Joint processing device and steel wire rewinding system

Abstract

The utility model provides a connector processing device and a steel wire rewinding system, and relates to the technical field of steel wire rewinding. The connector processing device comprises a base, a mounting ring and a monitoring assembly, the mounting ring is connected with the base, the mounting ring is provided with a wire passing hole for a target piece to penetrate through, the monitoring assembly comprises a controller and at least three induction pieces electrically connected with the controller, all the induction pieces are connected with the mounting ring, and the induction pieces are evenly and annularly arranged in the circumferential direction of the wire passing hole. The induction pieces are used for detecting a connector on a target piece, and the controller is electrically connected with the steel wire rewinding system so as to control the steel wire rewinding system to stop when at least one induction piece detects the connector. The at least three induction pieces are evenly arranged in the circumferential direction of the wire passing hole in a surrounding mode, 360-degree circumferential surrounding monitoring can be formed in the circumferential direction of the wire passing hole, and the situation that the steel wire with the connector is further wound to pass through the reinspection device, and consequently the reinspection device is pulled and damaged is avoided.

Description

Technical Field

[0001] The present application relates to the technical field of steel wire rewinding, and in particular to a joint processing device and a steel wire rewinding system. Background Art

[0002] Steel wire rewinding refers to the process of unwinding the coiled steel wire and rewinding it into coils, as well as inspecting the production quality of the steel wire during the winding process.

[0003] The existing steel wire rewinding system mainly includes a wire-unwinding device, a wire-rewinding device and a re-inspection device. The wire-unwinding device and the wire-rewinding device are used to unwind the steel wire and reel it. The re-inspection device is located between the wire-unwinding device and the wire-rewinding device to inspect the quality of the steel wire when it is reeled. Initially, when the steel wire is processed, two adjacent steel wire segments are bent by bending their respective steel wire ends to form a flat joint to achieve the connection of the steel wire segments. When the flat joint passes through the re-inspection device, the side of the joint is easy to scratch the re-inspection device, causing damage to the re-inspection device. At present, the operator mainly observes the joint manually, slows down in advance, and shears the joint to facilitate reeling.

[0004] However, the joint is flat as a whole, and when the larger and more conspicuous side of the joint is at some angles, it is easy for the joint to be difficult for the operator to detect. Utility Model Content

[0005] The present application provides a joint processing device and a steel wire rewinding system to solve the technical problem that the re-inspection device of the existing steel wire rewinding system is easily damaged by the steel wire pulling head.

[0006] In a first aspect, the present application provides a joint processing device for a steel wire rewinding system, the joint processing device comprising a base, a mounting ring and a monitoring assembly, the mounting ring being connected to the base, the mounting ring being provided with a wire hole for a target part to pass through, the monitoring assembly comprising a controller and at least three sensing parts electrically connected to the controller, each sensing part being connected to the mounting ring, and the sensing parts being evenly arranged around the wire hole, the sensing parts being used to detect joints on the target part, the controller being electrically connected to the steel wire rewinding system so as to control the steel wire rewinding system to shut down when at least one sensing part detects a joint.

[0007] In a possible embodiment, the joint processing device provided in the present application has mounting holes evenly opened on the mounting ring, the number of which is consistent with that of the sensing parts, the center of each mounting hole is at the same distance from the two axial end faces of the mounting ring, and each sensing part is correspondingly inserted into the mounting hole.

[0008] In a possible embodiment, in the joint processing device provided by the present application, the sensing element is a photoelectric sensor, the photoelectric sensor has a sensing end and a wiring terminal opposite to the sensing end, the sensing end is located on the inner side of the mounting ring, the wiring terminal is located on the outer side of the mounting ring, and the wiring terminals are electrically connected in sequence.

[0009] In a possible implementation manner, in the joint processing device provided in the present application, at least five induction components are provided, and the at least five induction components are evenly arranged around the circumference of the wire hole.

[0010] In a possible implementation, the joint processing device provided in the present application further includes a junction box, the junction box is disposed on the base, and the controller is located in the junction box.

