Drawing die special for flanging crystallizer copper pipe
By designing a special tensile die for copper tube in flanging crystallizer, the tapered extrusion die surface and translation drive mechanism are used to achieve the flanging of the copper tube, which solves the problem that the existing tensile die cannot be flanged effectively, and improves the practicality and efficiency of processing.
Patent Information
- Application Number
- CN202421823695.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing stretching die is not suitable for processing of flange crystallizer copper tubes, and it is impossible to effectively realize flange processing of one end of the copper tube, and it is of poor practicality.
A special tensile die for flange crystallizer copper tube is designed, including a tapered extrusion die surface, a translation drive mechanism and a drive connection mechanism. The copper tube is flared 45 degrees through the tapered extrusion die, and the extrusion plate is moved to the left by using the translation drive mechanism to realize the flange of the copper tube.
The tensile die can effectively realize the flange process of the copper tube by combining the tapered extrusion die surface and the translation drive mechanism, which is simple to operate, fast and has high practicality.
Smart Images

Figure CN222856309U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper tube processing dies, in particular to a special drawing die for copper tubes of flanging crystallizers. Background Art
[0002] The Flanged Crystallizer Copper Tube is a specially designed crystallizer copper tube used in the process of metallurgical equipment. Its name comes from the flange structure at its end, which can increase its contact area with other components (such as the quartz tube of the crystallizer), thereby improving heat transfer efficiency and stability.
[0003] The drawing die is a tool used to process materials such as metals and plastics into the required shape or size. The drawing die is needed in the process of flanging the copper tube of the crystallizer. However, the ordinary drawing die is not convenient for flanging one end of the crystallizer copper tube and has poor practicality. Therefore, we propose a special drawing die for flanging the copper tube of the crystallizer to solve the above problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a special drawing die for a flanging crystallizer copper tube, which is used to solve the above problems.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A special drawing die for a copper tube of a flanging crystallizer comprises a drawing die body and a copper tube, one end of the drawing die body is provided with a conical extrusion die surface, one end of the conical extrusion die surface on the drawing die body is overlapped with the inner wall of one end of the copper tube, two die grooves are respectively provided on the drawing die body, and extrusion plates are movably installed in the two die grooves, a circular chamber and two movable grooves are provided in the drawing die body, and translation driving mechanisms for two extrusion plates are provided in the circular chamber and the two movable grooves, and a driving connection mechanism is provided on the end of the drawing die body away from the conical extrusion die surface.
[0007] Preferably, the circular chamber is connected to the two die grooves through two movable grooves, and the two movable grooves are respectively located at the top and bottom of one end of the circular chamber, so that the push plates in the two movable grooves can push the two extrusion plates to move.
[0008] Preferably, the translation drive mechanism includes an electric push rod and a push plate, the same push plate is movably installed in the two movable grooves, the push plate is fixedly connected to the two extrusion plates, an electric push rod is fixedly installed on one side wall of the circular chamber, and the output end of the electric push rod is fixedly installed on one side of the push plate. By starting the electric push rod, the push plate pushes the two extrusion plates to move to the left, so that one end surface of the two extrusion plates rests on the flared end surface of the copper tube, thereby facilitating the extrusion of the flared end of the copper tube.
[0009] Preferably, the tapered extrusion die surface on the stretching die body and the edge of the die groove are provided with a first fillet to facilitate better contact with the copper tube during the rotation and leftward extrusion process of the stretching die body.
[0010] Preferably, the edge of one end of the extrusion plate is provided with two second rounded corners, and the two second rounded corners on the extrusion plate are located near one end of the copper tube, so as to facilitate better contact with the copper tube during the rotation and leftward extrusion of the stretching die body and the two extrusion plates.
[0011] Preferably, the driving connection mechanism includes a driving plate and a driving rod. The driving plate is fixedly installed on one end of the stretching die body away from the conical extrusion die surface, and the driving rod is fixedly installed on one side of the driving plate. One end of the driving rod is externally connected to a rotating extrusion mechanism, which drives the stretching die body to rotate and extrude in the direction of the copper tube through the rotating extrusion mechanism.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The special drawing die for copper tube of the flanging crystallizer sets one end of the drawing die body into a conical extrusion die surface, expands the copper tube at 45 degrees through the conical extrusion die surface on the drawing die body, and then makes one end surface of two extrusion plates abut against the expanded end surface of the copper tube through a translation driving mechanism. With the continuous leftward extrusion and rotation of the two extrusion plates on the drawing die body, the copper tube is squeezed on one side of the extrusion fixture until the expanded end of the copper tube is squeezed into a flat shape, thereby realizing the flanging process of the copper tube. The operation is simple, fast and practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the utility model from a three-dimensional perspective;
[0015] Figure 2 It is a schematic structural diagram of a first partial cross-section of the utility model;
[0016] Figure 3 It is a structural schematic diagram of a second partial cross-section of the utility model;
[0017] Figure 4 It is a schematic diagram of the structure of the third partial section of the utility model;
[0018] Figure 5 It is a structural schematic diagram of a partial section of the utility model from an exploded perspective.
[0019] In the figure: 1. stretching die body; 2. copper tube; 3. conical extrusion die surface; 4. die groove; 5. extrusion plate; 6. circular chamber; 7. movable groove; 8. electric push rod; 9. push plate; 10. first fillet; 11. second fillet; 12. drive plate; 13. drive rod. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Reference Figure 1-5 A special drawing die for a copper tube of a flanging crystallizer comprises a drawing die body 1 and a copper tube 2, a tapered extrusion die surface 3 is arranged at one end of the drawing die body 1, one end of the tapered extrusion die surface 3 on the drawing die body 1 is overlapped on the inner wall of one end of the copper tube 2, two die grooves 4 are respectively arranged on the drawing die body 1, and extrusion plates 5 are movably installed in the two die grooves 4, a circular chamber 6 and two movable grooves 7 are arranged in the drawing die body 1, and a translation driving mechanism for the two extrusion plates 5 is arranged in the circular chamber 6 and the two movable grooves 7, and a driving connection mechanism is arranged at one end of the drawing die body 1 away from the tapered extrusion die surface 3.
