Steel wire rope machining and cutting equipment
By designing wire rope processing and cutting equipment that includes adjustment structure and fixed structure, the problems of inconvenient cutting length adjustment and unstable fixation of wire ropes in existing equipment are solved, and efficient and stable wire rope cutting is achieved.
Patent Information
- Application Number
- CN202421539009.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-02
AI Technical Summary
The existing wire rope processing and cutting equipment is not convenient to adjust the cutting length as needed, and it is not convenient to fix the wire rope during cutting, resulting in inconvenience in cutting.
A wire rope processing and cutting equipment is designed, including a base, a built-in cavity, an adjustment structure, a fixed structure and a cutting structure. By setting up an adjustment structure, the bidirectional threaded rod and slider system are driven by a motor to adjust the cutting length; by fixing the structure, the wire rope is wrapped around the roller and fixed through the threading hole and extrusion block to ensure that the wire rope remains stable during cutting.
The function of adjusting the cutting length of the wire rope as needed is realized, improving working efficiency, and ensuring the stability and safety of cutting through a fixed structure.
Smart Images
Figure CN222856580U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire rope processing, in particular to a wire rope processing and cutting device. Background Art
[0002] Steel wire rope is a spiral steel wire bundle twisted together according to certain rules by steel wires with required mechanical properties and geometric dimensions. Steel wire rope is widely used in modern industry, from material handling to various heavy industrial occasions, steel wire rope plays an indispensable role, and a steel wire rope processing and cutting equipment is a mechanical device specially used for cutting steel wire rope accurately and efficiently. Through its efficient cutting ability, precise control method and wide applicability, it not only meets the needs of industrial production, but also greatly promotes the efficiency and safety of related work.
[0003] The existing wire rope processing and cutting equipment is not convenient for adjusting the cutting length of the wire rope according to the needs during use, and it is not convenient to fix the wire rope when cutting the wire rope, so it is not convenient for cutting. Utility Model Content
[0004] The utility model aims to provide a wire rope processing and cutting device to solve the defect that the existing wire rope processing and cutting device is inconvenient to adjust the cutting length.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a wire rope processing and cutting device, comprising a base and a built-in cavity;
[0006] The base comprises a built-in cavity, an adjustment structure, a fixing structure, a cutting structure and scale lines, wherein the built-in cavity is arranged inside the base, and the adjustment structure is arranged inside the built-in cavity;
[0007] A fixing structure is provided at the top of the base, and a cutting structure is provided at the middle position of the top of the base;
[0008] A scale line is arranged on one side of the top of the base.
[0009] Preferably, the adjustment structure includes a motor, a bidirectional threaded rod, a first slider, a second slider, a first slide groove, a second slide groove, a first support block and a second support block, the motor is fixed to one side of the base, a bidirectional threaded rod is arranged at the middle position inside the built-in cavity, a first slider is arranged on the outside of the bidirectional threaded rod, a second slider is arranged on one side of the first slider outside the bidirectional threaded rod, a first slide groove is arranged on one side of the top of the base, a second slide groove is arranged on the other side of the top of the base, a first support block is arranged inside the first slide groove, and a second support block is arranged inside the second slide groove.
[0010] Preferably, one end of the bidirectional threaded rod passes through one side of the built-in cavity, extends to the outside of the base and is fixedly connected to the output end of the motor, the first slider and the second slider are symmetrically distributed on the outside of the bidirectional threaded rod inside the built-in cavity, the first slider and the second slider are respectively provided with internal threads matching the outside of the bidirectional threaded rod, the first slider and the second slider are respectively threadedly connected to the bidirectional threaded rod, two groups of first slide grooves are provided, the first slide grooves are symmetrically distributed on one side of the top of the base, the first support block is arranged in an "L" shape, one end of the first support block is fixedly connected to one side of the first slider, and the bottom end of the second support block is fixedly connected to the top of the second slider.
[0011] Preferably, the fixed structure includes a rotating shaft, a rotating disk, a gear, a gear ring, a limit plate, a roller, a wire rope, a threading hole, an extrusion block and an adjusting bolt, the rotating shaft is arranged inside the top end of the first support block, a turntable is fixed to one end of the rotating shaft on one side of the first support block, a gear is fixed to the other end of the rotating shaft inside the first support block, a gear ring is arranged on the outside of the gear, a limiting plate is fixed to the outside of the rotating shaft on one side of the first support block, a roller is fixed to the outside of the rotating shaft on one side of the limiting plate, a wire rope is arranged on the outside of the roller on one side of the limiting plate, a threading hole is arranged at the top end inside the second support block, an extrusion block is arranged inside the threading hole, and an adjusting bolt is arranged at the top of the second support block.
