Intelligent sorting machine
By using gravity and rotary conveyor plate design, the problems of poor sorting and complex structure of metal parts in the prior art are solved, and efficient sorting and energy saving of metal parts are achieved.
Patent Information
- Application Number
- CN202421720503.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-19
AI Technical Summary
When sorting metal parts products in the prior art, it is difficult to sort metal parts products within the working range of the rotary shaft, and the sliders and connecting rods used to arrange metal parts products are complex, resulting in waste of energy.
The adjacent materials transmitted on the conveying plate are separated by gravity, and the rotating conveying plate is used to transport the detected metal parts to different feed pipes, thereby achieving sorting of metal parts.
It realizes efficient sorting of adjacent metal parts products, simplifies the structure, reduces energy consumption, and ensures the safety, reliability and convenient operation of the sorting process.
Smart Images

Figure CN222856046U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sorting equipment, in particular to an intelligent sorting machine. Background Art
[0002] It is inevitable that some defects will occur in the production process of metal parts, which seriously affect the quality of metal parts products. Therefore, metal parts product sorting is an important link in industrial production, especially in the manufacturing industry, waste recycling industry and logistics industry.
[0003] Prior art application number 202321678528.5 discloses a locking washer detection mechanism, including a frame, a support frame, a mounting seat, a collection box b and a collection box a; the frame is provided with a conveying assembly and a limiting assembly, and the frame is provided with a sorting assembly; the collection box a is connected to the frame; the mounting seat is connected to the frame, the support frame is connected to the upper end of the mounting seat, the support frame is provided with an optical detection mechanism, the mounting seat is provided with a control mechanism, the control mechanism is connected to the optical detection mechanism, and the control mechanism controls the connection of the conveying assembly and the sorting assembly; the collection box b is connected to the frame; the metal products are sorted by a rotating shaft.
[0004] However, the above technical solution has some problems: when the rotating shaft sorts the metal products, the metal products within the working range of the rotating shaft will be sorted out at the same time, making it difficult to sort adjacent metal products; secondly, the structures such as the slider and connecting rod used to arrange the metal products are relatively complex, and the reciprocating drive of the slider to arrange the metal products will waste a certain amount of energy. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides an intelligent sorting machine which uses gravity to pull adjacent materials transmitted on a conveying plate apart, and transports metal parts that have completed inspection on a conveying mechanism to different material distribution pipes through a rotating conveying plate, thereby sorting the metal parts. The utility model is simple, efficient, safe, reliable and easy to operate.
[0006] The utility model is realized through the following technical scheme, which provides an intelligent sorting machine, including a bracket, a feeding mechanism is provided on the bracket, and a feeding channel is opened on the feeding mechanism; a metal detection device with a detection end facing the feeding channel is fixedly provided on the bracket; a sorting device is provided at the discharge port of the feeding channel; the sorting device includes a feeding plate hinged on the bracket, and the hinged end of the feeding plate is located directly below the discharge port; a plurality of distribution pipes arranged in sequence around the hinged end of the feeding plate are provided on the bracket, the distribution pipes are located below the hinged end of the feeding plate, and the feeding ports of the distribution pipes are located on the movement trajectory of one end of the feeding plate away from the hinged end of the feeding plate; a driving mechanism A for driving the feeding plate to rotate around the hinged end of the feeding plate is provided on the bracket, and the driving mechanism A is connected to the metal detection device; adjacent materials transmitted on the feeding plate are pulled apart by gravity, and metal parts that have completed detection on the feeding mechanism are transported to different distribution pipes through the rotating feeding plate, thereby sorting the metal parts.
[0007] As an optimization, baffle plates extending along the transmission direction of the conveyor plate are fixed on both sides of the conveyor plate, and one end of the baffle plate close to the discharge port extends to both sides of the discharge port respectively; the baffle plates prevent the material on the conveyor plate from falling off from both sides of the conveyor plate.
[0008] As an optimization, a cover plate extending along the transmission direction of the conveying plate is fixedly provided on the top of the baffle plate, and a sorting channel is formed between the conveying plate, the baffle plate and the cover plate. The size of the outlet of the sorting channel is smaller than or equal to the size of the inlet of the feed pipe. The cover plate prevents the material on the conveying plate from falling off from above the conveying plate due to inertia.
[0009] As an optimization, a slide rail extending around the hinged end of the conveying plate is fixed on the bracket, a slider is slidably provided on the slide rail, and the slider is fixedly connected to the conveying plate; the slide rail and the slider prevent the conveying plate from deflecting during rotation.
[0010] As an optimization, the transmission direction of the conveying channel is inclined along the horizontal direction, and the discharge port is located at the bottom of the conveying channel; gravity is used to pull adjacent materials transmitted on the inclined conveying channel apart to avoid materials being too close to be difficult to sort.
