Dust remover ash discharging pipeline structure capable of rapidly clearing blockage
By designing a structure including ash removal pipe, ash collection funnel, a hand hole assembly and ash removal soft rod, the problems of low efficiency and safety hazards of ash removal pipe in the prior art are solved, and efficient and thorough ash removal and dust removal effects are achieved.
Patent Information
- Application Number
- CN202421731481.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-19
AI Technical Summary
The existing power plant dust collector dust removal pipeline cleaning methods are inefficient and have poor blocking effect, resulting in serious ash blocks and requires long-term knocking. The ash tube is blocked for too long, and the ash bucket cannot discharge ash, which poses a safety hazard.
A structure including a dust removal tube, a dust collection funnel, a hand hole assembly and a dust removal soft rod were designed. The ash collection funnel is used to collect and temporarily store ash. The hand hole assembly allows the ash removal soft rod to extend from the outside into the ash removal tube for ash removal operation. The feed assembly is used to quantitatively transport ash.
Through the synergy between the ash collection funnel, ash removal tube and ash removal soft rod, the ash removal can be removed efficiently and thoroughly, the dust removal efficiency can be improved, and the ash scattering and flying during the collection process can be reduced, thereby reducing the clearing time and safety hazards.
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Figure CN222856206U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipelines, and more specifically to a dust collector ash lowering pipeline structure which can quickly clear blockages. Background Art
[0002] The main function of the power plant dust collector is to remove the ash accumulation on the boiler heating surface by various means to maintain the thermal efficiency of the boiler and prevent equipment failure and safety hazards caused by excessive ash accumulation. At the same time, the dust collector can also effectively reduce the dust content in the flue gas to meet environmental protection requirements. The dust collector is usually equipped with an ash removal pipe for removing ash accumulation, but when there is a lot of dust in the ash removal pipe, the ash may be blocked. The existing method for clearing the ash removal pipe of the power plant dust collector is mainly to pour water and knock at the impeller of the electric air lock when the ash removal pipe is found to be blocked, and the agglomerated ash blocks are knocked off by vibration. The disadvantages of this method are low efficiency and poor clearing effect. When the ash blocks are seriously agglomerated, they need to be knocked continuously for a long time. The ash pipe is blocked for too long, the ash hopper cannot discharge ash, and a large amount of ash accumulates on the ash hopper, which may cause the ash hopper to deform and collapse and injure people. Therefore, a dust collector lower ash pipe structure that can quickly clear the blockage is needed. Utility Model Content
[0003] The technical problem to be solved by the utility model is that the existing method for clearing the blockage of the dust removal pipeline of the dust collector of a power plant mainly involves pouring water and beating at the impeller of the electric air lock when the dust removal pipeline is found to be blocked, so as to knock off the agglomerated ash blocks through vibration. The disadvantages of this method are low efficiency and poor clearing effect. When the ash blocks are seriously agglomerated, they need to be beaten continuously for a long time. The ash pipe is blocked for too long, and the ash hopper cannot discharge ash. A large amount of ash accumulates in the ash hopper, which may cause the ash hopper to deform and collapse and injure people. Therefore, a structure is needed to quickly clear the ash pipe. In view of the above-mentioned defects of the prior art, a dust collector lower ash pipeline structure that can quickly clear blockage is provided.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] A dust collector lower ash pipe structure that can quickly clear blockages is constructed, including an ash removal pipe and an ash removal soft rod, an ash collecting funnel is arranged on the top of the ash removal pipe, and at least one hand hole assembly is arranged on the two opposite side walls of the ash removal pipe. The ash removal soft rod can be extended from the hand hole assembly into the ash removal pipe to remove ash, and a feeding assembly is arranged at the connection between the ash removal pipe and the ash collecting funnel. The feeding assembly has two states. In the first state, the feeding assembly can prevent the ash loaded in the ash collecting funnel from entering the ash removal pipe, and in the second state, the feeding assembly can quantitatively transport the ash loaded in the ash collecting funnel to the ash removal pipe.
[0006] Optionally, a ventilation pipe is further provided on the side wall of the ash removal pipe, the ventilation pipe is connected with the ash removal pipe, and a fluidizing fan is provided in the ventilation pipe.
[0007] Optionally, a heater is provided between the ash removal pipe and the fluidizing fan, and the heater can be used to heat the air blown out by the fluidizing fan.
[0008] Optionally, the soft ash removal rod includes a rod body and an ash removal head arranged on the top of the rod body.
