Shaping device for flat steel machining

By designing a flat steel shaping device including machining table, placing plate, support block, slider, clamp, mounting frame, carriage, plastic shaping wheel and other components, the problem of unstable fixation and low plastic shaping efficiency in the prior art is solved, and the stable fixation and rapid plastic shaping of flat steel are achieved, and the plastic shaping quality is improved.

CN222856523UActive Publication Date: 2025-05-13泰州市珠峰金属科技有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421789326.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-13
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing flat steel shaping devices are not convenient to fix flat steel, and the shaping efficiency is low, and it is easy to cause flat steel to slip and fall off, affecting the shaping quality.

Method used

A shaping device including a processing table, a placing plate, a support block, a slide rod, a clamp, a mounting frame, a carriage, a shaping press wheel and other components is designed. By meshing with the first motor drive gear and the tooth plate, the slide rod is driven to slide and squeeze the spring, and the clamp clamps the flat steel; at the same time, the cylinder drives the carriage to slide down, the second motor drives the screw rod to rotate, and the slide seat drives the shaping press wheel to slide along the surface of the flat steel for pressing and shaping.

Benefits of technology

Effectively fix flat steel to avoid slippage, improve the stability and efficiency of plastic surgery, and improve the quality of plastic surgery.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222856523U_ABST
    Figure CN222856523U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of flat steel, in particular to a shaping device for flat steel processing, which comprises a processing table, a placing plate is fixed at the top of the processing table, a flat steel body is placed at the top of the placing plate, a supporting block is fixed at the top of the processing table, a sliding rod capable of horizontally sliding is arranged in the supporting block, and a pressing plate is arranged at the top of the sliding rod. A clamping plate is fixed to the end of the sliding rod and attached to the side wall of the flat steel body, mounting frames are fixed to the two sides of the machining table, a fixing rod is fixed to the middle of each mounting frame, a sliding frame capable of sliding is arranged outside each fixing rod, and a sliding base capable of horizontally sliding is arranged in the middle of each sliding frame. And a mounting plate is fixed to the bottom of the sliding seat, a connecting rod is fixed to the middle of the mounting plate, and the outer portion of the connecting rod is rotationally sleeved with a shaping pressing wheel. According to the shaping device for flat steel machining, flat steel can be rapidly pressed and shaped, the shaping efficiency is improved, the flat steel is fixed and not prone to shaking during shaping, and the stability is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of flat steel, in particular to a shaping device for flat steel processing. Background Art

[0002] Flat steel is a steel product with a rectangular cross section and slightly blunt edges. Flat steel can be a finished steel product, or it can be used as a blank for welded pipes and a thin plate blank for rolled thin plates. Its main uses: Flat steel as a finished product can be used to make hoops, tools and mechanical parts, and used as a frame structure and escalators in construction.

[0003] A large number of flat steels are needed in construction. After repeated use, the flat steels will be deformed, forming concave and convex surfaces or warping at both ends, which makes the flat steels unusable. Therefore, the deformed flat steels must be repaired and reshaped before they can be used again. Therefore, a shaping device is needed to shape the flat steels.

[0004] Currently, most of the flat steel shaping on the market is done by manually supporting the flat steel and manually pressing the raised part to make it flat. Manual operation is not only labor-intensive but also inefficient. At the same time, if the pressing process is not careful, the flat steel will slip, causing the flat steel to detach and thus affecting the pressing effect and reducing the shaping quality. Utility Model Content

[0005] The purpose of the utility model is to provide a shaping device for flat steel processing, so as to solve the problem that the existing shaping device is not convenient for fixing the flat steel and has a slow shaping efficiency as mentioned in the above background technology. To achieve the above purpose, the utility model provides the following technical solutions: a shaping device for flat steel processing, comprising a processing table, a placement plate is fixed on the top of the processing table, a flat steel body is placed on the top of the placement plate, a support block is fixed on the top of the processing table, a horizontally slidable slide bar is provided inside the support block, a clamping plate is fixed on the end of the slide bar, and the clamping plate is in contact with the side wall of the flat steel body;

[0006] Mounting frames are fixed on both sides of the processing table, a fixing rod is fixed in the middle of the mounting frame, a slidable slide is provided outside the fixing rod, a horizontally slidable slide is provided in the middle of the slide, a mounting plate is fixed at the bottom of the slide, a connecting rod is fixed in the middle of the mounting plate, and a shaping pressure wheel is rotatably sleeved on the outside of the connecting rod.

