Cleaning machine for gear machining

Abstract

The cleaning machine for gear machining comprises a cleaning tank and ultrasonic generators installed on the two side faces of the cleaning tank, a drying mechanism is arranged on the cleaning tank and comprises a concentric-square-shaped net, two sets of first air blowers and two sets of second air blowers, a bottom net plate is fixedly arranged at the bottom of the concentric-square-shaped net, and the first air blowers and the second air blowers are arranged on the bottom net plate. Lifting pieces for lifting the concentric-square-shaped net and the bottom net plate are arranged on the two side faces of the cleaning tank; through the designed drying mechanism, when the gear is put in or taken out in use, the gear is driven by the lifting piece to ascend and descend, the gear is convenient to take and place, and after the cleaned gear is lifted to a certain height through the concentric-square-shaped net and the bottom net plate, the draining effect on the gear can be achieved; and air is blown to the gear through a first air blower and a second air blower to accelerate drying of the gear, after the gear is dried, an operator takes out the gear located in the concentric-square-shaped net with the hand, the situation that the hand is stained by cleaning fluid on the gear is reduced, and follow-up machining of the gear is facilitated.

Description

Technical Field

[0001] The utility model belongs to the technical field of cleaning machines, and in particular relates to a cleaning machine for gear processing. Background Art

[0002] Gears are mechanical components with teeth on the rim that can continuously mesh to transmit motion and power. They are the core transmission components in automobile movement. When processing the gears, they will be cleaned to remove stains on the surface of the gears during processing. They will be cleaned by an ultrasonic cleaner. The gears are placed in the cleaning tank of the cleaning machine and then the equipment is turned on. The sound energy in the ultrasonic cleaner is converted into mechanical vibrations, and the ultrasonic waves are radiated to the cleaning liquid in the cleaning tank through the wall of the cleaning tank. This process utilizes the cavitation effect, acceleration effect and straight flow effect of ultrasonic waves in the liquid, which directly and indirectly act on the liquid and dirt, so that the dirt layer is dispersed, emulsified and peeled off to achieve the purpose of cleaning the gears.

[0003] The Chinese patent application No. 202223333529.4 discloses a cleaning machine for gear processing. This patent adopts an ultrasonic cleaning structure design and is provided with two ultrasonic generators. It can cooperate with a special ultrasonic cleaning liquid in the cleaning tank to carry out fast, precise and efficient cleaning of multiple processed gears. The overall cleaning efficiency and cleaning effect of the processed gears are good. However, during the above use, the gears are directly placed in the cleaning liquid in the cleaning tank and then cleaned. After cleaning, the hands are put into the cleaning liquid in the cleaning tank to take out the cleaned gears. At this time, not only will a lot of cleaning liquid be on the hands, causing them to be dirty, but there will also be a lot of cleaning liquid attached to the surface of the gears. It is necessary to wait for the gears to dry before completing the subsequent processing operations on the gears, which reduces the problem of subsequent processing efficiency of the gears. For this reason, we propose a cleaning machine for gear processing. Utility Model Content

[0004] The purpose of the utility model is to provide a cleaning machine for gear processing, so as to solve the problem proposed in the above-mentioned background technology that during cleaning, the gears are directly placed in the cleaning liquid in the cleaning tank and then cleaned. After cleaning, the hands are put into the cleaning liquid in the cleaning tank to take out the cleaned gears. At this time, not only will a lot of cleaning liquid be on the hands, causing their hands to be dirty, but also a lot of cleaning liquid will adhere to the surface of the gears, and it is necessary to wait for the gears to dry before completing subsequent processing operations on the gears.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning machine for gear processing, comprising a cleaning tank and ultrasonic generators installed on both sides of the cleaning tank, the cleaning tank is provided with a drying mechanism, the drying mechanism comprises a meandering net, two groups of first blowers and second blowers, a bottom mesh plate is fixedly provided at the bottom of the meandering net, both sides of the cleaning tank are provided with lifting parts for lifting the meandering net and the bottom mesh plate, the lifting parts comprise a hydraulic rod, and a piston rod is provided on the hydraulic rod.

[0006] Preferably, side panels are fixedly provided on both sides of the top of the meandering net, and top panels are fixedly provided on the sides of the side panels.

[0007] Preferably, the top of the piston rod is fixedly connected to the top plate, bottom plates are fixedly provided on both sides of the cleaning tank, and the bottom of the meandering net is fixed to the top of the bottom plate.