[0012] Preferably, the two ends of the rotating shaft are movably connected inside the first supporting block respectively, the outer side of the gear is meshedly connected with the inner side of the gear ring, the outer side of the gear ring is movably connected with the inner side of the first supporting block, two groups of limiting plates are provided, and the limiting plates are symmetrically distributed at the two ends of the roller outside the rotating shaft, the top of the second supporting block is provided with a threaded hole matching the outer side of the adjusting bolt, the second supporting block is threadedly connected to the adjusting bolt, the bottom end of the adjusting bolt passes through the top of the second supporting block, extends to the interior of the extrusion block and is fixedly connected to the top of the extrusion block, and the top of the extrusion block is arranged in an arc shape.
[0013] Preferably, the cutting structure includes a support frame, a hydraulic cylinder, a support plate, a cutting knife, a fixed sleeve, a buffer spring, a movable rod, a rubber pad and a cutting groove, the support frame is fixed at the middle position of the top end of the base, a hydraulic cylinder is fixed at the middle position of the bottom end of the support frame, a support plate is fixed at the output end of the hydraulic cylinder, a cutting knife is fixed at the middle position of the bottom end of the support plate, a fixed sleeve is fixed at the edge position of the bottom end of the support plate, a buffer spring is arranged inside the fixed sleeve, a movable rod is arranged at one end of the buffer spring inside the fixed sleeve, a rubber pad is fixed to the bottom end of the movable rod, and a cutting groove is arranged directly below the cutting knife at the top end of the base.
[0014] Preferably, four groups of the fixed sleeves are provided, and the fixed sleeves are distributed at equal intervals at the edge of the bottom end of the support plate. The movable rod and the fixed sleeves form a telescopic structure through a buffer spring, and the cutting knife fits with the cutting groove.
[0015] The utility model provides a wire rope processing and cutting device, which has the advantages of:
[0016] By setting the adjustment structure, the bidirectional threaded rod is driven to rotate inside the built-in cavity by starting the motor, and the first slider and the second slider are driven to move closer to or farther away from each other on the outside of the bidirectional threaded rod through the rotation of the bidirectional threaded rod, so that the first support block and the second support block are driven to move inside the first slide groove and the second slide groove respectively through the movement of the first slider and the second slider, so that the length of the wire rope to be cut can be adjusted according to the scale line, thereby saving a lot of time and manpower and improving work efficiency;
[0017] By setting a fixed structure, the steel wire rope is wound on the roller, and the rotating shaft is driven by rotating the turntable to rotate the gear inside the gear ring. The gear is meshed with the gear ring, so that the turntable is rotated to make the roller wind and tighten the steel wire rope. One end of the steel wire rope is passed through the inside of the threading hole, and the adjusting bolt is rotated to drive the extrusion block to move downward to press the steel wire rope, so that the steel wire rope is fixed inside the threading hole, which is convenient for cutting the steel wire rope.
[0018] By setting up a cutting structure, the hydraulic cylinder is started to drive the support plate to move downward so that the gear ring enters the interior of the cutting groove to cut the wire rope. At the same time, the support plate moves downward and drives the fixed sleeve to move downward. When the cutting knife cuts the wire rope inside the cutting groove, the rubber pad contacts with the top of the base, thereby generating pressure so that the rubber pad drives the movable rod to squeeze the buffer spring, thereby compressing the buffer spring, avoiding excessive pressure between the cutting knife and the wire rope during cutting, thereby facilitating cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0020] Figure 2 It is a front view cross-sectional structural schematic diagram of the utility model;
[0021] Figure 3 For the utility model Figure 2 The enlarged structural diagram at A in the middle;
[0022] Figure 4 It is a schematic diagram of the side cross-sectional structure of the fixing structure of the utility model;
[0023] Figure 5It is a schematic diagram of the side cross-sectional structure of the cutting structure of the utility model;
[0024] Explanation of reference numerals in the figure: 1. base; 101. built-in cavity; 102. adjustment structure; 1021. motor; 1022. bidirectional threaded rod; 1023. first slider; 1024. second slider; 1025. first slide groove; 1026. second slide groove; 1027. first support block; 1028. second support block; 103. fixed structure; 1031. rotating shaft; 1032. rotating disk; 1033. gear; 1034. gear ring; 1035. 035, limit plate; 1036, roller; 1037, wire rope; 1038, threading hole; 1039, extrusion block; 1030, adjusting bolt; 104, cutting structure; 1041, support frame; 1042, hydraulic cylinder; 1043, support plate; 1044, cutting knife; 1045, fixing sleeve; 1046, buffer spring; 1047, movable rod; 1048, rubber pad; 1049, cutting groove; 105, scale line. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-5 The utility model provides a wire rope processing and cutting device, which includes a base 1 and a built-in cavity 101.