[0007] Preferably, a cavity is provided inside the processing table.

[0008] Preferably, a bracket is fixed to the side wall of the processing table, a first motor is fixed to the top of the bracket, an output end of the first motor is fixedly connected to a transmission rod, an outer portion of the transmission rod is fixedly sleeved with a gear, both ends of the gear are meshed with tooth plates, a limit plate is fixed to the bottom of the tooth plate, the limit plate is slidably connected to the bottom of the processing table, and a connecting plate is fixed to the end of the tooth plate.

[0009] Preferably, two tooth plates are provided, the two tooth plates are symmetrically arranged about the axis of the gear, both of the two tooth plates are meshed with the gear, a spring is installed on the side wall of the connecting plate, the other end of the spring is fixedly connected to the support block, and the spring is sleeved on the sliding rod.

[0010] Preferably, a cylinder is fixed on the top of the mounting frame, an output end of the cylinder is fixedly connected to a piston rod, and the piston rod is fixedly connected to the slide.

[0011] Preferably, a second motor is fixed inside the slide, and a screw rod is fixedly connected to the output end of the second motor. A groove is opened inside the slide, and the screw rod is placed in the groove for rotational movement. The slide seat is threadedly connected to the screw rod, and the slide seat is placed in the groove for horizontal sliding.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] In the utility model, the transmission rod is driven by the first motor to drive the gear to rotate and engage with the toothed plate, and the toothed plate then drives the sliding rod of the side wall of the connecting plate to slide in the supporting block, and at the same time squeezes the squeezing spring, and the clamping plate at the end of the sliding rod then slides toward both sides of the flat steel to clamp it, so that the flat steel is fixed and not easy to slip when pressed, thereby improving the stability of the pressing and shaping effect.

[0014] In the utility model, the cylinder is started to drive the slide to slide down and stick to the surface of the flat steel, and the second motor is started to drive the screw rod to rotate. The slide with its external thread sleeve then slides horizontally along the groove, thereby driving the shaping pressing wheel to slide horizontally along the surface of the flat steel, thereby quickly pressing and shaping the flat steel, thereby improving the shaping efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the overall isometric structure of the utility model;

[0017] Figure 3 For the utility model Figure 2 Schematic diagram of the internal structure of the cavity of the middle processing table;

[0018] Figure 4 For the utility model Figure 2Schematic diagram of the middle slide seat, shaping pressure wheel lifting and horizontal sliding adjustment structure.

[0019] In the figure:

[0020] 1. Processing table; 101. Cavity;

[0021] 2. Place the board;

[0022] 3. Flat steel body;

[0023] 4. Support block;

[0024] 5. Sliding rod; 51. Bracket; 52. First motor; 53. Transmission rod; 54. Gear; 55. Tooth plate; 56. Limiting plate; 57. Connecting plate; 58. Spring;

[0025] 6. Splint;

[0026] 7. Mounting frame;

[0027] 8. Fixing rod;

[0028] 9. carriage; 91. cylinder; 92. piston rod;

[0029] 10. Sliding seat; 1001. Second motor; 1002. Screw rod; 1003. Groove;

[0030] 11. Mounting plate;

[0031] 12. Connecting rod;

[0032] 13. Shaping roller. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.