[0011] As an optimization, a conveying mechanism is provided at the feed port of the conveying channel, and the output end of the conveying mechanism is connected to the feed port; the bracket is provided with guide plates which are arranged in sequence and staggered on both sides of the top of the conveying mechanism along the conveying direction of the conveying mechanism, and the guide plates are inclined along the conveying direction of the conveying mechanism, and the end of the guide plate close to the axis of the conveying mechanism faces the output end of the conveying mechanism; the materials are arranged in sequence along the conveying direction of the conveying mechanism by means of the guide plates which are arranged in sequence and staggered.
[0012] As an optimization, the guide plate is hinged on the bracket, and a driving mechanism B is provided on the bracket for driving the guide plate to rotate around the hinged portion of the guide plate and the bracket; the guide plate hinged on the bracket is used to adjust the distance between the guide plates on both sides according to the size of the material.
[0013] The beneficial effects of the utility model are as follows: adjacent materials transmitted on the conveying plate are pulled apart by gravity, and metal parts that have been inspected on the conveying mechanism are conveyed to different material distribution pipes by the rotating conveying plate, so as to sort the metal parts; the baffle plate is used to prevent materials on the conveying plate from falling off from both sides of the conveying plate; the cover plate is used to prevent materials on the conveying plate from falling off from above the conveying plate due to inertia; the slide rail and the slider are used to prevent the conveying plate from shifting during rotation; the gravity is used to pull adjacent materials transmitted on the inclined conveying channel apart to avoid materials that are too close to be sorted; the materials are arranged in sequence along the conveying direction of the conveying mechanism by the guide plates arranged in sequence in an alternating manner; the distance between the guide plates on both sides is adjusted according to the size of the materials by the guide plates hinged on the bracket. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the structure of the sorting mechanism of the utility model;
[0015] Figure 2 It is a schematic diagram of the structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the connection between the sorting mechanism, slider and slide rail of the utility model;
[0017] As shown in the figure:
[0018] 1. Bracket, 2. Feeding mechanism, 3. Metal detection device, 4. Sorting device, 5. Feeding pipe, 6. Driving mechanism A, 7. Slide rail, 8. Sliding block, 9. Transmission mechanism, 10. Guide plate, 11. Driving mechanism B, 12. Baffle, 201. Feeding channel, 401. Feeding plate, 402. Baffle plate, 403. Cover plate. DETAILED DESCRIPTION
[0019] In order to clearly illustrate the technical features of this solution, this solution is described below through a specific implementation method.
[0020] like Figure 1The intelligent sorting machine of the utility model shown in the figure comprises a bracket 1, a feeding mechanism 2 is arranged on the bracket 1, a feeding channel 201 is opened on the feeding mechanism 2; a metal detection device 3 with a detection end facing the feeding channel 201 is fixed on the bracket 1; a sorting device 4 is arranged at the discharge port of the feeding channel 201; the sorting device 4 comprises a feeding plate 401 hinged on the bracket 1, and the hinged end of the feeding plate 401 is located directly below the discharge port; a plurality of hinged ends of the feeding plate 401 are arranged in sequence on the bracket 1 A distribution pipe 5 is arranged in a row, and the distribution pipe 5 is located below the hinged end of the feed plate 401, and the feed inlet of the distribution pipe 5 is located on the movement trajectory of the end of the feed plate 401 away from the hinged end of the feed plate 401; a driving mechanism A6 for driving the feed plate 401 to rotate around the hinged end of the feed plate 401 is provided on the bracket 1, and the driving mechanism A6 is connected to the metal detection device 3; the hinge axis of the feed plate 401 and the bracket 1 extends in the horizontal direction; the metal detection device 3 is located directly above the feed channel 201. The metal detection device 3 is a prior art, and can adopt ultrasonic detectors, X-ray flaw detectors, eddy current detectors and other detection equipment; the driving mechanism A6 includes an electric push rod A hinged on the bracket 1, the end of the push rod of the electric push rod A is hinged on the feed plate 401, and the axis of the hinge shaft between the electric push rod A and the bracket 1, the axis of the hinge shaft between the electric push rod A and the feed plate 401, and the axis of the hinge shaft between the feed plate 401 and the bracket 1 are parallel to each other.
[0021] The material is transmitted in the feed channel 201 on the feed mechanism 2, and the metal detection device 3 is started. The metal detection device 3 detects the materials passing through the detection end one by one and sends a signal; the materials that have completed the detection are transported to the feed plate 401 through the discharge port; after receiving the signal, the driving mechanism A6 drives the feed plate 401 to rotate around the hinged end of the feed plate 401 to the inlet of the corresponding feed distribution pipe 5, and the material slides along the inclined direction of the feed plate 401 under the action of gravity to the corresponding feed distribution pipe 5.