[0011] In a possible embodiment, the joint processing device provided in the present application further includes an alarm component, which is disposed on the junction box and electrically connected to the controller so that when at least one sensor detects a joint, the controller controls the alarm component to issue an alarm prompt.

[0012] In a possible implementation, in the joint processing device provided in the present application, the alarm component includes at least one of an audible alarm component and a visual alarm component.

[0013] In a possible implementation, the joint processing device provided in the present application further includes a support member, and the mounting ring is connected to the base via the support member.

[0014] In a possible embodiment, the joint processing device provided in the present application further includes a shearing assembly, which is disposed on a base and connected to a controller so that the controller controls the shearing assembly to shear the joint when the steel wire rewinding system is shut down.

[0015] On the other hand, the present application also provides a steel wire rewinding system, comprising a wire-releasing device, a guiding device, a straightening device, a re-inspection device, a wire-retrieving device and any one of the above-mentioned joint processing devices arranged in sequence, and the joint processing device is located between the guiding device and the straightening device.

[0016] The present application provides a joint processing device and a steel wire rewinding system. The joint processing device is provided with a mounting ring and a monitoring component on a mounting seat. The mounting ring has a wire hole for a steel wire or other thread-shaped target part to pass through. The monitoring component includes a controller and at least three sensing parts electrically connected to the controller. The at least three sensing parts are evenly arranged around the wire hole, so that each sensing part can form a 360-degree circumferential monitoring around the wire hole. When the flat joint on the steel wire passes through the wire hole, no matter which side the side surface with a larger surface area of ​​the joint faces or at what angle, it can be detected by at least one sensing part, and then the controller controls the steel wire rewinding system to shut down so that the operator can process the joint to avoid further winding of the steel wire with the joint through the re-inspection device and causing strain damage to the re-inspection device. In addition, the joint processing device replaces the operator's manual observation of the joint, thereby improving the efficiency of joint processing and the accuracy of joint judgment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 A schematic diagram of the structure of a joint processing device provided in an embodiment of the present application;

[0019] Figure 2 for Figure 1 A schematic structural diagram of the middle joint processing device from another perspective;

[0020] Figure 3 for Figure 1 The usage status diagram of the middle joint processing device.

[0021] Description of reference numerals:

[0022] 100-base;

[0023] 110-Install the countertop;

[0024] 120-mounting ring; 121-wire hole;

[0025] 130- support member;

[0026] 200-monitoring component;

[0027] 210-sensing element; 211-sensing end; 212-connection terminal;

[0028] 220-wire;

[0029] 230-controller;

[0030] 300-junction box;

[0031] 400 - Alert component;

[0032] 500-paying device; 501-steel wire; 502-connector;

[0033] 600-Guide device;

[0034] 700-alignment device;

[0035] 800-Re-inspection device;

[0036] 900-Wire take-up device. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical scheme and advantages of the present application clearer, the technical scheme in the embodiment of the present application will be described in more detail below in conjunction with the drawings in the preferred embodiments of the present application. In the drawings, the same or similar reference numerals throughout represent the same or similar parts or parts with the same or similar functions. The described embodiments are part of the embodiments of the present application, not all of the embodiments. The embodiments described below with reference to the drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limitations on the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application. The embodiments of the present application are described in detail below in conjunction with the drawings.

[0038] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense and can be used interchangeably. For example, "connection" can be a direct connection or an indirect connection through an intermediate medium; it can be a fixed connection (such as a non-detachable fixed connection such as welding, and a detachable fixed connection using a fixing structure such as screws) or a sliding connection. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0039] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are orientations or positional relationships based on the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0040] The terms "first", "second", "third" (if any) in the specification and claims of this application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the application described herein can be implemented in an order other than those illustrated or described herein.

[0041] In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or display that includes a series of steps or modules is not necessarily limited to those steps or modules explicitly listed, but may include other steps or modules not explicitly listed or inherent to such process, method, product or display.

