Polycarboxylic acid high-performance water reducing agent preparation device

By designing a heating assembly in the polycarboxylic acid high-performance water reducing agent preparation device, hot water is injected into the tank body, and uniform heating inside the tank body is achieved, solving the problem of crystallization caused by uneven heating in the prior art, ensuring the performance of the water reducing agent and the convenience of cleaning.

CN222855429UActive Publication Date: 2025-05-13MEISHANYU NEW CONCRETE MATERIAL CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421405989.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-05-13
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

In the prior art, when the drying mechanism heats the inside of the treatment tank through the air outlet duct, it can only heat the water reducing agent near the air outlet duct with better effect, and cannot achieve uniform heating inside the tank body, resulting in poor crystallization prevention effect.

Method used

A polycarboxylic acid high-performance water reducing agent preparation device is designed. The heating component uses a heating component to inject hot water into the cavity inside the tank to achieve uniform heating inside the tank to prevent the generation of crystallization during the preparation of the water reducing agent.

Benefits of technology

Through uniform heating, the generation of crystals during the preparation of the water reducer is effectively prevented, the performance of the water reducer is maintained, and the crystals are avoided to adhere to the inside of the treatment tank and the stirring assembly, making it easy to clean.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222855429U_ABST
    Figure CN222855429U_ABST
Patent Text Reader

Abstract

The utility model discloses a preparation device for a polycarboxylic acid high-performance water reducing agent, belongs to the technical field of preparation of polycarboxylic acid water reducing agents, and aims to solve the technical problems that in the prior art, when a drying mechanism heats the interior of a treatment tank through an air outlet pipe, only a water reducing agent near the air outlet pipe can be well heated, the interior of the treatment tank cannot be uniformly heated, and the water reducing agent cannot be uniformly heated. And the effect of preventing crystallization in the preparation process of the water reducing agent is not good. Comprising a fixing ring which is fixedly connected with a tank body, the tank body shrinks towards the lower end, a cavity is formed in the tank body, a water inlet pipe and a water outlet pipe are arranged on the side face of the tank body, and a heating assembly is connected to the side face of the fixing ring. According to the preparation device for the polycarboxylic acid high-performance water reducing agent, the heating assembly is arranged, so that the interior of the tank body is uniformly heated, the water reducing agent can be effectively prevented from being crystallized in the preparation process, the performance of the water reducing agent is not changed, crystals are prevented from being attached to the interior of the treatment tank and the stirring assembly, and cleaning is convenient.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of polycarboxylic acid water reducing agent preparation, and specifically relates to a polycarboxylic acid high-performance water reducing agent preparation device. Background Art

[0002] Polycarboxylic acid water reducer has an artificially designed molecular structure, with a high proportion of effective ingredients and a concentrated molecular weight range. Compared with other water reducers, polycarboxylic acid water reducer not only has a high water reduction rate and a long-lasting slump, but also has a smaller dosage.

[0003] Chinese patent CN218890419U discloses a device for manufacturing polycarboxylic acid high-performance water reducing agent, including a processing tank, the upper surface of which is connected to a feed pipe, the upper surface of which is provided with a mixing mechanism, the left side of which is connected to a liquid inlet pipe, and the right side of which is provided with a drying mechanism.

[0004] The above patent heats the inside of the treatment tank through a drying mechanism to prevent crystallization in the treatment tank during the preparation of the water reducer (on the one hand, crystallization changes the performance of the water reducer, and on the other hand, it adheres to the inside of the treatment tank and the mixing mechanism, which is inconvenient to clean). However, when the drying mechanism heats the inside of the treatment tank through the air outlet pipe, it can only have a good heating effect on the water reducer near the air outlet pipe, and cannot heat the inside of the treatment tank evenly, which is not effective in preventing crystallization in the preparation process of the water reducer. Therefore, a technical measure is proposed to solve the problem that when the drying mechanism heats the inside of the treatment tank through the air outlet pipe, it can only have a good heating effect on the water reducer near the air outlet pipe, and cannot heat the inside of the treatment tank evenly, which is not effective in preventing crystallization in the preparation process of the water reducer. Utility Model Content

[0005] (1) Technical issues to be solved

[0006] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a polycarboxylic acid high-performance water-reducing agent preparation device, which aims to solve the problem that when the drying mechanism in the prior art heats the inside of the processing tank through the air outlet pipe, it can only have a good heating effect on the water-reducing agent near the air outlet pipe, and cannot evenly heat the inside of the processing tank, which is not effective in preventing crystallization in the water-reducing agent preparation process.

