Crane structural member bending device

By designing a clamping assembly with an electric push rod and a mobile push frame, the problem of cumbersome clamping method of the existing crane structural parts bending device is solved, and the rapid disassembly and efficient bending of crane structural parts is achieved.

CN222856500UActive Publication Date: 2025-05-13XUZHOU KANGDAJUN CONSTR MASCH TECH CO LTD
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Patent Information

Application Number
CN202422021307.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-05-13
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The clamping method of existing crane structural parts bending devices is complicated and cannot be disassembled quickly. Loosening the bolts for a long time can easily lead to damage to the bolts.

Method used

A clamping component including bending table, L-shaped bending mold, fixed block, clamping block, mobile push frame, electric push rod and other components is designed. The mobile push rod and clamping block are driven to move the mobile push frame and clamping block, so as to achieve rapid clamping and re-fixing of the crane structural parts.

Benefits of technology

It realizes rapid disassembly and assembly of crane structural parts, avoids the cumbersome problem of bolt loosening, improves bending work efficiency, and extends the service life of bolts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a crane structural member bending device, which relates to the technical field of crane structural member bending, and comprises a bending table, a clamping component, an L-shaped bending die mounted at the top of the bending table, a fixing block mounted on one side of the top of the bending table, and a clamping component arranged on one side of the outer end of the fixing block, the clamping assembly comprises a clamping block, a movable push frame, a mounting block, an electric push rod and a through hole, the clamping block is arranged on one side of the L-shaped bending mold, the movable push frame is arranged at the top of the clamping block, and the mounting block is fixedly mounted between the movable push frame and the clamping block through bolts. The clamping assembly of the crane structural part bending device can clamp and fix a crane structural part, can also conveniently move to relieve limiting and fixing of the crane structural part, achieves the purpose of rapid disassembly and assembly, and solves the problems that a bolt installation mode adopted for clamping is tedious, rapid disassembly cannot be achieved, and screw loosening and damage are likely to happen when bolts are unscrewed and tightened for a long time. And therefore, the bending working efficiency of the crane structural member is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of crane structural component bending, in particular to a crane structural component bending device. Background Art

[0002] A crane refers to a multi-action lifting machine that can lift and carry heavy objects vertically and horizontally within a certain range. Its working characteristics are intermittent movement, that is, the corresponding mechanisms of material collection, transportation, unloading and other actions work alternately in one working cycle. The development and use of cranes in the market are becoming more and more extensive. Cranes are assembled from a variety of structural parts. Crane structural parts refer to some components that constitute the main structure of the crane. They jointly support the function of the crane and ensure its stability and safety. When processing existing crane structural parts, due to assembly requirements, it is necessary to use a bending device to bend the crane structural parts. When installing the crane structural parts on the bending table, first align the crane structural parts with the bending mold and place them flat, and then use the clamping block to cooperate with the bending mold to clamp the crane structural parts. The clamping block is installed on the bending table by bolts. After the bending process of the crane structural parts is completed, the bolts need to be loosened to release the clamping block fixation, and then the crane structural parts can be taken away. This clamping installation method is cumbersome and cannot be quickly disassembled. And the loosening and tightening of the bolts for a long time is easy to cause slipping and damage. Utility Model Content

[0003] In view of the above situation, in order to overcome the defects of the prior art, the embodiment of the utility model provides a crane structure bending device, which at least partially solves the above technical problems.

[0004] The technical problem to be solved by the utility model is achieved by adopting the following technical solutions:

[0005] A crane structural member bending device comprises: a bending table and a clamping assembly, an L-shaped bending mold installed on the top of the bending table, a fixed block installed on one side of the top of the bending table, and a clamping assembly arranged on one side of the outer end of the fixed block, wherein the clamping assembly comprises: a clamping block, a movable push frame, a mounting block, an electric push rod and a through hole, a clamping block is provided on one side of the L-shaped bending mold, a movable push frame is provided on the top of the clamping block, a mounting block is fixedly installed between the movable push frame and the clamping block by bolts, an electric push rod is provided on the outer end of the fixed block, a through hole is opened on the inner side of the fixed block, and one end of the electric push rod passes through the through hole and is fixedly connected to the movable push frame.