[0027] Reference Figure 1 , Figure 2 , Figure 4 and Figure 5As shown, the base 1 includes a built-in cavity 101, an adjustment structure 102, a fixing structure 103, a cutting structure 104 and a scale line 105. The built-in cavity 101 is arranged inside the base 1. The adjustment structure 102 is arranged inside the built-in cavity 101. The adjustment structure 102 includes a motor 1021, a bidirectional threaded rod 1022, a first slider 1023, a second slider 1024, a first slide groove 1025, a second slide groove 1026, a first support block 1027 and a second support block 102 8. The motor 1021 is fixed to one side of the base 1. A bidirectional threaded rod 1022 is provided at the middle position inside the built-in cavity 101. A first slider 1023 is provided on the outside of the bidirectional threaded rod 1022. A second slider 1024 is provided on one side of the first slider 1023 outside the bidirectional threaded rod 1022. A first slide groove 1025 is provided on one side of the top of the base 1. A second slide groove 1026 is provided on the other side of the top of the base 1. A first support block 1025 is provided inside the first slide groove 1025. 027, a second support block 1028 is arranged inside the second slide groove 1026, one end of the bidirectional threaded rod 1022 passes through one side of the built-in cavity 101 and extends to the outside of the base 1 and is fixedly connected to the output end of the motor 1021, the first slider 1023 and the second slider 1024 are symmetrically distributed on the outside of the bidirectional threaded rod 1022 inside the built-in cavity 101, the first slider 1023 and the second slider 1024 are respectively provided with internal threads matching the outside of the bidirectional threaded rod 1022, the first slider 1023 and the second slider 1024 are respectively threadedly connected to the bidirectional threaded rod 1022, the first slide groove 1025 is provided with two groups, the first slide groove 1025 is symmetrically distributed on one side of the top of the base 1, the first support block 1027 is arranged in an "L" shape, one end of the first support block 1027 is fixedly connected to one side of the first slider 1023, the bottom end of the second support block 1028 is fixedly connected to the top of the second slider 1024, and a scale line 105 is arranged on one side of the top of the base 1.
[0028] By starting the motor 1021, the bidirectional threaded rod 1022 is driven to rotate inside the built-in cavity 101, and the rotation of the bidirectional threaded rod 1022 drives the first slider 1023 and the second slider 1024 to move closer to or away from each other on the outside of the bidirectional threaded rod 1022, thereby driving the first support block 1027 and the second support block 1028 to move inside the first slide groove 1025 and the second slide groove 1026 respectively through the movement of the first slider 1023 and the second slider 1024, so that the length of the wire rope 1037 that needs to be cut can be adjusted according to the scale line 105, thereby saving a lot of time and manpower and improving work efficiency.
[0029] Reference Figure 2 , Figure 4 and Figure 5As shown, a fixed structure 103 is provided at the top of the base 1, and the fixed structure 103 includes a rotating shaft 1031, a rotating disk 1032, a gear 1033, a gear ring 1034, a limit plate 1035, a roller 1036, a wire rope 1037, a threading hole 1038, an extrusion block 1039 and an adjusting bolt 1030. The rotating shaft 1031 is arranged inside the top of the first support block 1027, and a rotating disk is fixed at one end of the rotating shaft 1031 on one side of the first support block 1027. 1032, a gear 1033 is fixed to the other end of the rotating shaft 1031 inside the first support block 1027, a gear ring 1034 is arranged on the outer side of the gear 1033, a limit plate 1035 is fixed to the outer side of the rotating shaft 1031 on one side of the first support block 1027, a roller 1036 is fixed to the outer side of the rotating shaft 1031 on one side of the limit plate 1035, a steel wire rope 1037 is arranged on the outer side of the roller 1036 on one side of the limit plate 1035, and the top of the second support block 1028 is fixed to the outer side of the rotating shaft 1031 on one side of the limit plate 1035. A threading hole 1038 is provided at the end, and an extrusion block 1039 is provided inside the threading hole 1038. An adjusting bolt 1030 is provided at the top of the second support block 1028. The two ends of the rotating shaft 1031 are movably connected inside the first support block 1027 respectively. The outer side of the gear 1033 is meshed and connected with the inner side of the gear ring 1034. The outer side of the gear ring 1034 is movably connected with the interior of the first support block 1027. Two groups of limiting plates 1035 are provided. The limiting plates 1035 are symmetrically distributed at both ends of the roller 1036 outside the rotating shaft 1031. A threaded hole matching the outer side of the adjusting bolt 1030 is provided at the top of the second support block 1028. The second support block 1028 is threadedly connected to the adjusting bolt 1030. The bottom end of the adjusting bolt 1030 passes through the top of the second support block 1028 and extends to the interior of the extrusion block 1039 and is fixedly connected to the top of the extrusion block 1039. The top of the extrusion block 1039 is arranged in an arc shape.