[0007] (2) Technical solution

[0008] In order to solve the above technical problems, the utility model provides a polycarboxylic acid high-performance water-reducing agent preparation device, including a fixing ring, the fixing ring is fixedly connected to a tank body, the tank body shrinks toward the lower end, a cavity is provided inside the tank body, a water inlet pipe and a water outlet pipe are provided on the side of the tank body, a heating component is connected to the side of the fixing ring, and the heating component includes a side plate, the side plate is installed on the side of the fixing ring, a water box is installed on the upper surface of the side plate, a first connecting pipe is provided on the side of the water box, the first connecting pipe is connected to a water pump, the water pump is connected to a third connecting pipe, and the third connecting pipe is connected to the third connecting pipe. The other end of the connecting pipe is connected to the water outlet pipe, a water level line and a thermometer are provided on the side of the water box, a heating rod is passed through the lower end of the side of the water box, a water injection pipe is provided on the upper part of the water box, and the water injection pipe is provided with a pipe cover. A second connecting pipe is connected to the side of the water box away from the thermometer, and the second connecting pipe is connected to the water inlet pipe. Thanks to the setting of the heating component, hot water is injected into the cavity inside the tank body, so that the inside of the tank body is heated evenly, which can effectively prevent crystallization during the preparation process of the water reducer, thereby ensuring that the performance of the water reducer does not change, avoiding crystallization from adhering to the inside of the treatment tank and the stirring component, and facilitating cleaning.

[0009] Furthermore, a discharge pipe is connected to the lower end of the tank body, a valve is installed on the discharge pipe, a tank cover is movably engaged at the upper end of the tank body, and a stirring component is passed through the tank cover. Thanks to the setting of the stirring component, it is convenient to stir and mix the raw materials, thereby improving production efficiency, and the inner wall of the tank body can be scraped to reduce the raw materials remaining on the inner wall.

[0010] Furthermore, an ear plate is installed on the side of the tank cover, and the lower end of the ear plate is connected to an electric telescopic rod. The lower end of the electric telescopic rod is installed on the upper surface of the fixed ring, and a plurality of support rods are provided at the lower end of the fixed ring. Thanks to the setting of the electric telescopic rod, it is convenient to open the tank cover.

[0011] Furthermore, the stirring assembly includes a motor, which is fixedly mounted on the upper surface of the tank cover. The motor is connected to a vertical rod, which passes through the tank cover. Multiple groups of stirring plates are installed on the side of the vertical rod, and the stirring plates are adapted to the internal size of the tank body. Thanks to the setting of the stirring plates, it is convenient to stir the raw materials.

[0012] Furthermore, a connecting rod is connected to the center position of the side surface of the vertical rod, and the connecting rod is connected to a rotating plate. A scraper is installed on the side of the rotating plate away from the connecting rod, and the scraper is in contact with the inner wall of the tank body.

[0013] (3) Beneficial effects

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model is convenient for stirring and mixing raw materials through the arrangement of the stirring component, thus improving production efficiency, and can scrape the inner wall of the tank body, reducing the residual raw materials on the inner wall, thereby facilitating the next step of cleaning, starting the motor stirring plate to rotate to stir and mix the raw materials, and the motor drives the scraper to scrape the inside of the tank body;

[0016] By setting the heating component and injecting hot water into the cavity inside the tank body, the inside of the tank body is heated evenly, which can effectively prevent crystallization during the preparation process of the water reducer, thereby ensuring that the performance of the water reducer does not change, avoiding crystallization from adhering to the inside of the treatment tank and the stirring component, and facilitating cleaning. The heating rod is started to heat the water inside the water box. When the appropriate temperature is reached, the water pump is started to drive the water flow into the cavity to evenly heat the raw materials inside the tank body. The water flow inside the cavity is circulated with the water flow in the water box through the water pump to ensure that the water temperature inside the cavity does not change. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the internal structure of the tank;

[0020] Figure 3 It is a schematic diagram of the connection structure between the electric telescopic rod and the ear plate;

[0021] Figure 4 It is a schematic diagram of the three-dimensional structure of the stirring component;

[0022] Figure 5 It is a schematic diagram of the three-dimensional structure of the heating component.