[0042] The existing steel wire rewinding system mainly includes a wire-paying device, a guiding device, a straightening device, a re-inspection device and a wire-taking device which are arranged in sequence. The wire-paying device and the wire-taking device are used to unwind the steel wire and wind it in disks, so that the steel wire passes through the guiding device, the straightening device and the re-inspection device in sequence. The steel wire is tensioned by the guiding device to adjust the posture of the steel wire, the shape of the steel wire is calibrated by the straightening device to make the steel wire straight, and the steel wire is inspected by the re-inspection device to ensure the processing quality of the steel wire.

[0043] However, during the production and processing of steel wire, it is usually necessary to connect the ends of each steel wire segment. Therefore, there is a joint formed by the bending of the steel wire head between two adjacent steel wire segments. The joint is flat and has a side surface with a large surface area. The size of the side surface is larger than the radial size of the steel wire. Therefore, when the joint passes through the re-inspection device, the re-inspection device is easily damaged by the joint.

[0044] Currently, operators usually check the process flow card to understand the joint position on the steel wire, reduce the steel wire winding rate in advance, and observe the joint. When the joint is close to the re-inspection device, the machine is stopped and the joint is sheared, and the steel wire is divided into discs, which makes the steel wire winding efficiency low. In addition, there is the possibility of operating errors in human operation. The steel wire may be axially twisted or vibrated during the rewinding process, causing the joint to face the operator at an angle that is not easy to detect, such as the side surface with a larger surface area being parallel to the operator. If the operator fails to observe the joint or fails to stop the machine in time, the re-inspection device will still be damaged by the joint.

[0045] In order to overcome the defects in the prior art, the present application provides a joint processing device and a steel wire rewinding system. The joint processing device is provided with a mounting ring and a monitoring component on a mounting seat. The mounting ring has a wire hole for a steel wire or other thread-shaped target part to pass through. The monitoring component includes a controller and at least three sensing parts electrically connected to the controller. The at least three sensing parts are evenly arranged around the wire hole, so that each sensing part can form a 360-degree circumferential monitoring around the wire hole. When the joint on the steel wire passes through the wire hole, no matter which side the side surface with a larger surface area of ​​the joint faces or at what angle, it can be detected by at least one sensing part, so that the controller controls the steel wire rewinding system to shut down so that the operator can process the joint to avoid further winding of the steel wire with the joint through the re-inspection device and causing strain damage to the re-inspection device. In addition, the joint processing device replaces the operator's manual observation of the joint, thereby improving the efficiency of joint processing and the accuracy of joint judgment.

[0046] The content of the utility model will be described in detail below with reference to the accompanying drawings so that those skilled in the art can understand the content of the utility model more clearly and in detail.

[0047] Reference Figures 1 to 3As shown, an embodiment of the present application provides a joint processing device for a steel wire rewinding system, the joint processing device includes a base 100, a mounting ring 120 and a monitoring component 200, the mounting ring 120 is connected to the base 100, the mounting ring 120 is provided with a wire hole 121 for a target part to pass through, the monitoring component 200 includes a controller 230 and at least three sensing members 210 electrically connected to the controller 230, each sensing member 210 is connected to the mounting ring 120, and the sensing members 210 are evenly arranged around the wire hole 121, the sensing members 210 are used to detect a joint 502 on the target part, and the controller 230 is electrically connected to the steel wire rewinding system to control the steel wire rewinding system to shut down when at least one sensing member 210 detects a joint 502.

[0048] It can be understood that the joint processing device is used in the steel wire rewinding system, and is mainly used to prevent the flat joint 502 on the steel wire 501 from passing through the re-inspection device 800 of the steel wire rewinding system, so as to prevent the re-inspection device 800 from being pulled and damaged by the joint 502. Therefore, the joint processing device should be located on the side of the re-inspection device 800 facing the pay-off device 500 of the steel wire rewinding system, so as to detect and process the joint 502 before the joint 502 passes through the re-inspection device 800.

[0049] In this regard, the base 100 can be set in the production line of the steel wire rewinding system, specifically at any processing link between the re-inspection device 800 and the wire-releasing device 500, for example, between the wire-releasing device 500 and the guide device 600, to detect and process the joint 502 in advance, to prevent the joint 502 from passing through a series of subsequent devices, or between the guide device 600 and the straightening device 700, or between the straightening device 700 and the re-inspection device 800, to at least protect the safety of the re-inspection device 800.