[0006] Preferably, two support plates are fixedly mounted on the outer end of the fixed block, and fixed collars which are sleeved with the electric push rod are mounted on the tops of the two support plates.

[0007] Preferably, a slide rail is provided on the top of the bending table near the L-shaped bending mold, and a slider slidably connected to the slide rail is installed in the middle of the bottom end of the clamping block.

[0008] Preferably, a limit plate a is fixedly installed on one side of the fixed block, a lateral pushing cylinder is installed on the inner side of the limit plate a, one end of the lateral pushing cylinder is connected to a telescopic rod a, and one end of the telescopic rod a is fixedly installed with a lateral bending push plate.

[0009] Preferably, a limiting plate b is fixedly installed on one side of the top of the bending table close to the transverse bending push plate, a longitudinal pushing cylinder is installed on the inner side of the limiting plate b, one end of the longitudinal pushing cylinder is connected to a telescopic rod b, and a longitudinal bending push plate is fixedly installed on one end of the telescopic rod b.

[0010] Preferably, the longitudinal bending push plate, the transverse bending push plate and the clamping block are all made of metal material.

[0011] The beneficial effects of the utility model are:

[0012] The clamping assembly of the utility model can clamp and fix the crane structure, and can also be easily moved to release the limit fixation of the crane structure, so as to achieve the purpose of quick disassembly and assembly, solve the problems that the bolt installation method of clamping is cumbersome, cannot be quickly disassembled, and the bolts are prone to slippage and damage due to long-term loosening and tightening, thereby improving the bending efficiency of the crane structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0014] Figure 2 It is an overall cross-sectional schematic diagram of the utility model.

[0015] Figure 3 It is a schematic diagram of the bending table structure of the utility model.

[0016] Figure 4 It is a schematic diagram of the structure of the mobile push frame of the utility model.

[0017] Figure 5 For the utility model Figure 1 Enlarged structural diagram at A in the middle.

[0018] Figure 1-Figure 5In: 1. Bending table; 101. L-shaped bending mold; 2. Fixed block; 201. Clamping block; 202. Mobile push frame; 203. Mounting block; 204. Electric push rod; 205. Through hole; 206. Support plate; 207. Fixed collar; 208. Slide rail; 209. Slider; 3. Limit plate a; 301. Horizontal push cylinder; 302. Telescopic rod a; 303. Horizontal bending push plate; 4. Limit plate b; 401. Longitudinal push cylinder; 402. Telescopic rod b; 403. Longitudinal bending push plate. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making any creative work shall fall within the scope of protection of the present application.

[0020] The embodiment of the utility model provides a crane structure bending device, which can clamp and fix the crane structure through a clamping assembly, and can also facilitate movement to release the crane structure limit fixation, so as to achieve the purpose of rapid disassembly and assembly, and solve the problem that the clamping bolt installation method is cumbersome and cannot be quickly disassembled, and the bolts are prone to slippage and damage when loosened and tightened for a long time, thereby improving the efficiency of the crane structure bending work.

[0021] The present application is described in detail below with reference to the accompanying drawings and specific implementation methods. Example

[0022] like Figure 1-Figure 5 As shown, a crane structure bending device includes: a bending table 1 and a clamping assembly, an L-shaped bending mold 101 installed on the top of the bending table 1, a fixed block 2 installed on one side of the top of the bending table 1, and a clamping assembly arranged on one side of the outer end of the fixed block 2, the clamping assembly includes: a clamping block 201, a movable push frame 202, a mounting block 203, an electric push rod 204 and a through hole 205.