[0022] Furthermore, the circular chamber 6 is connected to the two die grooves 4 through two movable grooves 7. The two movable grooves 7 are respectively located at the top and bottom of one end of the circular chamber 6, so that the push plates 9 in the two movable grooves 7 can push the two extrusion plates 5 to move.
[0023] Specifically, the translation drive mechanism includes an electric push rod 8 and a push plate 9. The same push plate 9 is movably installed in the two movable grooves 7. The push plate 9 is fixedly connected to the two extrusion plates 5. The electric push rod 8 is fixedly installed on one side wall of the circular chamber 6. The output end of the electric push rod 8 is fixedly installed on one side of the push plate 9. By starting the electric push rod 8, the push plate 9 pushes the two extrusion plates 5 to move to the left, so that one end surface of the two extrusion plates 5 is against the expanded end surface of the copper tube 2, which is convenient for extruding the expanded end of the copper tube 2.
[0024] Furthermore, the edges of the tapered extrusion die surface 3 and the die groove 4 on the stretching die body 1 are provided with a first fillet 10 to facilitate better contact with the copper tube 2 during the rotation and leftward extrusion process of the stretching die body 1 .
[0025] Furthermore, two second rounded corners 11 are provided on the edge of one end of the extrusion plate 5, and the two second rounded corners 11 on the extrusion plate 5 are located at one end close to the copper tube 2, so as to facilitate better contact with the copper tube 2 during the rotation and left extrusion of the stretching die body 1 and the two extrusion plates 5.
[0026] Furthermore, the driving connection mechanism includes a driving plate 12 and a driving rod 13. The driving plate 12 is fixedly installed on one end of the stretching die body 1 away from the conical extrusion die surface 3, and the driving rod 13 is fixedly installed on one side of the driving plate 12. One end of the driving rod 13 is externally connected to a rotating extrusion mechanism, which drives the stretching die body 1 to rotate and extrude in the direction of the copper tube 2 through the rotating extrusion mechanism.
[0027] When in use: in the manufacturing process of the copper tube of the flanging crystallizer, the copper tube 2 is clamped and fixed in the extrusion fixture so that part of one end of the copper tube 2 is located outside the extrusion fixture, and the external rotating extrusion mechanism on the driving rod 13 drives the stretching die body 1 to rotate and extrude in the direction of the copper tube 2. When the conical extrusion die surface 3 on the stretching die body 1 rotates and squeezes one end of the outside of the copper tube 2, the end of the outside of the copper tube 2 is expanded to 45 degrees. After that, the electric push rod 8 is started to make the push plate 9 push the two extrusion plates 5 to move to the left, so that one end surface of the two extrusion plates 5 is against the expanded end surface of the copper tube 2. As the two extrusion plates 5 on the stretching die body 1 are continuously extruded and rotated to the left, the copper tube 2 is squeezed on one side of the extrusion fixture until the expanded end of the copper tube 2 is squeezed into a flat shape, thereby realizing the flanging process of the copper tube 2, which is simple and fast to operate and has high practicality.
[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A special drawing die for copper tube of flanging crystallizer, comprising a drawing die body (1) and a copper tube (2), characterized in that: A conical extrusion die surface (3) is provided at one end of the stretching die body (1), and one end of the conical extrusion die surface (3) on the stretching die body (1) overlaps the inner wall of one end of the copper tube (2). Two die grooves (4) are respectively provided on the stretching die body (1), and extrusion plates (5) are movably installed in the two die grooves (4). A circular chamber (6) and two movable grooves (7) are provided in the stretching die body (1), and translation driving mechanisms for the two extrusion plates (5) are provided in the circular chamber (6) and the two movable grooves (7). A driving connection mechanism is provided at one end of the stretching die body (1) away from the conical extrusion die surface (3).
2. A special drawing die for flanging crystallizer copper tube according to claim 1, characterized in that: The circular chamber (6) is connected to the two mold grooves (4) via two movable grooves (7), and the two movable grooves (7) are respectively located at the top and bottom of one end of the circular chamber (6).
3. A special drawing die for flanging crystallizer copper tube according to claim 2, characterized in that: The translation driving mechanism comprises an electric push rod (8) and a push plate (9); the same push plate (9) is movably installed in the two movable grooves (7); the push plate (9) is fixedly connected to the two extrusion plates (5); the electric push rod (8) is fixedly installed on one side wall of the circular chamber (6); and the output end of the electric push rod (8) is fixedly installed on one side of the push plate (9).
4. The special drawing die for flanging crystallizer copper tube according to claim 1, characterized in that: The edges of the tapered extrusion die surface (3) and the die groove (4) on the stretching die body (1) are provided with first rounded corners (10).
5. The special drawing die for flanging crystallizer copper tube according to claim 1, characterized in that: The edge of one end of the extrusion plate (5) is provided with two second rounded corners (11), and the two second rounded corners (11) on the extrusion plate (5) are located at one end close to the copper tube (2).
6. The special drawing die for flanging crystallizer copper tube according to claim 1, characterized in that: The driving connection mechanism comprises a driving plate (12) and a driving rod (13); the driving plate (12) is fixedly mounted on one end of the stretching die body (1) away from the conical extrusion die surface (3); and the driving rod (13) is fixedly mounted on one side of the driving plate (12).