PCB (Printed Circuit Board) dust removal device

By designing a PCB circuit board dust removal device including a conveyor belt, a dust removal box and a dust removal mechanism, the problem of incomplete dust removal in the prior art is solved, and the dust removal effect is thoroughly cleaned up on the circuit board, which improves the dust removal effect and protects the environment.

CN222856071UActive Publication Date: 2025-05-13SHANGHAI YIHUI MECHANICAL & ELECTRICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421718741.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-05-13
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The prior art does not completely remove dust on the PCB circuit board after welding and assembly, resulting in residual solder residue and dust affecting the circuit board.

Method used

A PCB circuit board dust removal device including a base plate, a conveyor belt, a dust removal box and a dust removal mechanism is designed. The dust removal mechanism consists of an electric push rod, a reciprocating movement mechanism, a brush, a trachea and a spray head. Through the combination of brush removal and spray head blow removal, the dust and solder residue on the circuit board are thoroughly cleaned.

Benefits of technology

The dust removal effect of the circuit board is improved, and the residual solder residue and dust prevents the circuit board from affecting it. The entire dust removal process is carried out in the dust removal box, preventing the diffusion of dust to the outside and protecting the environment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222856071U_ABST
Patent Text Reader

Abstract

The utility model discloses a PCB dust removal device which comprises a bottom plate, a control module is fixedly installed on one side of the top of the bottom plate, a conveying belt is fixedly installed in the middle of the top of the bottom plate, a dust removal box with an opening in the bottom is fixedly installed on the top of the middle of the conveying belt, and a dust removal mechanism is installed on the dust removal box. The dust removal mechanism comprises two electric push rods, a reciprocating motion mechanism, a moving plate, a lifting plate, a brush, an air pipe and a spray head, the two electric push rods are fixedly mounted on the two sides of the top of the dust removal box, and the lower ends of the two electric push rods penetrate through two through holes in the top of the dust removal box to be fixedly connected with the tops of the two ends of the lifting plate; according to the dust removal device for the PCB, dust and soldering tin residues attached to the circuit board can be removed, the dust removal effect of the circuit board is improved, and the residual soldering tin residues and dust are prevented from affecting the circuit board.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal, in particular to a PCB circuit board dust removal device. Background Art

[0002] PCB circuit board is a board with printed wires. Its main function is to reduce the space occupied by wires and organize the wires in a clear layout. In the manufacturing process of circuit boards, especially in the welding and assembly process, a lot of dust, solder residues and other impurities will be generated. If these impurities remain on the circuit board, it will cause circuit short circuit, poor electrical connection or performance problems of terminal equipment. In order to avoid the influence of dust and impurities on the circuit board, the circuit board is dusted after welding and assembly. At present, when removing dust from the circuit board, most of them will install high-pressure nozzles on the upper side of the circuit board conveyor belt, and use the compressed air sprayed by the high-pressure nozzles to remove dust from the circuit board. Although this dust removal method can remove some dust and active solder residues, some dust and solder residues will adhere to the circuit board during welding, resulting in incomplete dust removal of the circuit board. The residual solder residues and dust on the circuit board will also have a certain impact on the circuit board. Utility Model Content

[0003] In view of the problems existing in the prior art, the utility model discloses a PCB circuit board dust removal device, which adopts the technical solution of comprising a bottom plate, a control module is fixedly installed on one side of the top of the bottom plate, a conveyor belt is fixedly installed in the middle of the top of the bottom plate, a dust removal box with a bottom opening is fixedly installed on the top of the middle of the conveyor belt, and a dust removal mechanism is installed on the dust removal box;

[0004] The dust removal mechanism includes an electric push rod, a reciprocating mechanism, a movable plate, a lifting plate, a brush, an air pipe and a nozzle. The electric push rod is provided with two, and the two electric push rods are fixedly mounted on both sides of the top of the dust removal box. The lower ends of the two electric push rods pass through two through holes on the top of the dust removal box and are fixedly connected to the tops of the two ends of the lifting plate. The lifting plate is an inverted U-shape, and a reciprocating mechanism is fixedly mounted on the lifting plate. A U-shaped movable plate is fixedly mounted on the reciprocating mechanism, and a brush is fixedly mounted on the bottom of the movable plate. The two ends of the air pipe are respectively fixedly connected to one side of the opposite side of the dust removal box, and a number of nozzles connected to the inside of the air pipe are installed on the air pipe. The conveyor belt and the electric push rod are electrically connected to the control module.

