Reaction kettle for production of calcipotriol liniment
By using a multi-opening feed pipe and feeding mechanism in the reactor, the uniform distribution and stirring of raw materials are solved, and the problems of low reaction efficiency and poor product quality caused by uneven raw materials in the existing reactor are significantly improved, and product quality and yield are significantly improved.
Patent Information
- Application Number
- CN202421832604.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-30
AI Technical Summary
When adding raw materials to the existing reactor, additives and catalysts are gathered near the inlet port, resulting in insufficient contact of reactants, affecting reaction efficiency and product quality.
A reactor for the production of calpotriol liniment was designed, using a feed pipe with multiple openings and a feeding mechanism. Through the rotation of the feed pipe and the control of the pressure valve, the uniform distribution and stirring of the raw materials are achieved to ensure the consistency of the reaction rate.
Through this design, the uniformity of raw materials in the reactor and the consistency of reaction rate are improved, and the product quality and yield are significantly improved.
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Figure CN222855452U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a reaction kettle for producing calcipotriol liniment, belonging to the technical field of reaction kettles. Background Art
[0002] Reactor is an important equipment commonly used in the fields of chemistry, chemical industry, medicine, materials, etc. It is mainly used for chemical reactions, mixing, dissolving, synthesis, polymerization, heating, cooling, crystallization, extraction, distillation and other operations. Reactor is needed in the production process of calcipotriol ointment.
[0003] During the production process of the reactor, liquid additives or catalysts need to be added to the basic raw materials in order according to the process requirements. Existing reactors usually add liquid additives or catalysts directly through the feed port, which causes the added additives and catalysts to accumulate in large quantities near the feed port. They cannot be quickly and evenly mixed with the basic raw materials in a short period of time, resulting in insufficient contact between the reactants and affecting the reaction efficiency. It also causes the reactant concentration to be too high and the reaction speed to be too fast in the area close to the feed port, while the reactant concentration to be too low and the reaction speed to be too slow in the area far from the feed port. This uneven reaction rate will affect the quality and yield of the product.
[0004] Therefore, it is necessary to improve the reactor in the prior art. Utility Model Content
[0005] The purpose of the utility model is to overcome the defects in the prior art, provide a reactor for the production of calcipotriol liniment, improve the uniformity of raw materials added to the reactor, and improve the quality of the finished product produced by the reactor.
[0006] In order to achieve the above-mentioned purpose, the specific technical scheme of the reactor for producing calcipotriol liniment of the utility model is as follows:
[0007] A reaction kettle for producing calcipotriol ointment comprises a tank body with a feed inlet and a discharge port, a feed pipe is rotatably arranged inside the tank body, the feed pipe has a plurality of openings distributed along its extension direction, a pressure valve is installed in each of the openings, a feeding mechanism connected to the feed pipe is arranged on the tank body, and a pressure relief valve is also arranged on the top of the tank body.
[0008] Preferably, the top of the tank body is connected to a vertically arranged upper rotating shaft through a bearing, and the tank body is fixedly connected to a motor that is transmission-connected to the upper rotating shaft. The upper rotating shaft is a tubular structure connecting the inside and outside of the tank body, and the bottom end of the upper rotating shaft is connected to the first end of the feed pipe, and there are at least two feed pipes evenly distributed around the axial line of the upper rotating shaft.
[0009] Preferably, one of the openings on the same material conveying pipe is a drain port, and the drain port is opened at the lowest horizontal height position of the material conveying pipe.
[0010] Preferably, the opening pressure of the pressure valve connected to the drain port is lower than the opening pressures of the other pressure valves.
[0011] Preferably, the feeding mechanism includes a sealing sleeve coaxially sleeved on the outer periphery of the upper rotating shaft, both ends of the sealing sleeve are slidingly and sealingly connected to the upper rotating shaft through sealing rings, the upper rotating shaft is provided with a slot, the slot is located between the two sealing rings, the sealing sleeve is connected to the outlet of the pressure pump, the inlet of the pressure pump is connected to the feed pipe, and a second valve is installed on the feed pipe.