[0022] like Figure 1 and Figure 2 The two sides of the feed plate 401 shown are fixed with baffle plates 402 extending along the transmission direction of the feed plate 401, and one end of the baffle plate 402 close to the discharge port extends to both sides of the discharge port respectively; one end of the baffle plate 402 close to the discharge port extends around the hinged end of the feed plate 401.
[0023] The materials slide on the conveying plate 401 , and the baffle plates 402 prevent the materials from falling off from both sides of the conveying plate 401 .
[0024] like Figure 1 and Figure 2A cover plate 403 extending along the transmission direction of the feed plate 401 is fixedly arranged on the top of the baffle plate 402, and a sorting channel is formed between the feed plate 401, the baffle plate 402 and the cover plate 403, and the size of the outlet of the sorting channel is less than or equal to the size of the feed inlet of the feed distribution pipe 5; one end of the cover plate 403 close to the discharge port extends along the extension direction of the feed plate 401.
[0025] The materials slide in the sorting channel on the conveying plate 401 , and the cover plate 403 prevents the materials from falling off from above the conveying plate 401 due to inertia.
[0026] like Figure 1 , Figure 2 and Figure 3 The bracket 1 shown is fixedly provided with a slide rail 7 extending around the hinged end of the conveying plate 401, and a slider 8 is slidably provided on the slide rail 7, and the slider 8 is fixedly connected to the conveying plate 401; the slider 8 is fixedly connected to the conveying plate 401 through the baffle plate 402, and the slider 8 is fixedly provided at one end of the conveying plate 401 away from the discharge port; the slide rails 7 are respectively located on both sides of the conveying plate 401.
[0027] The driving mechanism A6 drives the conveying plate 401 to rotate around the hinged end of the conveying plate 401 , and the conveying plate 401 drives the slider 8 to slide on the slide rail 7 .
[0028] like Figure 2 The conveying direction of the material conveying channel 201 is tilted along the horizontal direction, and the discharge port is located at the bottom of the material conveying channel 201 .
[0029] The materials are transported in the inclined conveying channel 201 on the conveying mechanism 2. Under the action of gravity, the distance between adjacent materials is gradually increased.
[0030] like Figure 2 The feed port of the feed channel 201 shown is provided with a transmission mechanism 9, and the output end of the transmission mechanism 9 is connected to the feed port; the bracket 1 is provided with guide plates 10 which are arranged in sequence and staggered on both sides of the top of the transmission mechanism 9 along the transmission direction of the transmission mechanism 9, and the guide plates 10 are inclined along the transmission direction of the transmission mechanism 9, and the end of the guide plate 10 close to the axis of the transmission mechanism 9 faces the output end of the transmission mechanism 9; the transmission mechanism 9 is a prior art, which adopts a transmission belt.
[0031] The material is transported on the transport mechanism 9 along the transport direction of the transport mechanism 9. After hitting the guide plate 10, the material slides along the inclined direction of the guide plate 10. After being guided by the guide plate 10 multiple times, the material is arranged in sequence along the transport direction of the transport mechanism 9 and transported into the transport channel 201 through the feed port of the transport channel 201.
[0032] like Figure 2The guide plate 10 shown is hinged on the bracket 1, and a driving mechanism B11 is provided on the bracket 1 to drive the guide plate 10 to rotate around the hinged portion of the guide plate 10 and the bracket 1; baffles 12 extending along the transmission direction of the transmission mechanism 9 are provided on both sides of the transmission mechanism 9, and the baffles 12 are fixed on the bracket 1, and the guide plate 10 is hinged on the baffle 12, and the hinge axis of the guide plate 10 and the baffle 12 extends in the vertical direction; the driving mechanism B11 includes an electric push rod B hinged on the baffle 12, the end of the push rod of the electric push rod B is hinged on the guide plate 10, and the hinge axis of the electric push rod B and the baffle 12 and the hinge axis of the push rod of the electric push rod B and the baffle 12 both extend in the vertical direction.
[0033] The driving mechanism B11 is started, and the driving mechanism B11 rotates the guide plate 10 to a proper angle according to the size of the material, and the material is transmitted along the axis of the transmission mechanism 9 .
[0034] In the actual production process, the driving mechanism B11 is started, and the driving mechanism B11 rotates the guide plate 10 to an appropriate angle according to the size of the material; the material is transmitted along the transmission direction of the transmission mechanism 9 on the transmission mechanism 9, and the material slides along the inclined direction of the guide plate 10 after hitting the guide plate 10. After being guided by the guide plate 10 for multiple times, the material is arranged in sequence on the axis of the transmission mechanism 9 along the transmission direction of the transmission mechanism 9, and is transported to the feed channel 201 of the feed mechanism 2 through the feed port of the feed channel 201 driven by the transmission mechanism 9.