[0050] The base 100 has a pillar and a mounting table 110 arranged at the upper end of the pillar, and the mounting ring 120 is arranged on the mounting table 110. The mounting ring 120 is provided with a wire hole 121 for the target part and the connector 502 on the target part to pass through, wherein the target part can be a steel wire 501 or other wire-shaped parts to be processed, and the present application does not impose any restrictions on this.

[0051] To prevent the mounting ring 120 from interfering with the winding of the steel wire 501, the height of the mounting ring 120 should be adjusted so that the wire hole 121 is at substantially the same height as the steel wire 501 during winding, so that the steel wire 501 can smoothly pass through the wire hole 121, and the size of the wire hole 121 should be set so that the aperture of the wire hole 121 is larger than the radial dimension of the steel wire 501 and its joint 502. Even if the steel wire 501 is twisted, vibrated or swung during the winding process, it will not hit the inner wall of the wire hole 121, thereby ensuring the stability of the joint processing device and the surface processing quality of the steel wire 501.

[0052] The monitoring component 200 includes a controller 230 and at least three sensors 210, each of which is arranged on the mounting ring 120, and each of which is evenly arranged around the wire hole 121. It can be understood that at least three sensors 210 are evenly arranged around the wire hole 121, so that the angle between two adjacent sensors 210 and the center of the wire hole 121 can be up to 120 degrees, that is, through at least three sensors 210, the circumferential comprehensive monitoring of the steel wire 501 and its joint 502 can be achieved, no matter which side the side surface with a larger surface area on the joint 502 faces and at what angle, it can be detected by at least one sensor 210 to ensure the monitoring accuracy of the monitoring component 200. As the number of sensing elements 210 increases, the angle between two adjacent sensing elements 210 relative to the center of the wire hole 121 decreases accordingly. For example, when four sensing elements 210 are provided, the angle between two adjacent sensing elements 210 is 90 degrees. When five sensing elements 210 are provided, the angle between two adjacent sensing elements 210 is 72 degrees.

[0053] Each sensing element 210 is electrically connected to the controller 230, and the controller 230 is electrically connected to the steel wire rewinding system, so that when at least one sensing element 210 detects that a joint 502 passes through the wire hole 121, a signal can be transmitted to the controller 230 in a timely manner, and the steel wire rewinding system can be controlled to shut down through the controller 230. Specifically, the controller 230 can control the steel wire rewinding system to shut down slowly, or can control the steel wire rewinding system to shut down immediately to prevent the joint 502 from entering the re-inspection device 800.

[0054] Therefore, the joint processing device provided in the embodiment of the present application is provided with a mounting ring 120 and a monitoring component 200 on the mounting seat, wherein the mounting ring 120 has a wire hole 121 for a wire-shaped target part such as a steel wire 501 to pass through, and the monitoring component 200 includes a controller 230 and at least three sensing components 210 electrically connected to the controller 230, and at least three sensing components 210 are evenly arranged around the circumference of the wire hole 121, so that each sensing component 210 can form a 360-degree circumferential monitoring around the circumference of the wire hole 121. When the joint 502 on the steel wire 501 passes through the wire hole 121, no matter which side the side surface with a larger surface area on the joint 502 faces and at what angle, it can be detected by at least one sensing component 210, and then the controller 230 controls the steel wire rewinding system to shut down, so that the operator can process the joint 502, and avoid the steel wire 501 with the joint 502 from further winding through the re-inspection device 800 and causing damage to the re-inspection device 800.

[0055] At the same time, by setting up a joint processing device, it replaces the operator's manual observation and shutdown, and there is no need to slow down for observation in advance, which can make the joint 502 processing operation more accurate and efficient, improve the joint processing efficiency, and the accuracy of joint judgment, and improve the steel wire 501 rewinding efficiency.