[0023] Among them, a clamping block 201 is provided on one side of the L-shaped bending mold 101, a movable push frame 202 is provided on the top of the clamping block 201, a mounting block 203 is fixedly installed between the movable push frame 202 and the clamping block 201 by bolts, an electric push rod 204 is provided at the outer end of the fixed block 2, a through hole 205 is opened on the inner side of the fixed block 2, and one end of the electric push rod 204 passes through the through hole 205 and is fixedly connected to the movable push frame 202.

[0024] When bending the crane structure, the crane structure is placed on the bending table 1, and the crane structure is placed close to the outer end of the L-shaped bending mold 101. At this time, the electric push rod 204 is started to pass through the through hole 205 and push the movable push frame 202 to move toward the L-shaped bending mold 101, so that the movable push frame 202 drives the clamping block 201 to move to the other side of the crane structure. The crane structure is clamped and fixed by the clamping block 201 and the L-shaped bending mold 101. After the electric push rod 204 pushes the movable push frame 202 and the clamping block 201 to move their positions, The movable push frame 202 and the clamping block 201 are placed against the crane structure to prevent the crane structure from loosening. After the crane structure is bent, the electric push rod 204 is started to drive the movable push frame 202 and the clamping block 201 to move to the left, so that the clamping block 201 is removed from the outer end of the crane structure, and the limit fixation of the crane structure is released to achieve the purpose of rapid disassembly and assembly, solve the problem that the bolt installation method of the clamp is cumbersome and cannot be quickly disassembled, and the bolts are easily damaged due to slipping when loosening and tightening for a long time, thereby improving the efficiency of the bending work of the crane structure.

[0025] The movable push frame 202 is made of solid metal material. The movable push frame 202 is heavy and has good center of gravity stability. It is not easy to loosen when the crane structure is limited and fixed.

[0026] Among them, a limit plate a3 is fixedly installed on one side of the fixed block 2, and a lateral pushing cylinder 301 is installed inside the limit plate a3. One end of the lateral pushing cylinder 301 is connected to a telescopic rod a302, and one end of the telescopic rod a302 is fixedly installed with a lateral bending push plate 303. After the crane structure is clamped and fixed by the clamping block 201 and the L-shaped bending mold 101, the lateral pushing cylinder 301 is started to drive the telescopic rod a302 to move toward the direction of the crane structure, so that the telescopic rod a302 pushes the lateral bending push plate 303 to connect with the crane structure. When the protruding part of the crane structure is touched, the transverse bending push plate 303 is continuously pushed and subjected to force, and the crane structure is bent toward the L-shaped bending mold 101. After the crane structure is bent transversely at a certain angle, the crane structure will become an arc shape and face the longitudinal bending push plate 403, and align with the longitudinal bending push plate 403. At this time, the transverse pushing cylinder 301 is started to drive the telescopic rod a302 to retract, driving the transverse bending push plate 303 to move back to its original position, thereby not affecting the working use of the longitudinal bending push plate 403.

[0027] Among them, a limit plate b4 is fixedly installed on one side of the top of the bending table 1 close to the transverse bending push plate 303, and a longitudinal pushing cylinder 401 is installed on the inner side of the limit plate b4, and one end of the longitudinal pushing cylinder 401 is connected to a telescopic rod b402, and one end of the telescopic rod b402 is fixedly installed with a longitudinal bending push plate 403. When the crane structure is bent at a certain angle, the crane structure will become an arc shape and face the longitudinal bending push plate 403. When aligned with the longitudinal bending push plate 403, the longitudinal pushing cylinder 401 is started to drive the telescopic rod b402 to move in the direction of the bent crane structure, so that the telescopic rod b402 pushes the longitudinal bending push plate 403 to contact the crane structure after the arc is bent, and the longitudinal bending push plate 403 is continuously pushed and subjected to force, so that the crane structure after the arc is pushed to fully fit with the L-shaped bending mold 101, so that the crane structure is bent into an L shape, and then the bending work of the crane structure is completed.