[0005] As a preferred technical solution of the utility model, the reciprocating mechanism includes a guide plate, a long ring, a turntable, a motor and a push rod. The motor is fixedly installed in the middle part of the top of the lifting plate, the output shaft of the motor passes through the through hole on the top of the lifting plate and is fixedly connected to the middle part of the top of the turntable, a push rod is fixedly installed at the edge of the bottom of the turntable, the long ring is fixedly installed in the middle part of the bottom of the moving plate, the push rod is located inside the long ring, the guide plate is L-shaped, and two guide plates are provided, the two ends of the two guide plates are respectively fixedly connected to the opposite side surfaces at the two ends of the lifting plate and the two sides of the middle part of the top of the lifting plate, the two guide plates pass through the square sliding holes on the opposite side surfaces at the two ends of the moving plate, and the motor is electrically connected to the control module.

[0006] As a preferred technical solution of the utility model, an air pump is fixedly installed on one side of the top of the base plate, the air outlet on the air pump is connected to one end of the air inlet pipe, the other end of the air inlet pipe is connected to one end of the air pipe, and the air pump is electrically connected to the control module.

[0007] As a preferred technical solution of the utility model, dust curtains are fixedly installed at the notches on the two opposite sides of the dust removal box, and the lower ends of the two dust curtains are in contact with the conveyor belt.

[0008] As a preferred technical solution of the utility model, a vacuum cleaner is fixedly installed on one side of the top of the base plate, the dust suction pipe on the vacuum cleaner is connected to the dust removal port on the top of the dust removal box, and the vacuum cleaner is electrically connected to the control module.

[0009] As a preferred technical solution of the utility model, fixing holes are provided at the four corners of the top of the bottom plate.

[0010] The beneficial effects of the utility model are as follows: the utility model can transport the circuit board through the conveyor belt, and can drive the lifting plate to move downward through the electric push rod, so that the brush at the bottom of the movable plate contacts the circuit board, and the movable plate is driven to move back and forth quickly through the reciprocating mechanism, so that the movable plate drives the brush to move back and forth quickly to brush off the dust and tin slag on the circuit board, and the circuit board can be blown and dusted by the air pipe and the nozzle after the brush is cleaned, so as to remove the dust and solder residue attached to the circuit board, improve the dust removal effect of the circuit board, and prevent the residual solder residue and dust from affecting the circuit board, and The entire dust removal process is carried out in the dust removal box. The blown dust will not spread to the outside and will not pollute the nearby environment. Compressed air can be generated by the air pump and transported to the air pipe through the air inlet pipe to blow off the dust and tin slag on the circuit board. The opening on the dust removal box can be blocked by the dust curtain to prevent the dust from spreading to the outside through the gap on the dust removal box. The dust in the dust removal box can be absorbed by the vacuum cleaner to prevent dust from gathering in the dust removal box and affecting the subsequent dust removal effect. The bottom plate can be fixed in the position of use through the fixing holes to improve the stability of the PCB circuit board dust removal device during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0012] Figure 2 This is a schematic diagram of the structure of the dust removal mechanism of the utility model;

[0013] Figure 3 This is a schematic diagram of the long ring structure of the utility model;

[0014] Figure 4 This is a schematic diagram of the internal structure of the dust removal box of the utility model.

[0015] In the figure: 1 bottom plate, 2 control module, 3 conveyor belt, 4 dust removal box, 5 dust removal mechanism, 51 electric push rod, 52 reciprocating mechanism, 5201 guide plate, 5202 long ring, 5203 turntable, 5204 motor, 5205 push rod, 53 moving plate, 54 lifting plate, 55 brush, 56 air pipe, 57 nozzle, 6 air pump, 7 air inlet pipe, 8 dust curtain, 9 vacuum cleaner, 10 fixing hole. DETAILED DESCRIPTION

[0016] Example 1

[0017] like Figures 1 to 4As shown, the utility model discloses a PCB circuit board dust removal device, which adopts the technical scheme of comprising a bottom plate 1, a control module 2 is fixedly installed on one side of the top of the bottom plate 1, a conveyor belt 3 is fixedly installed in the middle of the top of the bottom plate 1, and fixing holes 10 are opened at the four corners of the top of the bottom plate 1. The bottom plate 1 can be fixed in the position of use through the fixing holes 10 to improve the stability of the PCB circuit board dust removal device during operation, a dust removal box 4 with a bottom opening is fixedly installed on the top of the middle of the conveyor belt 3, and the dust removal box 4 has two side surfaces. Dust curtains 8 are fixedly installed at the gaps, and the lower ends of the two dust curtains 8 are in contact with the conveyor belt 3. The dust curtains 8 can block the opening on the dust box 4 to prevent dust from spreading to the outside from the gaps on the dust box 4. A dust collector 9 is fixedly installed on one side of the top of the bottom plate 1. The dust suction pipe on the dust collector 9 is connected to the dust removal port on the top of the dust box 4. The dust in the dust box 4 can be absorbed by the dust collector 9 to prevent dust from accumulating in the dust box 4 and affecting the subsequent dust removal effect. A dust removal mechanism 5 is installed on the dust box 4;