[0023] The markings in the accompanying drawings are: 1. tank body; 2. stirring assembly; 3. heating assembly; 4. tank cover; 5. water inlet pipe; 6. water outlet pipe; 7. fixing ring; 8. ear plate; 9. valve; 10. discharge pipe; 11. support rod; 12. cavity; 13. electric telescopic rod; 201. motor; 202. stirring plate; 203. rotating plate; 204. connecting rod; 205. vertical rod; 206. scraper; 301. side plate; 302. water pump; 303. first connecting pipe; 304. thermometer; 305. heating rod; 306. water box; 307. water level line; 308. second connecting pipe; 309. third connecting pipe; 310. water injection pipe. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] This specific embodiment is a polycarboxylic acid high-performance water reducing agent preparation device, and its structural schematic diagram is as follows Figure 1 , Figure 2 , Figure 3 As shown, a fixing ring 7 is fixedly connected to the tank body 1, and the tank body 1 shrinks toward the lower end. A cavity 12 is provided inside the tank body 1, and a water inlet pipe 5 and a water outlet pipe 6 are provided on the side of the tank body 1. A heating component 3 is connected to the side of the fixing ring 7, and a discharge pipe 10 is connected to the lower end of the tank body 1. A valve 9 is installed on the discharge pipe 10, and a tank cover 4 is movably engaged at the upper end of the tank body 1. A stirring component 2 is passed through the tank cover 4, and an ear plate 8 is installed on the side of the tank cover 4. An electric telescopic rod 13 is connected to the lower end of the ear plate 8. The lower end of the electric telescopic rod 13 is installed on the upper surface of the fixing ring 7, and a plurality of support rods 11 are provided at the lower end of the fixing ring 7. When the electric telescopic rod 13 is started, the electric telescopic rod 13 is started to drive the ear plate 8 to move upward, and the ear plate 8 moves upward to drive the tank cover 4 to move upward. When the tank cover 4 moves upward, it drives the stirring component 2 to move upward. When the tank cover 4 is a distance away from the tank body 1, raw materials are injected into the tank body 1, and then the electric telescopic rod 13 is used to drive the tank cover 4 back to the initial position.

[0026] Reference Figure 1 , Figure 4 As shown, the stirring assembly 2 includes a motor 201, which is fixedly mounted on the upper surface of the tank cover 4. The motor 201 is connected to a vertical rod 205, which passes through the tank cover 4. A plurality of stirring plates 202 are installed on the side of the vertical rod 205, and the stirring plates 202 are adapted to the internal size of the tank body 1. A connecting rod 204 is connected to the center position of the side of the vertical rod 205, and the connecting rod 204 is connected to a rotating plate 203. A scraper 206 is installed on the side of the rotating plate 203 away from the connecting rod 204, and the scraper 206 contacts the inner wall of the tank body 1. The motor 201 is started, and the motor 201 starts to drive the vertical rod 205 to rotate. The rotation of the vertical rod 205 drives the stirring plate 202 to rotate. The stirring plate 202 rotates to stir and mix the raw materials. When the vertical rod 205 rotates, it also drives the connecting rod 204 to rotate. The rotation of the connecting rod 204 drives the rotating plate 203 to rotate. The rotation of the rotating plate 203 drives the scraper 206 to scrape the inside of the tank body 1 to prevent the mixed material from adhering to the upper part of the inside of the tank body 1.

[0027] Reference Figure 1 , Figure 5As shown, the heating component 3 includes a side plate 301, which is installed on the side of the fixing ring 7. A water box 306 is installed on the upper surface of the side plate 301. A first connecting pipe 303 is provided on the side of the water box 306. The first connecting pipe 303 is connected to a water pump 302. The water pump 302 is connected to a third connecting pipe 309. The other end of the third connecting pipe 309 is connected to the water outlet pipe 6. A water level line 307 and a thermometer 304 are provided on the side of the water box 306. A heating rod 305 is passed through the lower end of the side of the water box 306. A water injection pipe 310 is provided on the upper part of the water box 306. The water injection pipe 310 is provided with a pipe cover. A second connecting pipe 308 is connected to the side of the water box 306 away from the thermometer 304. The second connecting pipe 308 is connected to the water inlet pipe 5. The heating rod 305 is started to heat the water inside the water box 306. When the heating rod 305 heats the water box 306, the water is heated by the temperature. The meter 304 observes the temperature of the water inside the water box 306. When the appropriate temperature is reached, the heating rod 305 maintains the water temperature stable and does not continue to heat the water upward. Then the water pump 302 is started. The water pump 302 starts to pump the water flow inside the water box 306 to the second connecting pipe 308. Then the water flows into the cavity inside the tank body 1 through the water inlet pipe 5, and the raw materials inside the tank body 1 are evenly heated, which effectively prevents crystallization during the preparation process of the water reducer and facilitates the cleaning of the inside of the tank body 1. At the same time, the water flow inside the cavity 12 and the water flow in the water box 306 are circulated through the water pump 302 to ensure that the water temperature inside the cavity 12 does not change. Through the setting of the water level line 307, when the water level is low, the pipe cover is opened to inject water into the water box 306. After the stirring is completed, the valve 9 is opened, and the stirred water reducer is discharged from the tank body 1 through the discharge pipe 10.

