixing box 1, the bottom of the rotating tube 6 extends to the interior of the mixing box 1, and evenly distributed stirring rods 7 are fixedly installed on the surface of the rotating tube 6, supporting legs 5 are fixedly installed on both sides of the bottom of the mixing box 1, and an injection port is opened at the top of the mixing box 1.
[0023] The effects achieved by the above components are as follows: a cleaning mechanism 2 is provided to clean the inner wall of the mixing box 1 to prevent previously processed materials of different colors from remaining on the inner wall of the mixing box 1. These residual masterbatches can easily contaminate the raw materials being processed, resulting in poor mixing quality of the raw materials and masterbatches, which may seriously cause color pollution. A driving mechanism 3 is provided to drive the rotating tube 6 to rotate, and the rotating tube 6 then drives the stirring rod 7 to mix the raw materials and masterbatches inside the mixing box 1.
[0024] like Figure 3 As shown in FIG. 4 , the cleaning mechanism 2 includes a liquid pump 201, which is fixedly installed on the right side of the top of the mixing box 1. The output end of the liquid pump 201 is connected to a connecting pipe 202. The other end of the connecting pipe 202 is provided with a rotary joint 203. The bottom of the rotary joint 203 is connected to a rotating tube 6. The surface of the rotating tube 6 is connected with evenly distributed C-tubes 205. The surface of the C-tube 205 is connected to a nozzle 206. A nozzle 207 is provided on the other side of the nozzle 206. A cleaning plate 209 is provided on the side of the C-tube 205 close to the inner wall of the mixing box 1. One side of the cleaning plate 209 is in contact with the inner wall of the mixing box 1. The nozzle 207 is located on one side of the cleaning plate 209.
[0025] The effects achieved by the above components are as follows: a liquid pump 201 is provided to pump the cleaning liquid out of the container, and the cleaning liquid is discharged to the inside of the rotating tube 6 through the connecting tube 202 and the rotating joint 203; the cleaning liquid is then introduced into the inside of the C-tube 205 through the rotating tube 6, flows from the C-tube 205 to the inside of the nozzle 206, and finally sprays the cleaning liquid onto the inner wall of the mixing box 1 through the nozzle 207 to clean the inner wall of the mixing box 1; at the same time, the rotating tube 6 drives the C-tube 205 and the cleaning plate 209 to rotate inside the mixing box 1, and then the cleaning plate 209 scrapes the raw materials on the inner wall of the mixing box 1, and cleans the inner wall of the mixing box 1, thereby thoroughly cleaning the raw materials on the inner wall of the mixing box 1 to avoid residues adhering to the inner wall of the mixing box 1, which affects the mixing quality of different raw materials and different masterbatches next time and easily causes color pollution.
[0026] like Figure 3 As shown in FIG. 4 , the top and bottom of the C-shaped tube 205 are fixedly installed with side plates 208 , the cleaning plate 209 is installed between the side plates 208 , and the top of the mixing box 1 is fixedly installed with a fixing ring 204 , which is sleeved on the surface of the rotating joint 203 .
[0027] like Figure 4 As shown, a groove 210 is provided on one side of the side plate 208 close to the cleaning plate 209, a spring 211 is provided inside the groove 210, a slider is fixedly installed on one side of the cleaning plate 209 close to the side plate 208, and one side of the spring 211 is fixedly connected to the slider.
[0028] The effect achieved by the above components is: by setting the spring 211 to squeeze and push the slider inside the groove 210, the slider drives the cleaning plate 209 to move, and makes one side of the cleaning plate 209 fully contact with the inner wall of the mixing box 1, thereby improving the cleaning plate 209 The scraping effect of the raw materials attached to the inner wall of the mixing box 1 is improved, and the utilization rate of the raw materials is improved.
[0029] like Figure 6 As shown, evenly distributed scrapers 212 are fixedly installed on the surface of the rotating tube 6 , and the scrapers 212 are located at the bottom of the C-shaped tube 205 , and the bottom of the scrapers 212 contacts the bottom of the inner cavity of the mixing box 1 .
[0030] The effect achieved by the above components is: by arranging the scraper 212 to scrape the raw materials at the bottom of the inner cavity of the mixing box 1 , the mixed raw materials are discharged through the discharge pipe 4 .
[0031] like Figure 5As shown, the driving mechanism 3 includes a motor 301, which is fixedly installed on the left side of the top of the mixing box 1. A driving wheel 302 is fixedly installed on the output end of the motor 301. A driven wheel 303 is fixedly installed on the surface of the rotating tube 6 and located above the mixing box 1. The driving wheel 302 is located on the left side of the driven wheel 303 and meshes with the driven wheel 303.