[0012] Preferably, a heating ring is sleeved on the outer circumference of the upper rotating shaft, and the heating ring is located inside the tank body.
[0013] Preferably, the bottom of the tank body is connected to a lower rotating shaft via a bearing, the lower rotating shaft is a tubular structure connecting the inside and outside of the tank body, the lower rotating shaft is coaxially arranged with the upper rotating shaft, the second end of the feed pipe is connected to the lower rotating shaft, the lower rotating shaft is installed with a first valve, and a collecting box connected to the bottom end of the feed pipe is arranged under the tank body.
[0014] Preferably, two feed pipes are provided, both of which are equipped with a second valve and are connected to the inlet of the pressure pump.
[0015] Preferably, a propeller is fixedly connected to the lower rotating shaft, and a plurality of porous plates are fixedly connected between the upper rotating shaft and the lower rotating shaft, and the porous plates are evenly distributed around the axis of the upper rotating shaft and are parallel to the axis of the upper rotating shaft.
[0016] Advantages of the utility model:
[0017] The reactor for producing calcipotriol ointment of the utility model has the following advantages: the feeding mechanism delivers the raw materials to be added into the feed pipe, and evenly delivers them into various places inside the reactor through the openings distributed on the feed pipe, so that the reaction rate in various places inside the reactor is more uniform, and the quality of the finished product produced by the reactor is improved; the rotatable feed pipe can also stir the raw materials inside the reactor, further improving the uniformity of the distribution of the raw materials inside the reactor, so that the reaction speed of the raw materials in various places inside the reactor remains consistent, and the quality of the finished product produced by the reactor is further improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the reaction kettle of the utility model;
[0019] Figure 2 It is a cross-sectional view of the reaction kettle of the utility model;
[0020] Figure 3It is a schematic diagram of the internal structure of the reactor of the utility model;
[0021] Figure 4 It is a structural schematic diagram of the feeding mechanism of the utility model;
[0022] Figure 5 It is a structural schematic diagram of the sealing sleeve of the utility model;
[0023] Figure 6 This is a schematic diagram of the installation structure of the upper rotating shaft of the utility model;
[0024] Explanation of marks in the figure: 1. tank body; 2. collecting box; 4. feeding mechanism; 101. pressure relief valve; 102. feed port; 103. discharge port; 301. motor; 302. upper rotating shaft; 303. heating ring; 304. feed pipe; 305. pressure valve; 306. porous plate; 307. propeller; 308. lower rotating shaft; 309. first valve; 310. notch; 401. sealing sleeve; 402. pressure pump; 403. second valve; 404. feed pipe; 405. sealing ring. DETAILED DESCRIPTION
[0025] The following is a specific description of the utility model.
[0026] Example 1
[0027] This embodiment provides a reaction kettle for producing calcipotriol liniment, such as Figure 1-3 As shown, it includes a tank body 1 with a feed inlet 102 and a discharge port 103, a feed pipe 304 is rotatably arranged inside the tank body 1, the feed pipe 304 has a plurality of openings distributed along its extension direction, a pressure valve 305 is installed in each opening, a feeding mechanism 4 connected to the feed pipe 304 is arranged on the tank body 1, and a pressure relief valve 101 is also arranged on the top of the tank body 1.