[0028] Among them, a control panel is fixedly installed on one side of the bottom of the bending table 1, and a power cord is installed at the bottom of the control panel. The electric push rod 204, the horizontal pushing cylinder 301 and the longitudinal pushing cylinder 401 are connected to the control panel through electric wires. The length of the power cord is 2 meters, and a plug is installed at the other end of the power cord, which can be inserted into an indoor socket to connect to the power supply, so that the control panel, the electric push rod 204, the horizontal pushing cylinder 301 and the longitudinal pushing cylinder 401 can be powered on and used normally. The electric push rod 204, the horizontal pushing cylinder 301 and the longitudinal pushing cylinder 401 can be controlled to start and stop through the control panel, and the control procedures involved in the utility model can be implemented by those skilled in the art according to the same or similar principles in the prior art. This part is not the innovation of the utility model.

[0029] Among them, the longitudinal bending push plate 403, the transverse bending push plate 303 and the clamping block 201 are all made of metal materials. During the use of the longitudinal bending push plate 403, the transverse bending push plate 303 and the clamping block 201, since the longitudinal bending push plate 403, the transverse bending push plate 303 and the clamping block 201 are all in contact with the crane structure, the longitudinal bending push plate 403, the transverse bending push plate 303 and the clamping block 201 are all made of metal materials, so that the longitudinal bending push plate 403, the transverse bending push plate 303 and the clamping block 201 have good hardness and are not easy to be damaged. They are easier to bend when the crane structure is bent and stressed, and are more stable when the crane structure is clamped and fixed without deformation.

[0030] Among them, a slide rail 208 is opened at the top of the bending table 1 near the L-shaped bending mold 101, and a slider 209 slidably connected to the slide rail 208 is installed in the middle of the bottom end of the clamping block 201. When the mobile push frame 202 drives the clamping block 201 to move close to the L-shaped bending mold 101, the slider 209 at the bottom of the clamping block 201 is driven by the driving force and moves synchronously in the slide rail 208, so that the crane structure is clamped when the clamping block 201 is close to the L-shaped bending mold 101, and the crane structure is released when the clamping block 201 is away from the L-shaped bending mold 101.

[0031] Among them, two support plates 206 are fixedly installed on the outer end of the fixed block 2, and a fixing ring 207 that is sleeved with the electric push rod 204 is installed on the top of the two support plates 206. When the electric push rod 204 is in use, its fixing ring 207 is sleeved on the electric push rod 204 and fixedly connected to the support plate 206. The support plate 206 is fixedly installed on the outer end of the fixed block 2. The electric push rod 204 can be installed and fixed by the support plate 206 and the fixing ring 207 to ensure that the electric push rod 204 is stably used.

[0032] Working principle:

[0033] When bending the crane structure, the crane structure is placed on the bending table 1, and the crane structure is placed close to the outer end of the L-shaped bending mold 101. At this time, the electric push rod 204 is started to pass through the through hole 205 and push the movable push frame 202 to move in the direction of the L-shaped bending mold 101, so that the movable push frame 202 drives the clamping block 201 to move to the other side of the crane structure. The crane structure is clamped and fixed by the clamping block 201 and the L-shaped bending mold 101. After the electric push rod 204 pushes the movable push frame 202 and the clamping block 201 to move their positions, the movable push frame 202 and the clamping block 201 are placed against the crane structure to prevent the crane structure from loosening. The horizontal pushing cylinder 301 is driven to drive the telescopic rod a302 to move toward the direction of the crane structure, so that the telescopic rod a302 pushes the horizontal bending push plate 303 to contact the protruding part of the crane structure, and continuously pushes the horizontal bending push plate 303 to bend the crane structure toward the L-shaped bending mold 101. After the crane structure is bent horizontally at a certain angle, the crane structure will become an arc shape and face the longitudinal bending push plate 403, and align with the longitudinal bending push plate 403. At this time, the horizontal pushing cylinder 301 is started to drive the telescopic rod a302 to retract, driving the horizontal bending push plate 303 to move back to its original position, thereby not affecting the working use of the longitudinal bending push plate 403.