[0034] See also Figures 1 to 4 The utility model provides a technical solution: a shaping device for flat steel processing, comprising a processing table 1, a placing plate 2 is fixed on the top of the processing table 1, a flat steel body 3 is placed on the top of the placing plate 2, a supporting block 4 is fixed on the top of the processing table 1, a horizontally slidable slide bar 5 is provided inside the supporting block 4, a clamping plate 6 is fixed on the end of the slide bar 5, and the clamping plate 6 is in contact with the side wall of the flat steel body 3;

[0035] Mounting frames 7 are fixed on both sides of the processing table 1, a fixing rod 8 is fixed in the middle of the mounting frame 7, a slidable slide 9 is provided outside the fixing rod 8, a horizontally slidable slide seat 10 is provided in the middle of the slide 9, a mounting plate 11 is fixed to the bottom of the slide seat 10, a connecting rod 12 is fixed in the middle of the mounting plate 11, and a shaping pressure wheel 13 is rotatably sleeved on the outside of the connecting rod 12.

[0036] In this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a cavity 101 is provided inside the processing table 1 .

[0037] It should be noted that the cavity 101 is provided to facilitate the movement of the gear 54 , the tooth plate 55 , etc. in the processing table 1 to avoid being hindered and affecting the use.

[0038] In this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a bracket 51 is fixed to the side wall of the processing table 1, a first motor 52 is fixed to the top of the bracket 51, a transmission rod 53 is fixedly connected to the output end of the first motor 52, a gear 54 is fixedly sleeved on the outside of the transmission rod 53, tooth plates 55 are meshed at both ends of the gear 54, a limit plate 56 is fixed to the bottom of the tooth plate 55, the limit plate 56 is slidably connected to the bottom of the processing table 1, and a connecting plate 57 is fixed to the end of the tooth plate 55.

[0039] In this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, there are two tooth plates 55, which are symmetrically arranged about the axis of the gear 54, and both tooth plates 55 are engaged with the gear 54. A spring 58 is installed on the side wall of the connecting plate 57, and the other end of the spring 58 is fixedly connected to the support block 4, and the spring 58 is sleeved with the slide rod 5.

[0040] In this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a cylinder 91 is fixed on the top of the mounting frame 7 , a piston rod 92 is fixedly connected to the output end of the cylinder 91 , and the piston rod 92 is fixedly connected to the slide 9 .

[0041] In this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a second motor 1001 is fixed inside the slide 9, and a screw rod 1002 is fixedly connected to the output end of the second motor 1001. A groove 1003 is opened inside the slide 9, and the screw rod 1002 is placed in the groove 1003 for rotational movement. The slide 10 is threadedly connected to the screw rod 1002, and the slide 10 is placed in the groove 1003 for horizontal sliding.

[0042] It should be noted that an empty groove is opened inside the slide 9 for facilitating the installation of the second motor 1001, and the second motor 1001 is fixedly installed therein. At the same time, the second motor 1001 is connected to the screw rod 1002 via a coupling. When the second motor 1001 drives the screw rod 1002 to rotate in the groove 1003, the slide 10 outside it can slide horizontally along the groove 1003, so that the slide 10 drives the shaping pressing wheel 13 to press back and forth along the raised part of the flat steel surface, so that the flat steel can be shaped.

[0043] It should be noted that the specific models and specifications of the first motor 52, the second motor 1001 and the cylinder 91 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the field, so it is not repeated here.

[0044] The use method and advantages of the utility model: When the shaping device for flat steel processing is working, the working process is as follows:

[0045] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, when the shaping device is used to shape the flat steel, the flat steel body 3 is first placed on the placement plate 2, and then fixed, and the first motor 52 is started to drive the transmission rod 53 to drive the gear 54 to rotate. When the gear 54 rotates, the tooth plates 55 at the upper and lower ends are immediately engaged with it, and the two tooth plates 55 slide inward at the same time, and the limit plates 56 at the ends of the tooth plates 55 slide horizontally along the processing table 1, and the connecting plates 57 on the tops of the two tooth plates 55 immediately drive the slide bar 5 to slide horizontally in the support block 4, and the spring 58 is squeezed while sliding, so that the clamping plates 6 at the ends of the slide bar 5 immediately slide toward the two ends of the flat steel body 3 to clamp and fix it, so that the flat steel body 3 is fixed, avoiding the flat steel from slipping and deviating accidentally during the pressing process, and improving the stability of the shaping;