[0028] Working principle: When the water reducing agent is actually prepared, the electric telescopic rod 13 is started, and the electric telescopic rod 13 is started to drive the ear plate 8 to move upward, and the ear plate 8 moves upward to drive the tank cover 4 to move upward, and the tank cover 4 moves upward to drive the stirring assembly 2 to move upward, and when the tank cover 4 is a certain distance from the tank body 1, the raw material is injected into the tank body 1, and then the electric telescopic rod 13 is used to drive the tank cover 4 back to the initial position;

[0029] Then, the stirring assembly 2 is started, specifically, the motor 201 is started, the motor 201 starts to drive the vertical rod 205 to rotate, the vertical rod 205 rotates to drive the stirring plate 202 to rotate, the stirring plate 202 rotates to stir and mix the raw materials, and the vertical rod 205 rotates and drives the connecting rod 204 to rotate, the connecting rod 204 rotates to drive the rotating plate 203 to rotate, and the rotating plate 203 rotates to drive the scraper 206 to scrape the inside of the tank body 1 to prevent the mixed material from adhering to the upper part of the inside of the tank body 1;

[0030] When adding raw materials, start the heating rod 305 to heat the water in the water box 306. When the heating rod 305 heats the water box 306, observe the temperature of the water in the water box 306 through the thermometer 304. When the appropriate temperature is reached, the heating rod 305 keeps the water temperature stable and does not continue to heat the water upward. Then start the water pump 302. The water pump 302 starts to pump the water flow in the water box 306 to the second connecting pipe 308. Then the water flows into the cavity inside the tank body 1 through the water inlet pipe 5, and the raw materials in the tank body 1 are evenly heated, effectively preventing crystallization during the preparation process of the water reducer, and facilitating the cleaning of the tank body 1. At the same time, the water flow in the cavity 12 and the water flow in the water box 306 are circulated through the water pump 302 to ensure that the water temperature in the cavity 12 does not change. Through the setting of the water level line 307, when the water level is low, open the pipe cover to fill the water box 306 with water. After stirring is completed, open the valve 9, and the stirred water reducer is discharged from the tank body 1 through the discharge pipe 10.

[0031] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A polycarboxylic acid high-performance water-reducing agent preparation device, comprising a fixing ring (7), characterized in that: The fixing ring (7) is fixedly connected to the tank body (1), the tank body (1) shrinks toward the lower end, a cavity (12) is provided inside the tank body (1), a water inlet pipe (5) and a water outlet pipe (6) are provided on the side of the tank body (1), and a heating component (3) is connected to the side of the fixing ring (7); The heating assembly (3) comprises a side plate (301), the side plate (301) being mounted on the side of the fixing ring (7), a water box (306) being mounted on the upper surface of the side plate (301), a first connecting pipe (303) being arranged on the side of the water box (306), the first connecting pipe (303) being connected to a water pump (302), the water pump (302) being connected to a third connecting pipe (309), the other end of the third connecting pipe (309) being connected to a water outlet pipe ( 6), a water level line (307) and a thermometer (304) are provided on the side of the water box (306), a heating rod (305) is passed through the lower end of the side of the water box (306), a water injection pipe (310) is provided on the upper part of the water box (306), and the water injection pipe (310) is provided with a pipe cover, and a second connecting pipe (308) is connected to the side of the water box (306) away from the thermometer (304), and the second connecting pipe (308) is connected to the water inlet pipe (5).

2. A polycarboxylic acid high performance water reducing agent preparation device according to claim 1, characterized in that: The lower end of the tank body (1) is connected to a discharge pipe (10), a valve (9) is installed on the discharge pipe (10), and the upper end of the tank body (1) is movably engaged with a tank cover (4), and a stirring assembly (2) is passed through the tank cover (4).

3. A polycarboxylic acid high performance water reducing agent preparation device according to claim 2, characterized in that: The side of the tank cover (4) is provided with an ear plate (8), the lower end of the ear plate (8) is connected to an electric telescopic rod (13), the lower end of the electric telescopic rod (13) is installed on the upper surface of the fixing ring (7), and the lower end of the fixing ring (7) is provided with multiple groups of support rods (11).

4. A polycarboxylic acid high performance water reducing agent preparation device according to claim 3, characterized in that: The stirring assembly (2) comprises a motor (201), the motor (201) being fixedly mounted on the upper surface of the tank cover (4), the motor (201) being connected to a vertical rod (205), the vertical rod (205) passing through the tank cover (4), and a plurality of groups of stirring plates (202) being mounted on the side of the vertical rod (205), the stirring plates (202) being adapted to the internal dimensions of the tank body (1).

5. A polycarboxylic acid high performance water reducing agent preparation device according to claim 4, characterized in that: A connecting rod (204) is connected to the center of the side of the vertical rod (205), and the connecting rod (204) is connected to a rotating plate (203). A scraper (206) is installed on the side of the rotating plate (203) away from the connecting rod (204), and the scraper (206) contacts the inner wall of the tank body (1).

Citation Information

Patent Citations

  • Device for manufacturing polycarboxylic acid high-performance water reducing agent

    CN218890419U