[0009] Optionally, a spiral ash removal portion is provided on the outer side wall of the ash removal head.
[0010] Optionally, a sealing member for closing and opening the hand hole assembly is provided on the ash removal pipe.
[0011] Optionally, four sealing members are provided, two of the four sealing members are relatively arranged on the outside of the bottom of the ash removal pipe, and the other two of the four sealing members are relatively arranged on the outside of the top of the ash removal pipe.
[0012] Optionally, a gripping sleeve which can rotate relative to the soft rod is sleeved on the outer side of the rod body, a driving motor is arranged in the gripping sleeve, and a driving end of the driving motor is connected to the soft rod and can drive the soft rod to rotate.
[0013] Optionally, the hand hole assembly includes a convex tube and a hand hole body, the convex tube is protrudingly arranged outside the ash removal pipe and is connected with the ash removal pipe, and the hand hole body is arranged at one end of the convex tube away from the ash removal pipe.
[0014] Optionally, the covering member includes four mounting locking members evenly arranged on the outside of the convex tube, the mounting locking members include two mounting plates arranged opposite to each other, the mounting plates are provided with mounting holes running through both sides thereof, the covering member also includes a cover plate, the four corners of the cover plate are provided with threaded assembly holes, studs can be installed in the threaded assembly holes, and the column body of the studs is provided with threaded connection holes.
[0015] The beneficial effects of the utility model are:
[0016] 1. The utility model can effectively collect and temporarily store ash by setting the ash collecting funnel on the top of the ash removal pipe, reduce the scattering and flying of ash during the collection process, and improve the dust removal efficiency;
[0017] 2. Hand hole assemblies are provided on the two opposite side walls of the ash removal pipe. When ash is accumulated in the ash removal pipe, the setting of the hand hole assembly allows the ash removal rod to extend from the outside into the ash removal pipe for ash removal operations. This design improves the flexibility and efficiency of ash removal. The hand hole assembly is also convenient for regular inspection and maintenance of the inside of the ash removal pipe to ensure the normal operation of the ash removal system. The existence of the ash removal rod enables it to easily enter every corner of the ash removal pipe to thoroughly remove the ash and avoid residue. Through the synergistic effect of the ash collecting funnel, the ash removal pipe and the ash removal rod, the ash can be removed efficiently and thoroughly to improve the dust removal efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be further described below in conjunction with the accompanying drawings and embodiments. The drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work:
[0019] Figure 1 It is a schematic diagram of the overall front structure of the utility model.
[0020] Figure 2 This utility model Figure 1 Enlarged schematic diagram of part A.
[0021] Figure 3 It is a schematic diagram of the overall side structure of the utility model.
[0022] Figure 4 It is a schematic diagram of the overall front structure when the dust removing soft rod in the utility model is used.
[0023] Figure 5 It is an overall front structural schematic diagram of another embodiment of the utility model when using the dust removing soft rod.
[0024] Figure 6 It is an overall front structural schematic diagram of another embodiment of the utility model when a dust removal soft rod is used in different hand hole assemblies.
[0025] The accompanying drawings are marked as follows:
[0026] 1. Ash removal pipe;
[0027] 2. ash removal soft rod; 201. rod body; 202. ash removal head; 202.1. spiral ash removal part;
[0028] 3. Ash collecting funnel;
[0029] 4. Hand hole assembly; 401. convex tube; 402. hand hole body;
[0030] 5. Feeding assembly;
[0031] 6. Ventilation pipe; 601. Fluidizing fan; 602. Heater;
[0032] 7. Gripping sleeve; 701. Driving motor;
[0033] 8. Covering member; 801. Mounting locking member; 801.1. Mounting plate; 801.2. Mounting hole; 802. Cover plate; 804. Stud; 806. Bolt. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described clearly and completely in conjunction with the drawings in the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] In the description of the embodiments of the present application, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.