[0028] The above reactor is applicable to but not limited to the production of calcipotriol ointment. The feed port 102 on the tank body 1 is used to add basic raw materials, and the discharge port 103 is used to output the finished product. When the reactor is working, the additives or catalysts to be added later are sent into the feed pipe 304 through the feeding mechanism 4, and the raw materials are evenly dispersed to various places inside the reactor through the openings distributed on the feed pipe 304, so that the raw materials are evenly added to the reactor, and the subsequent sequential addition of different raw materials is realized; the feed pipe 304 is rotated to expand the distribution range of the added raw materials inside the reactor, and the feed pipe 304 can also play a stirring role, so that the raw materials inside the reactor are evenly and quickly mixed; the working principle of the pressure valve 305 is mainly based on the principle of balance between the liquid pressure and the spring force acting on the valve core. When the pressure inside the feed pipe 304 increases, the pressure acting on the valve core increases, pushing The valve core moves to change the opening of the valve port, thereby controlling the pressure of the system. Conversely, when the pressure inside the feed pipe 304 decreases, the spring force pushes the valve core back to its original position and restores the original opening of the valve port, so that the opening and closing of the pressure valve 305 can be controlled by the pressure inside the feed pipe 304; the setting of the pressure valve 305 is such that when the pressure inside the feed pipe 304 is greater than the set pressure of the pressure valve 305, the pressure valve 305 is opened to connect the inside and outside of the feed pipe 304. The setting of the pressure valve 305 can prevent the raw materials inside the tank body 1 from flowing back into the inside of the feed pipe 304 through the opening; the above setting can make the raw materials inside the reactor react evenly, thereby improving the quality of the finished products produced by the reactor; the pressure inside the closed reactor will increase with the addition of raw materials, and the pressure inside the tank body 1 can be released through the pressure relief valve 101, so that the pressure inside the tank body 1 remains stable, thereby ensuring the stable reaction of the raw materials and further improving the quality of the finished products produced by the reactor.
[0029] A further improvement is, Figure 2 and 3 As shown, the top of the tank body 1 is connected to a vertically arranged upper rotating shaft 302 through a bearing, and the tank body 1 is fixedly connected to a motor 301 that is transmission-connected to the upper rotating shaft 302. The upper rotating shaft 302 is a tubular structure that connects the inside and outside of the tank body 1. The bottom end of the upper rotating shaft 302 is connected to the first end of the material delivery pipe 304, and there are at least two material delivery pipes 304 evenly distributed around the axis of the upper rotating shaft 302. The upper rotating shaft 302 is driven to rotate by the motor 301, so that the material delivery pipe 304 is driven to rotate around the rotating shaft 302 through the upper rotating shaft 302; a sealing ring is arranged between the upper rotating shaft 302 and the tank body 1 to ensure the sealing effect of the tank body 1; the upper rotating shaft 302 is a tubular structure, so that the feeding mechanism 4 can deliver the raw materials to the inside of the material delivery pipe 304 through the upper rotating shaft 302, reducing the additional pipeline arrangement and reducing the production cost of the reactor.
[0030] A further improvement is, Figure 2 and3 As shown, one of the openings on the same feed pipe 304 is an emptying port, which is opened at the lowest level of the feed pipe 304. The raw materials inside the feed pipe 304 will gather at the emptying port under the action of gravity, so that the raw materials can be completely emptied through the emptying port through the high pressure inside the feed pipe 304, thereby reducing the accumulation of raw materials inside the feed pipe 304, improving the accuracy of adding raw materials inside the reactor, and facilitating the cleaning of the feed pipe 204.
[0031] A further improvement is, Figure 2 and 3 As shown, the opening pressure of the pressure valve 305 connected to the evacuation port is lower than the opening pressure of the other pressure valves 305. In the above reactor, the opening and closing of each pressure valve 305 can be controlled by controlling the pressure inside the feeding pipe 304. When the raw material inside the feeding pipe 304 is less, the pressure inside the feeding pipe 304 can be reduced to close the other pressure valves 305, leaving only the pressure valve 305 at the evacuation port open. In this way, while the raw material inside the feeding pipe 304 is discharged, it can prevent excessive air from being sent into the tank body 1 through the other openings, thereby ensuring the reaction effect of the raw material inside the reactor.