[0008] Preferably, a fixing ring is fixedly sleeved on the outside of the piston rod, and a concave plate is fixedly arranged between two groups of the fixing rings.

[0009] Preferably, two groups of top rods are fixedly provided on the top of the second hair dryer, and the tops of the top rods are fixedly connected to the concave plate.

[0010] Preferably, a plurality of partition components are provided on the meandering net, and the partition components include partition plates, connecting strips are fixedly provided on both sides of the top of the partition plates, concave frames are fixedly provided at the ends of the connecting strips, two groups of rubber friction strips are fixedly provided on the inner wall of the concave frames, the concave frames are located at the top of the meandering net, and the surfaces of the rubber friction strips are in contact with the surface of the meandering net.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] (1) The utility model is designed with a drying mechanism that can be lifted and lowered by a lifting member when the gears are put in or taken out during use, which is convenient for taking in and putting out. When the cleaned gears are lifted to a certain height by the circular net and the bottom mesh plate, the gears can be drained, and the first blower and the second blower are used to blow air to the gears to accelerate their drying. When the gears are dried, the operator can manually take out the gears in the circular net, which reduces the possibility of dirtying the hands with the cleaning fluid on the gears and facilitates subsequent processing.

[0013] (2) The utility model uses a designed partition component to place multiple gears vertically in a circular net during cleaning. The gears are blocked and separated by partition plates, which can prevent multiple gears from being piled up in the cleaning tank, reduce the cleaning performance of the gears, and improve the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the circular net and the bottom net plate of the utility model when viewed from above;

[0016] Figure 3 This is a rear view structural diagram of the circular net of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the partition plate of the utility model;

[0018] In the figure: 100, cleaning tank; 101, ultrasonic generator; 200, circular net; 201, side plate; 202, hydraulic rod; 203, bottom plate; 204, first blower; 205, second blower; 206, concave plate; 207, top plate; 208, fixing ring; 209, bottom net plate; 300, partition plate; 301, concave frame; 302, connecting strip; 303, rubber friction strip. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Example 1

[0021] See also Figure 1 , Figure 2 , Figure 3 The utility model provides a technical solution: a cleaning machine for gear processing, comprising a cleaning tank 100, and ultrasonic generators 101 installed on both sides of the cleaning tank 100. When cleaning, the gear is placed in the cleaning tank 100 for cleaning. The cleaning tank 100 is provided with a drying mechanism, which comprises a meandering net 200, two sets of first blowers 204 and second blowers 205. A bottom mesh plate 209 is fixedly provided at the bottom of the meandering net 200. Both sides of the cleaning tank 100 are provided with lifting members for lifting the meandering net 200 and the bottom mesh plate 209. The lifting members comprise a hydraulic rod 202, and a piston rod is provided on the hydraulic rod 202. The piston rod can move and lift in the hydraulic rod 202.

[0022] Side plates 201 are fixedly disposed on both sides of the top of the serpentine net 200, and top plates 207 are fixedly disposed on the sides of the side plates 201;

[0023] The top of the piston rod is fixedly connected to the top plate 207, and the bottom plates 203 are fixedly arranged on both sides of the cleaning tank 100, and the bottom of the meander net 200 is fixed on the top of the bottom plate 203;

[0024] The outer sleeve of the piston rod is fixed with a fixing ring 208. When the piston rod moves up and down, it will drive the fixing ring 208 to move, thereby driving the concave plate 206 to move. The concave plate 206 is fixedly arranged between the two sets of fixing rings 208.

[0025] Two sets of top rods are fixedly provided on the top of the second hair dryer 205 , and the second hair dryer 205 and the concave plate 206 can be connected via the top rods. The tops of the top rods are fixedly connected to the concave plate 206 .

[0026] The utility model is designed with a drying mechanism that can lift and lower the gears through a lifting member when the gears are put in or taken out during use, so that the gears can be easily taken in and out. When the cleaned gears are lifted to a certain height through the circular net 200 and the bottom net plate 209, the gears can be drained. In addition, the first hair dryer 204 and the second hair dryer 205 can be used to blow air to the gears to accelerate their drying. After the gears are dried, the operator can manually take out the gears in the circular net 200, thereby reducing the risk of hands being contaminated by the cleaning fluid on the gears and facilitating subsequent processing.