[0036] In the embodiments of the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0037] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiments of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0038] A dust collector ash lowering pipe structure capable of quickly clearing blockage in a preferred embodiment of the utility model is as follows: Figure 1-Figure 6 As shown, it includes an ash removal pipe 1 and an ash removal soft rod 2. An ash collecting funnel 3 is arranged on the top of the ash removal pipe 1. At least one hand hole assembly 4 is arranged on the opposite side walls of the ash removal pipe 1. The ash removal soft rod 2 can be extended into the ash removal pipe 1 from the hand hole assembly 4 to remove ash. A feeding assembly 5 is arranged at the connection between the ash removal pipe 1 and the ash collection funnel 3. The feeding assembly 5 has two states. In the first state, the feeding assembly 5 can prevent the ash loaded in the ash collection funnel 3 from entering the ash removal pipe 1. In the second state, the feeding assembly 5 can quantitatively transport the ash loaded in the ash collection funnel 3 to the ash removal pipe 1. Furthermore, the utility model can effectively collect and temporarily store ash by arranging the ash collecting funnel 3 on the top of the ash removal pipe 1, reduce the scattering and flying of ash during the collection process, and improve the dust removal efficiency. The ash removal system is controlled through the use of a plurality of control buttons 4, each of which is connected to a plurality of control buttons 4. The ash removal system is controlled through the use of a plurality of control buttons 4. The ash removal system is controlled through the use of a plurality of control buttons 4. The ash removal system is controlled through the use of a plurality of control buttons 4.
[0039] See also Figure 1 , Figure 4-Figure 6In this embodiment, a ventilation pipe 6 is also provided on the side wall of the ash removal pipe 1, and the ventilation pipe 6 is connected to the ash removal pipe 1. A fluidizing fan 601 is provided in the ventilation pipe 6. Furthermore, a heater 602 is provided between the ash removal pipe 1 and the fluidizing fan 601, and the heater 602 can be used to heat the wind blown by the fluidizing fan 601; the fluidizing fan 601 injects airflow into the ash removal pipe 1 through the ventilation pipe 6, and these airflows can disturb and fluidize the ash in the ash removal pipe 1, so that it remains in a loose state and enhances the fluidity of the ash. This is of great significance for preventing the ash from agglomerating and clogging in the ash removal pipe 1, and the heater 602 can increase the temperature of the fluidizing wind, so that the wind entering the ash removal pipe 1 has higher thermal energy, which is of great significance for preventing the ash from agglomerating and forming ridges due to moisture. The high-temperature wind flow can effectively dissipate the moisture in the ash and keep the ash loose, thereby improving the ash removal efficiency.
[0040] See also Figure 4-Figure 6 In this embodiment, the ash removal soft rod 2 includes a rod body 201 and an ash removal head 202 arranged on the top of the rod body 201. Furthermore, a spiral ash removal part 202.1 is arranged on the outer wall of the ash removal head 202. The design of the spiral ash removal part 202.1 enables the ash removal head 202 to scrape and loosen the ash more effectively during the rotation or advancement process. The spiral structure can increase the contact area with the ash and improve the thoroughness of ash removal. In another embodiment, the soft rod is provided with a hard mounting part, the outer side of the hard mounting part is provided with a hand-grip sleeve, and the hand-grip sleeve is rotatably connected to the hard mounting part through a bearing. A driving motor 701 is arranged in the gripping sleeve 7. The driving end of the driving motor 701 is connected to the soft rod and can drive the soft rod to rotate so as to drive the rotation and advancement of the spiral ash removal part 202.1. The ash is more effectively peeled off from the inner wall of the ash removal pipe 1 or the surface of the equipment, reducing the residue and accumulation of ash.
[0041] In this embodiment, a covering member 8 for closing and opening the hand hole assembly 4 is provided on the ash removal pipe 1. Furthermore, four covering members 8 are provided, two of the four covering members 8 are relatively arranged on the outside of the bottom of the ash removal pipe 1, and the other two of the four covering members 8 are relatively arranged on the outside of the top of the ash removal pipe 1.
[0042] In this embodiment, the hand hole assembly 4 includes a protruding tube 401 and a hand hole body 402. The protruding tube 401 is protrudingly arranged on the outside of the ash removal tube 1 and is connected to the ash removal tube 1. The hand hole body 402 is arranged at one end of the protruding tube 401 away from the ash removal tube 1.
[0043] See also Figure 1-Figure 3In this embodiment, the cover member 8 includes four mounting locking members 801 evenly arranged on the outside of the convex tube 401, the mounting locking member 801 includes two mounting plates 801.1 arranged opposite to each other, the mounting plates 801.1 are provided with mounting holes 801.2 running through both sides thereof, the cover member 8 also includes a cover plate 802, the four corners of the cover plate 802 are provided with threaded assembly holes, the threaded assembly holes can be provided with studs 804, the column body of the studs 804 is provided with threaded connection holes, further, when using When in use, the stud 804 can be threadedly assembled in the threaded assembly hole. At this time, the threaded connection hole will be opposite to the mounting hole 801.2. At this time, the bolt 806 can be used to pass through the mounting hole 801.2 and be threadedly connected to the threaded connection hole. In this way, the stud 804 can be detachably connected, so that the cover plate 802 blocks the hand hole body 402. When the cover plate 802 needs to be removed, it is only necessary to release the connection between the bolt 806 and the threaded connection hole and then release the connection between the stud 804 and the threaded assembly hole to remove the cover plate 802.