[0018] The dust removal mechanism 5 includes an electric push rod 51, a reciprocating mechanism 52, a moving plate 53, a lifting plate 54, a brush 55, an air pipe 56 and a nozzle 57. Two electric push rods 51 are provided. The two electric push rods 51 are fixedly installed on both sides of the top of the dust removal box 4. The lower ends of the two electric push rods 51 pass through the two through holes on the top of the dust removal box 4 and are fixedly connected to the tops of the two ends of the lifting plate 54. The lifting plate 54 is an inverted U-shape. The reciprocating mechanism 52 is fixedly installed on the lifting plate 54. The U-shaped moving plate 53 is fixedly installed on the reciprocating mechanism 52. The reciprocating mechanism 52 includes a guide plate 5201, a long ring 5202, a turntable 5203, a motor 5204 and a push rod 5205 The motor 5204 is fixedly installed in the middle of the top of the lifting plate 54, and the output shaft of the motor 5204 passes through the through hole on the top of the lifting plate 54 and is fixedly connected to the middle of the top of the turntable 5203. A push rod 5205 is fixedly installed on the edge of the bottom of the turntable 5203. The long ring 5202 is fixedly installed in the middle of the bottom of the moving plate 53. The push rod 5205 is located inside the long ring 5202. The guide plate 5201 is L-shaped, and the guide plate 5201 is provided with two. The two ends of the two guide plates 5201 are respectively fixedly connected to the opposite side surfaces at the two ends of the lifting plate 54 and the two sides of the middle of the top of the lifting plate 54. The two guide plates 5201 pass through the square slides on the opposite side surfaces at the two ends of the moving plate 53. Hole, motor 5204 is electrically connected to control module 2, brush 55 is fixedly installed at the bottom of movable plate 53, two ends of air pipe 56 are respectively fixedly connected to one side of opposite side in dust removal box 4, air pipe 56 is installed with several nozzles 57 communicating with the inside of air pipe 56, air pump 6 is fixedly installed at one side of the top of bottom plate 1, air outlet on air pump 6 is connected to one end of air inlet pipe 7, the other end of air inlet pipe 7 is connected to one end of air pipe 56, compressed air can be generated by air pump 6 and transported to air pipe 57 through air inlet pipe 7 to blow off dust and tin slag on circuit board, conveyor belt 3 and electric push rod 51 are electrically connected to control module 2, circuit board can be transported by conveyor belt 3, The electric push rod 51 can drive the lifting plate 54 to move downward, so that the brush 55 at the bottom of the movable plate 53 contacts the circuit board, and the reciprocating mechanism 52 drives the movable plate to move back and forth quickly, so that the movable plate 53 drives the brush 55 to move back and forth quickly to brush off the dust and tin slag on the circuit board, and the circuit board can be blown and dusted by the air pipe 56 and the nozzle 57 after the brush is cleaned, so as to remove the dust and solder residue attached to the circuit board, improve the dust removal effect of the circuit board, and prevent the residual solder residue and dust from affecting the circuit board, and the whole dust removal process is carried out in the dust removal box 4, and the blown dust will not spread to the outside, and will not cause pollution to the nearby environment.

[0019] The working principle of the utility model is as follows: the bottom plate 1 is fixed at the position of use through the fixing hole 10, the external power supply is turned on, the circuit board that needs to be dusted is placed on the conveyor belt 3, the conveyor belt 3 is controlled to work through the control module 2, so that the conveyor belt 3 transports the circuit board to the bottom of the brush 55, the electric push rod 51 is controlled to work through the control module 2, so that the electric push rod 51 drives the lifting plate 54 to move downward, so that the lifting plate 54 drives the moving plate 53 to move downward, so that the brush 55 at the bottom of the moving plate 53 contacts the circuit board, and the motor 5204 is controlled to work through the control module 2, so that the output shaft of the motor 5204 drives the turntable 5203 to rotate, so that the turntable 5203 drives the push rod 5205 to rotate, and the rotating push rod 5205 drives the long ring 5202 to move back and forth, so that the long ring 5202 drives the moving plate 53 to move along the direction of the guide plate 5201. The brush 55 at the bottom of the movable plate 53 moves back and forth, so that the dust and solder residue attached to the circuit board are brushed off, and the conveyor belt 3 is controlled by the control module 2 to transport the circuit board with the dust brushed off. During the transportation process, the air pump 6 is controlled by the control module 2 to generate compressed air, and the compressed air is transported to the air pipe 56 through the air inlet pipe 7, and the compressed air in the air pipe 56 is sprayed onto the circuit board through the nozzle 57 to blow off the dust and solder residue on the circuit board. During the blowing, the vacuum cleaner 9 can be controlled by the control module 2 to suck the dust-containing air in the dust removal box 4 into the vacuum cleaner 9 to prevent the dust from spreading to the outside. With the transportation of the conveyor belt 3, the circuit board after dust removal will be transported to the outside of the dust removal box 4, and the circuit board can be removed from the conveyor belt 3 to complete the dust removal of the circuit board.