[0034] Secondly, the longitudinal push cylinder 401 is started to drive the telescopic rod b402 to move in the direction of the bent crane structure, so that the telescopic rod b402 pushes the longitudinal bending push plate 403 to contact the crane structure after the arc is bent, and the longitudinal bending push plate 403 is continuously pushed to bear force, so that the crane structure after the arc is pushed to completely fit with the L-shaped bending mold 101, so that the crane structure is bent into an L shape, and then the bending work of the crane structure is completed. After the bending process of the crane structure, the electric push rod 204 is started to drive the mobile push frame 202 and the clamping block 201 to move to the left, so that the clamping block 201 is moved away from the outer end of the crane structure, and the limit fixation of the crane structure is released, so as to achieve the purpose of rapid disassembly and assembly, solve the problem that the bolt installation method of the clamp is cumbersome, cannot be quickly disassembled, and the bolts are easily damaged by slipping when loosened and tightened for a long time, thereby improving the bending efficiency of the crane structure.

[0035] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0036] The above is a detailed introduction to a crane structure bending device provided in an embodiment of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of ​​the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A crane structural member bending device, characterized in that: include: Bending table (1) and clamping assembly; An L-shaped bending die (101) installed on the top of the bending platform (1); A fixing block (2) installed on one side of the top of the bending table (1); A clamping assembly is arranged on one side of the outer end of the fixed block (2), the clamping assembly comprising: a clamping block (201), a movable push frame (202), a mounting block (203), an electric push rod (204) and a through hole (205); a clamping block (201) is arranged on one side of the L-shaped bending mold (101); a movable push frame (202) is arranged on the top of the clamping block (201); a mounting block (203) is fixedly installed between the movable push frame (202) and the clamping block (201) by bolts; an electric push rod (204) is arranged on the outer end of the fixed block (2); and a through hole (205) is opened on the inner side of the fixed block (2).

2. The crane structure bending device according to claim 1, characterized in that: One end of the electric push rod (204) passes through the through hole (205) and is fixedly connected to the movable push frame (202).

3. The crane structure bending device according to claim 1, characterized in that: Two support plates (206) are fixedly mounted on the outer end of the fixed block (2), and fixed collars (207) sleeved with the electric push rod (204) are mounted on the tops of the two support plates (206).

4. The crane structure bending device according to claim 1, characterized in that: A slide rail (208) is provided at a position on the top of the bending table (1) close to the L-shaped bending die (101), and a sliding block (209) slidably connected to the slide rail (208) is installed at the middle of the bottom end of the clamping block (201).

5. The crane structure bending device according to claim 1, characterized in that: A limit plate a (3) is fixedly mounted on one side of the fixed block (2), a transverse pushing cylinder (301) is mounted on the inner side of the limit plate a (3), one end of the transverse pushing cylinder (301) is connected to a telescopic rod a (302), and one end of the telescopic rod a (302) is fixedly mounted with a transverse bending push plate (303).

6. The crane structure bending device according to claim 5, characterized in that: A limit plate b (4) is fixedly mounted on one side of the top of the bending platform (1) close to the transverse bending push plate (303), a longitudinal pushing cylinder (401) is mounted inside the limit plate b (4), one end of the longitudinal pushing cylinder (401) is connected to a telescopic rod b (402), and one end of the telescopic rod b (402) is fixedly mounted to the longitudinal bending push plate (403).

7. The crane structure bending device according to claim 6, characterized in that: The longitudinal bending push plate (403), the transverse bending push plate (303) and the clamping block (201) are all made of metal material.