[0046] The starting cylinder 91 drives the piston rod 92 to drive the slide 9 to slide down along the fixed rod 8, so that the slide 9 drives the shaping pressure wheel 13 to slide down and fit the surface of the flat steel body 3, and then the second motor 1001 is started to drive the screw rod 1002 to rotate. When the screw rod 1002 rotates, the slide 10 with its external thread sleeve immediately slides horizontally along the groove 1003 of the slide 9, and the shaping pressure wheel 13 installed on the connecting rod 12 through the mounting plate 11 at the bottom of the slide 10 immediately slides horizontally along the surface of the flat steel body 3, thereby pressing and shaping the raised parts of the flat steel surface, so that the flat steel can be pressed and shaped quickly, thereby improving the shaping efficiency.

[0047] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A shaping device for flat steel processing, comprising a processing table (1), characterized in that: A placement plate (2) is fixed on the top of the processing table (1), a flat steel body (3) is placed on the top of the placement plate (2), a support block (4) is fixed on the top of the processing table (1), a horizontally slidable slide bar (5) is provided inside the support block (4), a clamping plate (6) is fixed at the end of the slide bar (5), and the clamping plate (6) is in contact with the side wall of the flat steel body (3); Mounting frames (7) are fixed on both sides of the processing table (1), a fixing rod (8) is fixed in the middle of the mounting frame (7), a slidable slide (9) is provided outside the fixing rod (8), a horizontally slidable slide seat (10) is provided in the middle of the slide seat (9), a mounting plate (11) is fixed at the bottom of the slide seat (10), a connecting rod (12) is fixed in the middle of the mounting plate (11), and a shaping pressure wheel (13) is rotatably sleeved on the outside of the connecting rod (12).

2. A shaping device for flat steel processing according to claim 1, characterized in that: A cavity (101) is provided inside the processing table (1).

3. A shaping device for flat steel processing according to claim 1, characterized in that: A bracket (51) is fixed to the side wall of the processing table (1), a first motor (52) is fixed to the top of the bracket (51), an output end of the first motor (52) is fixedly connected to a transmission rod (53), an outer portion of the transmission rod (53) is fixedly sleeved with a gear (54), two ends of the gear (54) are meshed with toothed plates (55), a limit plate (56) is fixed to the bottom of the toothed plate (55), the limit plate (56) is slidably connected to the bottom of the processing table (1), and a connecting plate (57) is fixed to the end of the toothed plate (55).

4. A flat steel shaping device according to claim 3, characterized in that: There are two tooth plates (55), which are symmetrically arranged about the axis of the gear (54), and both of the tooth plates (55) are meshed with the gear (54). A spring (58) is installed on the side wall of the connecting plate (57), and the other end of the spring (58) is fixedly connected to the support block (4), and the spring (58) is sleeved with the slide rod (5).

5. A flat steel shaping device according to claim 1, characterized in that: A cylinder (91) is fixed on the top of the mounting frame (7), a piston rod (92) is fixedly connected to the output end of the cylinder (91), and the piston rod (92) is fixedly connected to the slide frame (9).

6. A flat steel shaping device according to claim 1, characterized in that: A second motor (1001) is fixed inside the slide (9), and a screw rod (1002) is fixedly connected to the output end of the second motor (1001). A groove (1003) is provided inside the slide (9), and the screw rod (1002) is placed in the groove (1003) for rotational movement. The slide seat (10) is threadedly sleeved with the screw rod (1002), and the slide seat (10) is placed in the groove (1003) for horizontal sliding.