[0020] The circuit connection involved in the utility model is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments, and it belongs to the widely used existing technology.

[0021] Components not described in detail herein are prior art.

[0022] Although the specific embodiments of the present invention are described in detail above, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the field without departing from the purpose of the present invention, and modifications or deformations without creative labor are still within the scope of protection of the present invention.

Claims

1. A PCB circuit board dust removal device, characterized in that: It comprises a base plate (1), a control module (2) is fixedly mounted on one side of the top of the base plate (1), a conveyor belt (3) is fixedly mounted in the middle of the top of the base plate (1), a dust removal box (4) with a bottom opening is fixedly mounted in the top of the middle of the conveyor belt (3), and a dust removal mechanism (5) is mounted on the dust removal box (4); The dust removal mechanism (5) comprises an electric push rod (51), a reciprocating mechanism (52), a moving plate (53), a lifting plate (54), a brush (55), an air pipe (56) and a nozzle (57). Two electric push rods (51) are provided. The two electric push rods (51) are fixedly mounted on both sides of the top of the dust removal box (4). The lower ends of the two electric push rods (51) pass through two through holes on the top of the dust removal box (4) and are fixedly connected to the tops of both ends of the lifting plate (54). The lifting plate (54) is in an inverted U shape. A reciprocating mechanism (52) is fixedly mounted on the lifting plate (54), a U-shaped moving plate (53) is fixedly mounted on the reciprocating mechanism (52), a brush (55) is fixedly mounted on the bottom of the moving plate (53), two ends of the air pipe (56) are respectively fixedly connected to one side of the opposite side of the dust removal box (4), a plurality of nozzles (57) connected to the inside of the air pipe (56) are mounted on the air pipe (56), and the conveyor belt (3) and the electric push rod (51) are electrically connected to the control module (2).

2. A PCB circuit board dust removal device according to claim 1, characterized in that: The reciprocating mechanism (52) comprises a guide plate (5201), a long ring (5202), a turntable (5203), a motor (5204) and a push rod (5205); the motor (5204) is fixedly mounted in the middle of the top of the lifting plate (54); the output shaft of the motor (5204) passes through a through hole at the top of the lifting plate (54) and is fixedly connected to the middle of the top of the turntable (5203); a push rod (5205) is fixedly mounted at the edge of the bottom of the turntable (5203); the long ring (5202) is fixedly mounted Installed in the middle of the bottom of the moving plate (53), the push rod (5205) is located inside the long ring (5202), the guide plate (5201) is L-shaped, and there are two guide plates (5201), the two ends of the two guide plates (5201) are respectively fixedly connected to the opposite side surfaces at the two ends of the lifting plate (54) and the two sides of the middle of the top of the lifting plate (54), the two guide plates (5201) pass through the square sliding holes on the opposite side surfaces at the two ends of the moving plate (53), and the motor (5204) is electrically connected to the control module (2).

3. A PCB circuit board dust removal device according to claim 1, characterized in that: An air pump (6) is fixedly mounted on one side of the top of the base plate (1); an air outlet on the air pump (6) is connected to one end of an air inlet pipe (7); the other end of the air inlet pipe (7) is connected to one end of an air pipe (56); and the air pump (6) is electrically connected to a control module (2).

4. A PCB circuit board dust removal device according to claim 1, characterized in that: Dust curtains (8) are fixedly installed at the notches on the two side surfaces of the dust removal box (4), and the lower ends of the two dust curtains (8) are in contact with the conveyor belt (3).

5. A PCB circuit board dust removal device according to claim 1, characterized in that: A vacuum cleaner (9) is fixedly mounted on one side of the top of the base plate (1); a vacuum pipe on the vacuum cleaner (9) is connected to a dust removal port on the top of the dust removal box (4); and the vacuum cleaner (9) is electrically connected to the control module (2).

6. A PCB circuit board dust removal device according to claim 1, characterized in that: Fixing holes (10) are provided at the four corners of the top of the bottom plate (1).