[0032] A further improvement is, Figure 4-6 As shown, the feeding mechanism 4 includes a sealing sleeve 401 coaxially sleeved on the outer periphery of the upper rotating shaft 302, both ends of the sealing sleeve 401 are slidingly sealedly connected to the upper rotating shaft 302 through sealing rings 405, the upper rotating shaft 302 is provided with a slot 310, the slot 310 is located between the two sealing rings 405, the sealing sleeve 401 is connected to the outlet of the pressure pump 402, the inlet of the pressure pump 402 is connected to the feed pipe 404, and the feed pipe 404 is equipped with a second valve 403. The pressure pump 402 provides power, and the raw materials are sucked through the feed pipe 404. The raw materials then enter the enclosed space between the upper rotating shaft 302 and the sealing sleeve 401, and then enter the interior of the upper rotating shaft 302 through the notch 310, and finally enter the delivery pipe 304. The second valve 403 is set to control the opening and closing of the feed pipe 404; the sealing sleeve 401 and the upper rotating shaft 302 are connected by the sliding seal of the sealing sleeve 401, so that the upper rotating shaft 302 can realize normal delivery of the raw materials while rotating; the pressure pump 402 is a water-gas dual-purpose pump. When the raw material delivery is completed, the pressure pump 402 can continue to input air into the delivery pipe 304 to maintain stable control of the internal pressure of the delivery pipe 304.
[0033] A further improvement is, Figure 2 and 3As shown, a heating ring 303 is sleeved on the outer circumference of the upper rotating shaft 302, and the heating ring 303 is located inside the tank body 1. The setting of the heating ring 303 can preheat the raw materials passing through the upper rotating shaft 302, thereby ensuring the stability of the reaction temperature inside the tank body 1 and improving the quality of the finished product produced by the reactor.
[0034] A further improvement is, Figure 2 and 3 As shown, the bottom of the tank body 1 is connected to a lower rotating shaft 308 through a bearing. The lower rotating shaft is a tubular structure connecting the inside and outside of the tank body 1. The lower rotating shaft 308 is coaxially arranged with the upper rotating shaft 302. The second end of the feed pipe 304 is connected to the lower rotating shaft 308. The lower rotating shaft 308 is installed with a first valve 309. A collecting box 2 connected to the bottom end of the feed pipe 304 is arranged below the tank body 1. A sealing ring is arranged between the lower rotating shaft 308 and the tank body 1 to seal to prevent leakage of the tank body 1; the upper rotating shaft 302 and the lower rotating shaft 308 fix the two ends of the feed pipe 304 respectively to improve the stability of the feed pipe 304 when rotating; when the first valve 309 on the lower rotating shaft 308 is closed, the raw material is fed into the feed pipe 304 and then enters the inside of the tank body 1. When the reactor needs to be cleaned, the first valve 309 can be opened so that the feed pipe 404 is directly connected to the lower rotating shaft 308. At this time, cleaning materials can be fed into the feed pipe 404. Water is used to clean the entire conveying channel of the raw material, and finally the cleaned water is discharged from the bottom end of the lower rotating shaft 302 to the inside of the collecting box 2 for collection. In this way, the raw material conveying pipeline can be cleaned separately, so that the cleaning of the feed pipe 304 can also be completed when the reactor is working normally. When inputting clean water, it is necessary to ensure that the water pressure is less than the opening pressure of each pressure valve 305; and by controlling the temperature of the clean water passing through the feed pipe 304, the temperature of the feed pipe 304 can be adjusted, thereby realizing the adjustment of the reaction temperature inside the reactor.
[0035] A further improvement is, Figure 2 and 3 As shown, two feed pipes 404 are provided, and both feed pipes 404 are installed with second valves 403, and both are connected to the inlet of the pressure pump 402. The second valve 403 can control the switching of the two feed pipes 404, and one of the feed pipes 404 can be connected to the raw material, and the other feed pipe can be connected to clean water, so as to realize the rapid switching between the two functions of adding raw materials and cleaning the feed pipe 304.
[0036] A further improvement is, Figure 2 and 3As shown, a propeller 307 is fixedly connected to the lower rotating shaft 308, and a plurality of porous plates 306 are fixedly connected between the upper rotating shaft 302 and the lower rotating shaft 308. The porous plates 306 are evenly distributed around the axis of the upper rotating shaft 302 and are parallel to the axis of the upper rotating shaft 302. The porous plates 306 and the propeller 307 can be driven to rotate by the upper rotating shaft 302, thereby achieving stirring of the raw materials inside the tank body 1, improving the uniformity of the raw material mixing, and ultimately improving the quality of the finished product produced by the reactor.