[0056] In some embodiments, reference Figure 1 and Figure 2 As shown, the mounting ring 120 is evenly provided with mounting holes having the same number as the sensing elements 210 , the center of each mounting hole is at the same distance from the two axial end surfaces of the mounting ring 120 , and each sensing element 210 is correspondingly inserted into the mounting hole.

[0057] It can be understood that by providing mounting holes on the circumferential center line of the mounting ring 120 , the distribution of the mounting holes can be more reasonable and compact, so that the sensing element 210 on the mounting ring 120 can detect the connector 502 in time.

[0058] The induction member 210 is plugged into the installation hole, so that the installation of the induction member 210 is more convenient and quick.

[0059] In some embodiments, reference Figure 2 As shown, the sensing element 210 is a photoelectric sensor having a sensing end 211 and a wiring end 212 opposite to the sensing end 211 . The sensing end 211 is located inside the mounting ring 120 , and the wiring end 212 is located outside the mounting ring 120 . The wiring ends 212 are electrically connected in sequence.

[0060] It can be understood that the sensing element 210 is set as a photoelectric sensor, which can be used to detect the dimensional changes of the steel wire 501 and the joint 502 in a non-contact manner to identify whether there is a joint 502 passing through the wire hole 121, so that the joint 502 detection can be accurate, reliable and efficient.

[0061] In other embodiments, a contact sensor may also be used. When the connector 502 of the steel wire 501 passes through the wire hole 121, since the size of the connector 502 is larger than the radial size of the steel wire 501, the steel wire 501 cannot trigger all sensors at the same time. Therefore, multiple sensors may be set to trigger at the same time to determine whether there is a connector 502 passing through the wire hole 121. The present application does not impose any restrictions on this.

[0062] In a specific implementation, the mounting ring 120 is a mounting ring, and the sensing element 210 has a sensing end 211, and the sensing end 211 is located on the inner side of the mounting ring. Such a configuration can make the mounting ring 120 connector 502 simpler and more compact, saving the cost of the connector processing device. When the mounting ring 120 is a mounting ring, a wire hole 121 is naturally formed inside it. The sensing end 211 of the sensing element 210 is set on the inner side of the mounting ring, so that the sensing end 211 of the sensing element 210 protrudes from the inner wall of the wire hole 121, which is convenient for the sensing end 211 to detect the size change of the steel wire 501 in time. It should be noted that in order to avoid damaging the sensor when the connector 502 passes through the wire hole 121, it is necessary to set the size of the area enclosed by each sensing end 211 to be larger than the size of the connector 502.

[0063] Further, see Figure 2 As shown, the sensing element 210 also has a wiring terminal 212 opposite to the sensing terminal 211, and the wiring terminal 212 is located outside the mounting ring, and each wiring terminal 212 is electrically connected in sequence. It can be understood that the wiring terminal 212 of the sensing element 210 is arranged outside the mounting ring, and the steel wire 501 is inserted into the mounting ring, so that the wiring terminal 212 of the sensing element 210 and the wire 220 connected to the wiring terminal 212 can be physically protected by the mounting ring, so as to prevent the steel wire 501 from affecting the stability of the connection of the wire 220.

[0064] In some embodiments, reference Figure 2 As shown, at least five sensing elements 210 are provided, and at least five sensing elements 210 are evenly arranged around the circumference of the wire hole 121 .

[0065] Such a configuration can make the arrangement of the sensing elements 210 more compact, and the interval between two adjacent sensing elements 210 shorter, so that the sensitivity of the monitoring component 200 can be further improved.

[0066] Specifically, in the present embodiment, five sensing elements 210 are arranged around the mounting ring 120 at intervals, and the angle between two adjacent sensing elements 210 is 72 degrees. In other embodiments, more than five sensing elements 210 may be arranged, and the present application does not impose any limitation on this.

[0067] In some embodiments, reference Figure 1 As shown, the joint processing device provided in the embodiment of the present application further includes a junction box 300 . The junction box 300 is disposed on the base 100 , and the controller 230 is located in the junction box 300 .

[0068] With such arrangement, the junction box 300 can be used to provide a stable installation position for the controller 230 and other related components, making the structure of the joint processing device more compact.