[0032] The effect achieved by the above components is: by setting the motor 301 to drive the driving wheel 302 to rotate, the driving wheel 302 drives the driven wheel 303 to rotate, and the driven wheel 303 drives the rotating tube 6 to rotate, so that the rotating tube 6 drives the stirring rod 7 to rotate to stir and mix the raw materials and masterbatches inside the mixing box 1.
[0033] The working principle of this dosing device for masterbatch mixing:
[0034] The motor 301 drives the driving wheel 302 to rotate, and then the driving wheel 302 drives the driven wheel 303 to rotate, and the driven wheel 303 drives the rotating tube 6 to rotate, so that the rotating tube 6 drives the stirring rod 7 to rotate to stir and mix the raw materials and masterbatch in the mixing box 1, and the liquid pump 201 pumps the cleaning liquid out of the container and discharges it into the rotating tube 6 through the connecting pipe 202 and the rotating joint 203. The cleaning liquid is then introduced into the C-tube 205 through the rotating tube 6, flows from the C-tube 205 to the inside of the nozzle 206, and finally passes through The nozzle 207 sprays the cleaning liquid onto the inner wall of the mixing box 1 to clean the inner wall of the mixing box 1. At the same time, the rotating tube 6 drives the C-tube 205 and the cleaning plate 209 to rotate inside the mixing box 1, and then the cleaning plate 209 scrapes the raw materials on the inner wall of the mixing box 1 to clean the inner wall of the mixing box 1, thereby thoroughly cleaning the raw materials on the inner wall of the mixing box 1 to avoid residues adhering to the inner wall of the mixing box 1, which affects the mixing quality of different raw materials and different masterbatches next time and easily causes color pollution.
[0035] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.
Claims
1. A dosing device for masterbatch preparation, comprising a mixing box (1), characterized in that: A cleaning mechanism (2) is arranged on the right side of the top of the mixing box (1), a driving mechanism (3) is arranged on the left side of the top of the mixing box (1), a discharge pipe (4) is arranged at the bottom of the mixing box (1), a rotating tube (6) is connected to the top bearing of the mixing box (1), the bottom of the rotating tube (6) extends to the inside of the mixing box (1), and evenly distributed stirring rods (7) are fixedly installed on the surface of the rotating tube (6), supporting legs (5) are fixedly installed on both sides of the bottom of the mixing box (1), and a material injection port is opened at the top of the mixing box (1).
2. A dosing device for masterbatch mixing according to claim 1, characterized in that: The cleaning mechanism (2) comprises a liquid pump (201), the liquid pump (201) being fixedly mounted on the right side of the top of the mixing box (1), the output end of the liquid pump (201) being connected to a connecting pipe (202), the other end of the connecting pipe (202) being provided with a rotating joint (203), the bottom of the rotating joint (203) being connected to a rotating tube (6), the surface of the rotating tube (6) being connected to uniformly distributed C-shaped tubes (205), the surface of the C-shaped tube (205) being connected to a nozzle (206), the other side of the nozzle (206) being provided with a nozzle head (207), the side of the C-shaped tube (205) close to the inner wall of the mixing box (1) being provided with a cleaning plate (209), one side of the cleaning plate (209) being in contact with the inner wall of the mixing box (1), and the nozzle head (207) being located on one side of the cleaning plate (209).
3. A dosing device for masterbatch mixing according to claim 2, characterized in that: The top and bottom of the C-shaped tube (205) are fixedly mounted with side plates (208), the cleaning plate (209) is mounted between the side plates (208), and the top of the mixing box (1) is fixedly mounted with a fixing ring (204), and the fixing ring (204) is sleeved on the surface of the rotating joint (203).
4. A dosing device for masterbatch mixing according to claim 3, characterized in that: A groove (210) is provided on a side of the side plate (208) close to the cleaning plate (209), a spring (211) is arranged inside the groove (210), a slider is fixedly installed on a side of the cleaning plate (209) close to the side plate (208), and one side of the spring (211) is fixedly connected to the slider.
5. A dosing device for masterbatch mixing according to claim 1, characterized in that: The surface of the rotating tube (6) is fixedly mounted with evenly distributed scrapers (212), the scrapers (212) are located at the bottom of the C-shaped tube (205), and the bottom of the scrapers (212) is in contact with the bottom of the inner cavity of the mixing box (1).
6. A dosing device for masterbatch mixing according to claim 1, characterized in that: The driving mechanism (3) comprises a motor (301), the motor (301) being fixedly mounted on the left side of the top of the mixing box (1), a driving wheel (302) being fixedly mounted on the output end of the motor (301), a driven wheel (303) being fixedly mounted on the surface of the rotating tube (6) and located above the mixing box (1), the driving wheel (302) being located on the left side of the driven wheel (303) and meshing with the driven wheel (303).