[0037] Although the present invention has been disclosed as above in terms of preferred embodiments, it is not intended to limit the present invention. Anyone familiar with the technology may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be based on the definition of the claims.
Claims
1. A reaction kettle for producing calcipotriol liniment, comprising a tank body (1) having a feed inlet (102) and a discharge outlet (103), characterized in that: A material delivery pipe (304) is rotatably arranged inside the tank body (1), and the material delivery pipe (304) has a plurality of openings distributed along its own extension direction, and a pressure valve (305) is installed in each of the openings. A material adding mechanism (4) connected to the material delivery pipe (304) is arranged on the tank body (1), and a pressure relief valve (101) is also arranged on the top of the tank body (1).
2. The reaction kettle for producing calcipotriol liniment according to claim 1, characterized in that: The top of the tank body (1) is connected to a vertically arranged upper rotating shaft (302) via a bearing, and the tank body (1) is fixedly connected to a motor (301) that is transmission-connected to the upper rotating shaft (302). The upper rotating shaft (302) is a tubular structure that communicates with the inside and outside of the tank body (1). The bottom end of the upper rotating shaft (302) is connected to the first end of the feed pipe (304), and at least two feed pipes (304) are evenly distributed around the axis of the upper rotating shaft (302).
3. The reaction kettle for producing calcipotriol liniment according to claim 1 or 2, characterized in that: One of the openings on the same material conveying pipe (304) is an emptying port, and the emptying port is opened at the lowest level of the material conveying pipe (304).
4. The reaction kettle for producing calcipotriol liniment according to claim 3, characterized in that: The opening pressure of the pressure valve (305) connected to the exhaust port is lower than the opening pressures of the other pressure valves (305).
5. The reaction kettle for producing calcipotriol liniment according to claim 2, characterized in that: The feeding mechanism (4) comprises a sealing sleeve (401) coaxially sleeved on the outer periphery of the upper rotating shaft (302); both ends of the sealing sleeve (401) are slidably sealedly connected to the upper rotating shaft (302) via sealing rings (405); the upper rotating shaft (302) is provided with a notch (310), and the notch (310) is located between the two sealing rings (405); the sealing sleeve (401) is connected to the outlet of the pressure pump (402); the inlet of the pressure pump (402) is connected to the feeding pipe (404); and the feeding pipe (404) is provided with a second valve (403).
6. The reaction kettle for producing calcipotriol liniment according to claim 5, characterized in that: A heating ring (303) is sleeved on the outer circumference of the upper rotating shaft (302), and the heating ring (303) is located inside the tank body (1).
7. The reaction kettle for producing calcipotriol liniment according to claim 5, characterized in that: The bottom of the tank body (1) is connected to a lower rotating shaft (308) via a bearing. The lower rotating shaft is a tubular structure that connects the inside and outside of the tank body (1). The lower rotating shaft (308) is coaxially arranged with the upper rotating shaft (302). The second end of the feed pipe (304) is connected to the lower rotating shaft (308). The lower rotating shaft (308) is installed with a first valve (309). A collecting box (2) that is connected to the bottom end of the feed pipe (304) is arranged below the tank body (1).
8. The reaction kettle for producing calcipotriol liniment according to claim 7, characterized in that: Two feed pipes (404) are provided, and both feed pipes (404) are installed with a second valve (403) and are connected to the inlet of the pressure pump (402).
9. The reaction kettle for producing calcipotriol liniment according to claim 7, characterized in that: A propeller (307) is fixedly connected to the lower rotating shaft (308), and a plurality of porous plates (306) are fixedly connected between the upper rotating shaft (302) and the lower rotating shaft (308). The porous plates (306) are evenly distributed around the axis of the upper rotating shaft (302) and are parallel to the axis of the upper rotating shaft (302).