[0069] In specific configuration, the wires 220 of each induction element 210 are connected to the controller 230 via the junction box 300 .

[0070] In addition, refer to Figure 1 As shown, the connector processing device provided in the embodiment of the present application also includes an alarm component 400, which is disposed on the junction box 300. The alarm component 400 is electrically connected to the controller 230 so that the controller 230 controls the alarm component 400 to issue an alarm prompt when at least one sensor 210 detects the connector 502.

[0071] It can be understood that setting up the alarm component 400 can further enhance the prompt effect of the joint processing device. When the sensor 210 detects the joint 502 and the controller 230 controls the steel wire rewinding system to shut down, the alarm component 400 promptly prompts the operator to process the joint 502, shortening the rewinding cycle of the steel wire 501 and improving the rewinding efficiency of the steel wire 501.

[0072] The alarm component 400 is arranged on the junction box 300, which can shorten the wiring length between the alarm component 400 and the controller 230, reasonably utilize the effective space of the joint processing device, and improve the space utilization rate of the joint processing device.

[0073] In some embodiments, the alarm assembly 400 includes at least one of an audible alarm component and a visual alarm component.

[0074] The light effect alarm component can be set at the upper end of the junction box 300, which is more eye-catching and convenient for operators to observe. The sound effect alarm component can be set inside the junction box 300, and a sound hole can be opened on the box wall of the junction box 300, or the sound effect alarm component and the light effect alarm component can be set together.

[0075] And, in some embodiments, reference Figure 1 and Figure 2 As shown, the joint processing device provided in the embodiment of the present application further includes a support member 130 , and the mounting ring 120 is connected to the base 100 via the support member 130 .

[0076] It can be understood that by connecting the mounting ring 120 and the mounting table 110 of the base 100 via the support member 130 , the height of the base 100 can be correspondingly reduced to reduce the weight of the joint processing device.

[0077] In some embodiments, the support member 130 may be a support rod to make the joint processing device lighter.

[0078] Furthermore, the support rod can also be set as a telescopic rod so that the length of the telescopic rod can be adjusted by extending or shortening the telescopic rod in the vertical direction, thereby adjusting the height of the mounting ring 120 in the vertical direction, so that the joint processing device can be adapted to steel wire rewinding systems with different steel wire 501 heights, thereby improving the versatility of the joint processing device.

[0079] In addition, in some embodiments, the joint processing device provided in the embodiments of the present application also includes a shearing assembly, which is disposed on the base 100 and connected to the controller 230, so that the controller 230 controls the shearing assembly to shear the joint 502 when the steel wire rewinding system is shut down.

[0080] It can be understood that when the controller 230 controls the steel wire rewinding system to shut down, the operator is required to cut off the joint 502, remove the steel wire reel with the steel wire 501 wound on the winding device, assemble a new reel, complete the reel separation, and then connect the remaining steel wire 501 to the new reel for rewinding again.

[0081] A shearing assembly can be provided to further reduce the rewinding period of the steel wire 501 , wherein the shearing assembly can be provided with two shearing pieces arranged at intervals, and the interval between the two shearing pieces corresponds to the size of the joint 502 .

[0082] Specifically, it can be arranged that when the sensing component detects the connector 502, the steel wire rewinding system is operated slowly according to the current size of the connector 502 and the winding rate of the steel wire 501, until the connector 502 moves between the two shearing pieces, the steel wire winding system is stopped, and then the two ends of the connector 502 are sheared by the shearing pieces.

[0083] Reference Figure 3 As shown, an embodiment of the present application also provides a steel wire rewinding system, comprising a wire-releasing device 500, a guiding device 600, a straightening device 700, a re-inspection device 800, a wire-retrieving device 900 and any one of the above-mentioned joint processing devices arranged in sequence, and the joint processing device is located between the guiding device 600 and the straightening device 700.

[0084] The joint processing device has been described in detail in the above embodiments and will not be described again here.