[0027] Example 2

[0028] Based on Example 1, please refer to Figure 1 , Figure 4 , multiple groups of partition components are arranged on the meandering net 200, and the partition components include a partition plate 300. The partition plate 300 can separate multiple groups of gears located in the cleaning tank 100. Connecting strips 302 are fixedly arranged on both sides of the top of the partition plate 300, and a concave frame 301 is fixedly arranged at the end of the connecting strip 302. Two groups of rubber friction strips 303 are fixedly arranged on the inner wall of the concave frame 301. The rubber friction strips 303 can increase the friction between the concave frame 301 and the meandering net 200, so that the partition plate 300 can be stuck and limited on the meandering net 200. The concave frame 301 is located at the top of the meandering net 200, and the surface of the rubber friction strip 303 is in contact with the surface of the meandering net 200.

[0029] The utility model uses a designed partition component to vertically place multiple gears in the circular net 200 during cleaning. The gears are blocked and separated by the partition plate 300, which can avoid stacking multiple gears in the cleaning tank 100, reduce the cleaning performance of the gears, and improve the cleaning effect.

[0030] The working principle and use process of this utility model:

[0031] When the utility model is in use, the gear is placed in the circular net 200, and then the hydraulic rod 202 is started. At this time, the piston rod on the hydraulic rod 202 moves downward, driving the circular net 200 to move, and the circular net 200 drives the bottom net plate 209 to move, and then the gear enters the cleaning liquid in the cleaning tank 100. In this process, the concave plate 206, the first blower 204 and the second blower 205 move accordingly, and then the equipment is turned on for cleaning operation. When the gear cleaning is completed, the hydraulic rod 202 is started again. At this time, the hydraulic The piston rod on the rod 202 drives the circular net 200, the bottom net plate 209, the concave plate 206, the first blower 204 and the second blower 205 to move and rise. When the circular net 200 and the bottom net plate 209 rise to a certain height, they are separated from the cleaning tank 100. At this time, the first blower 204 and the second blower 205 are started. The first blower 204 and the second blower 205 dry the gears in the circular net 200. When the gears are dried, the operator can take out the gears in the circular net 200 by hand.

[0032] Before placing the gears into the circular net 200, move the partition plate 300 to the left or right to a suitable position, driving the connecting strip 302, the concave frame 301 and the rubber friction strip 303 to move accordingly. At this time, the rubber friction strip 303 can increase the friction between the concave frame 301 and the circular net 200, thereby fixing the partition plate 300. Then, multiple gears are placed in the corresponding cleaning tank 100 at the positions between the partition plates 300. The multiple groups of gears are separated by the partition plates 300, which can avoid stacking multiple gears in the cleaning tank 100, reduce the cleaning performance of the gears, and improve the cleaning effect.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cleaning machine for gear processing, comprising a cleaning tank (100) and ultrasonic generators (101) installed on both sides of the cleaning tank (100), characterized in that: The cleaning tank (100) is provided with a drying mechanism, which comprises a meandering net (200), two groups of first blowers (204) and a second blower (205); a bottom mesh plate (209) is fixedly provided at the bottom of the meandering net (200); both sides of the cleaning tank (100) are provided with lifting members for lifting the meandering net (200) and the bottom mesh plate (209); the lifting members comprise a hydraulic rod (202), and a piston rod is provided on the hydraulic rod (202).

2. A cleaning machine for gear processing according to claim 1, characterized in that: Side plates (201) are fixedly arranged on both sides of the top of the meandering net (200), and top plates (207) are fixedly arranged on the sides of the side plates (201).

3. A cleaning machine for gear processing according to claim 2, characterized in that: The top of the piston rod is fixedly connected to the top plate (207), bottom plates (203) are fixedly provided on both side surfaces of the cleaning tank (100), and the bottom of the meandering net (200) is fixed to the top of the bottom plate (203).

4. A cleaning machine for gear processing according to claim 3, characterized in that: A fixing ring (208) is fixedly sleeved on the outside of the piston rod, and a concave plate (206) is fixedly arranged between two groups of the fixing rings (208).

5. A cleaning machine for gear processing according to claim 4, characterized in that: Two groups of top rods are fixedly arranged on the top of the second hair dryer (205), and the tops of the top rods are fixedly connected to the concave plate (206).

6. A cleaning machine for gear processing according to claim 5, characterized in that: The meandering net (200) is provided with a plurality of partition components, the partition components comprising a partition plate (300), connecting strips (302) are fixedly provided on both sides of the top of the partition plate (300), a concave frame (301) is fixedly provided at the end of the connecting strip (302), two groups of rubber friction strips (303) are fixedly provided on the inner wall of the concave frame (301), the concave frame (301) is located at the top of the meandering net (200), and the surface of the rubber friction strip (303) is in contact with the surface of the meandering net (200).

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