[0035] The material is transmitted in the conveying channel 201 which is inclined on the conveying mechanism 2, and the distance between adjacent materials is gradually pulled apart under the action of gravity; the metal detection device 3 is started, and the metal detection device 3 detects the materials passing through the detection end one by one and sends a signal; the materials that have completed the detection are conveyed to the conveying plate 401 through the discharge port; after receiving the signal, the driving mechanism A6 drives the conveying plate 401 to rotate around the hinged end of the conveying plate 401, and the conveying plate 401 drives the slider 8 to slide on the slide rail 7 until the end of the conveying plate 401 away from the discharge port rotates to the inlet of the corresponding distribution pipe 5, and the material slides on the conveying plate 401 along the inclined direction of the conveying plate 401 under the action of gravity, and the baffle plate 402 and the cover plate 403 are used to prevent the material from falling off the conveying plate 401 until the material on the conveying plate 401 is conveyed to the corresponding distribution pipe 5.
[0036] Of course, the above description is not limited to the above examples. The technical features not described in the present invention can be achieved by or by adopting the existing technology, which will not be repeated here. The above embodiments and drawings are only used to illustrate the technical scheme of the present invention and are not limitations of the present invention. The present invention is described in detail with reference to the preferred implementation methods. Ordinary technicians in this field should understand that the changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention do not deviate from the purpose of the present invention and should also fall within the scope of protection of the claims of the present invention.
Claims
1. An intelligent sorting machine, comprising a support (1), a feeding mechanism (2) being provided on the support (1), a feeding channel (201) being provided on the feeding mechanism (2); a metal detection device (3) having a detection end facing the feeding channel (201) being fixedly provided on the support (1); characterized in that: The discharge port of the feed channel (201) is provided with a sorting device (4); the sorting device (4) comprises a feed plate (401) hinged on a support (1), and the hinged end of the feed plate (401) is located directly below the discharge port; the support (1) is provided with a plurality of distribution pipes (5) arranged in sequence around the hinged end of the feed plate (401), the distribution pipes (5) are located below the hinged end of the feed plate (401), and the feed inlets of the distribution pipes (5) are located on the motion track of one end of the feed plate (401) away from the hinged end of the feed plate (401); the support (1) is provided with a driving mechanism A (6) for driving the feed plate (401) to rotate around the hinged end of the feed plate (401), and the driving mechanism A (6) is connected to the metal detection device (3).
2. The intelligent sorting machine according to claim 1, characterized in that: Baffle plates (402) extending along the conveying direction of the conveying plate (401) are fixedly arranged on both sides of the conveying plate (401), and one end of the baffle plate (402) close to the discharge port extends to both sides of the discharge port respectively.
3. The intelligent sorting machine according to claim 2, characterized in that: A cover plate (403) extending along the transmission direction of the feed plate (401) is fixedly arranged on the top of the baffle plate (402); a sorting channel is formed between the feed plate (401), the baffle plate (402) and the cover plate (403); and the size of the outlet of the sorting channel is smaller than or equal to the size of the feed inlet of the feed distribution pipe (5).
4. The intelligent sorting machine according to claim 1, characterized in that: A slide rail (7) extending around the hinged end of the conveying plate (401) is fixedly arranged on the bracket (1), a slider (8) is slidably arranged on the slide rail (7), and the slider (8) is fixedly connected to the conveying plate (401).
5. The intelligent sorting machine according to claim 1, characterized in that: The conveying direction of the material conveying channel (201) is inclined along the horizontal direction, and the discharge port is located at the bottom of the material conveying channel (201).
6. The intelligent sorting machine according to claim 1, characterized in that: A conveying mechanism (9) is provided at the feed port of the conveying channel (201), and the output end of the conveying mechanism (9) is connected to the feed port; guide plates (10) are arranged on the bracket (1) in a staggered manner on both sides of the top of the conveying mechanism (9) along the conveying direction of the conveying mechanism (9); the guide plates (10) are arranged obliquely along the conveying direction of the conveying mechanism (9), and one end of the guide plates (10) close to the axis of the conveying mechanism (9) faces the output end of the conveying mechanism (9).
7. The intelligent sorting machine according to claim 6, characterized in that: The guide plate (10) is hinged on the bracket (1), and the bracket (1) is provided with a driving mechanism B (11) for driving the guide plate (10) to rotate around a hinged portion between the guide plate (10) and the bracket (1).
Citation Information
Patent Citations
Locking washer detection mechanism
CN220215809U