[0085] The steel wire rewinding system provided in the embodiment of the present application is provided with a joint processing device, and the joint processing device is provided by arranging a mounting ring 120 and a monitoring component 200 on a mounting seat, wherein the mounting ring 120 has a wire passing hole 121 for a wire-shaped target part such as a steel wire 501 to pass through, and the monitoring component 200 includes a controller 230 and at least three sensing components 210 electrically connected to the controller 230, and the at least three sensing components 210 are evenly arranged around the wire passing hole 121, so that each sensing component 210 can form a 360-degree circumferential surround monitoring around the wire passing hole 121. When the joint 502 on the steel wire 501 passes through the wire hole 121, no matter what shape and size the joint 502 is, and which side of the steel wire 501 it is located on, it can be detected by at least one sensor 210, and then the controller 230 controls the steel wire rewinding system to stop, so that the operator can process the joint 502, and avoid the steel wire 501 with the joint 502 being further wound through the re-inspection device 800 and causing damage to the re-inspection device 800. In addition, the joint processing device replaces the operator's manual observation of the joint 502, thereby improving the processing efficiency of the joint 502 and the accuracy of the judgment of the joint 502.

[0086] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A joint processing device for a steel wire rewinding system, characterized in that: The invention comprises a base (100), a mounting ring (120) and a monitoring assembly (200), wherein the mounting ring (120) is connected to the base (100), and a wire hole (121) is provided on the mounting ring (120) for allowing a target part to pass through. The monitoring assembly (200) comprises a controller (230) and at least three sensing elements (210) electrically connected to the controller (230), wherein each of the sensing elements (210) is connected to the mounting ring (120), and the sensing elements (210) are evenly arranged around the circumference of the wire hole (121), and the sensing elements (210) are used to detect a joint (502) on the target part. The controller (230) is electrically connected to the steel wire rewinding system so as to control the steel wire rewinding system to stop when at least one of the sensing elements (210) detects the joint (502).

2. The joint processing device according to claim 1, characterized in that: The mounting ring (120) is evenly provided with mounting holes whose number matches that of the sensing components (210), the center of each mounting hole is at the same distance from the two axial end faces of the mounting ring (120), and each sensing component (210) is correspondingly inserted into the mounting hole.

3. The joint processing device according to claim 2, characterized in that: The sensing element (210) is a photoelectric sensor, comprising a sensing end (211) and a wiring end (212) opposite to the sensing end (211), the sensing end (211) being located on the inner side of the mounting ring (120), the wiring end (212) being located on the outer side of the mounting ring (120), and the wiring ends (212) being electrically connected in sequence.

4. The joint processing device according to claim 1, characterized in that: At least five of the induction components (210) are provided, and at least five of the induction components (210) are evenly arranged around the circumference of the wire passing hole (121).

5. The joint processing device according to any one of claims 1 to 4, characterized in that: It also includes a junction box (300), wherein the junction box (300) is arranged on the base (100), and the controller (230) is located in the junction box (300).

6. The joint processing device according to claim 5, characterized in that: The invention also comprises an alarm component (400), wherein the alarm component (400) is arranged on the junction box (300), and the alarm component (400) is electrically connected to the controller (230), so that when at least one of the sensing elements (210) detects the connector (502), the controller (230) controls the alarm component (400) to issue an alarm prompt.

7. The joint processing device according to claim 6, characterized in that: The alarm component (400) includes at least one of an audible alarm component and a visual alarm component.

8. The joint processing device according to any one of claims 1 to 4, characterized in that: It also includes a support member (130), and the mounting ring (120) is connected to the base (100) via the support member (130).

9. The joint processing device according to any one of claims 1 to 4, characterized in that: It also includes a shearing assembly, which is arranged on the base (100) and connected to the controller (230) so that the controller (230) controls the shearing assembly to shear the joint (502) when the steel wire rewinding system is shut down.

10. A steel wire rewinding system, characterized in that: It comprises a wire-releasing device (500), a guiding device (600), a straightening device (700), a re-inspection device (800), a wire-retrieving device (900) and a joint processing device according to any one of claims 1 to 9, which are arranged in sequence, and the joint processing device is located between the guiding device (600) and the straightening device (700).

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