[0044] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to the utility model.
Claims
1. A dust collector ash lowering pipe structure capable of rapid blockage removal, characterized in that: The utility model comprises an ash removal pipe (1) and an ash removal soft rod (2), wherein an ash collecting funnel (3) is arranged on the top of the ash removal pipe (1), and at least one hand hole assembly (4) is arranged on the opposite side walls of the ash removal pipe (1), and the ash removal soft rod (2) can extend from the hand hole assembly (4) into the ash removal pipe (1) to remove ash residue, and a feeding assembly (5) is arranged at the connection between the ash removal pipe (1) and the ash collecting funnel (3), and the feeding assembly (5) has two states. In the first state, the feeding assembly (5) can prevent the ash residue loaded in the ash collecting funnel (3) from entering the ash removal pipe (1), and in the second state, the feeding assembly (5) can quantitatively transport the ash residue loaded in the ash collecting funnel (3) to the ash removal pipe (1).
2. A dust collector ash lowering pipe structure capable of rapid blockage removal according to claim 1, characterized in that: A ventilation pipe (6) is also provided on the side wall of the ash removal pipe (1), the ventilation pipe (6) is connected to the ash removal pipe (1), and a fluidizing fan (601) is provided in the ventilation pipe (6).
3. A dust collector ash lowering pipe structure capable of rapid blockage clearing according to claim 2, characterized in that: A heater (602) is provided between the ash removal pipe (1) and the fluidizing fan (601), and the heater (602) can be used to heat the air blown out by the fluidizing fan (601).
4. The dust collector ash lowering pipe structure capable of rapid blockage clearing according to claim 1 is characterized in that: The ash removal soft rod (2) comprises a rod body (201) and an ash removal head (202) arranged on the top of the rod body (201).
5. The dust collector ash lowering pipe structure capable of rapid blockage clearing according to claim 4 is characterized in that: A spiral ash removal portion (202.1) is provided on the outer side wall of the ash removal head (202).
6. A dust collector ash lowering pipe structure capable of rapid blockage removal according to claim 5, characterized in that: The outer side of the rod body (201) is sleeved with a gripping sleeve (7) which can rotate relative to the soft rod, and a driving motor (701) is arranged inside the gripping sleeve (7). The driving end of the driving motor (701) is connected to the soft rod and can drive the soft rod to rotate.
7. The dust collector ash lowering pipe structure capable of rapid blockage clearing according to claim 1 is characterized in that: The ash removal pipe (1) is provided with a sealing cover (8) for closing and opening the hand hole assembly (4).
8. The dust collector ash lowering pipe structure capable of rapid blockage clearing according to claim 7 is characterized in that: Four of the sealing members (8) are provided, two of the four sealing members (8) are relatively arranged on the outside of the bottom of the ash removal pipe (1), and the other two of the four sealing members (8) are relatively arranged on the outside of the top of the ash removal pipe (1).
9. A dust collector ash lowering pipe structure capable of rapid blockage clearing according to claim 8, characterized in that: The hand hole assembly (4) comprises a protruding tube (401) and a hand hole body (402); the protruding tube (401) is arranged protrudingly outside the ash removal tube (1) and is connected to the ash removal tube (1); and the hand hole body (402) is arranged at one end of the protruding tube (401) away from the ash removal tube (1).
10. A dust collector ash lowering pipe structure capable of rapid blockage clearing according to claim 9, characterized in that: The cover member (8) comprises four mounting locking members (801) evenly arranged on the outside of the convex tube (401), the mounting locking member (801) comprises two mounting plates (801.1) arranged opposite to each other, the mounting plates (801.1) are provided with mounting holes (801.2) penetrating both sides thereof, the cover member (8) further comprises a cover plate (802), the four corners of the cover plate (802) are provided with threaded mounting holes, the threaded mounting holes can be provided with studs (804), the column body of the studs (804) is provided with threaded connection holes.