[0030] By winding the wire rope 1037 on the roller 1036, the rotating disk 1032 drives the rotating shaft 1031 to rotate the gear 1033 inside the gear ring 1034, and the gear 1033 is meshed with the gear ring 1034, so that it is convenient to rotate the rotating disk 1032 to make the roller 1036 wind and tighten the wire rope 1037, and by passing one end of the wire rope 1037 through the inside of the threading hole 1038, the adjusting bolt 1030 is rotated to drive the extrusion block 1039 to move downward to compress the wire rope 1037, so that the wire rope 1037 is fixed inside the threading hole 1038, so that the wire rope 1037 can be cut easily.
[0031] Reference Figure 2 , Figure 3 and Figure 5As shown, a cutting structure 104 is provided at the middle position of the top of the base 1, and the cutting structure 104 includes a support frame 1041, a hydraulic cylinder 1042, a support plate 1043, a cutting knife 1044, a fixing sleeve 1045, a buffer spring 1046, a movable rod 1047, a rubber pad 1048 and a cutting groove 1049. The support frame 1041 is fixed at the middle position of the top of the base 1, and the hydraulic cylinder 1042 is fixed at the middle position of the bottom end of the support frame 1041. The output end of the hydraulic cylinder 1042 is fixed to the support plate 1043, and the cutting knife 1044 is fixed at the middle position of the bottom end of the support plate 1043. The side of the bottom end of the support plate 1043 is fixed to the cutting knife 1044. A fixed sleeve 1045 is fixed at the edge position, a buffer spring 1046 is arranged inside the fixed sleeve 1045, a movable rod 1047 is arranged at one end of the buffer spring 1046 inside the fixed sleeve 1045, a rubber pad 1048 is fixed to the bottom end of the movable rod 1047, a cutting groove 1049 is arranged just below the cutting knife 1044 at the top end of the base 1, four groups of fixed sleeves 1045 are arranged, and the fixed sleeves 1045 are evenly spaced at the edge position of the bottom end of the support plate 1043, the movable rod 1047 and the fixed sleeve 1045 form a telescopic structure through the buffer spring 1046, and the cutting knife 1044 fits with the cutting groove 1049.
[0032] By starting the hydraulic cylinder 1042, the support plate 1043 is driven to move downward, so that the gear ring 1034 enters the cutting groove 1049 to cut the wire rope 1037. At the same time, when the support plate 1043 moves downward, the fixed sleeve 1045 is driven to move downward. When the cutting knife 1044 cuts the wire rope 1037 in the cutting groove 1049, the rubber pad 1048 contacts the top of the base 1, thereby generating pressure so that the rubber pad 1048 drives the movable rod 1047 to squeeze the buffer spring 1046, thereby compressing the buffer spring 1046, avoiding excessive pressure between the cutting knife 1044 and the wire rope 1037 during cutting, thereby facilitating cutting.
[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A wire rope processing and cutting device, comprising a base (1) and a built-in cavity (101); Features: The base (1) comprises a built-in cavity (101), an adjustment structure (102), a fixing structure (103), a cutting structure (104), and a scale line (105); the built-in cavity (101) is arranged inside the base (1), and the adjustment structure (102) is arranged inside the built-in cavity (101); A fixing structure (103) is provided at the top of the base (1), and a cutting structure (104) is provided at the middle position of the top of the base (1); A scale line (105) is provided on one side of the top end of the base (1).
2. The wire rope processing and cutting equipment according to claim 1, characterized in that: The adjusting structure (102) comprises a motor (1021), a bidirectional threaded rod (1022), a first slider (1023), a second slider (1024), a first slide groove (1025), a second slide groove (1026), a first support block (1027) and a second support block (1028); the motor (1021) is fixed to one side of the base (1); a bidirectional threaded rod (1022) is provided at a middle position inside the built-in cavity (101); the bidirectional threaded rod (1022) A first sliding block (1023) is arranged on the outside of the bidirectional threaded rod (1022), a second sliding block (1024) is arranged on one side of the first sliding block (1023) on the outside of the bidirectional threaded rod (1022), a first sliding groove (1025) is arranged on one side of the top of the base (1), a second sliding groove (1026) is arranged on the other side of the top of the base (1), a first supporting block (1027) is arranged inside the first sliding groove (1025), and a second supporting block (1028) is arranged inside the second sliding groove (1026).
3. The wire rope processing and cutting equipment according to claim 2, characterized in that: One end of the bidirectional threaded rod (1022) passes through one side of the built-in cavity (101) and extends to the outside of the base (1) and is fixedly connected to the output end of the motor (1021); the first slider (1023) and the second slider (1024) are symmetrically distributed on the outside of the bidirectional threaded rod (1022) inside the built-in cavity (101); the insides of the first slider (1023) and the second slider (1024) are respectively provided with internal threads matching the outside of the bidirectional threaded rod (1022); the first slider The first slide block (1023) and the second slide block (1024) are respectively threadedly connected to the bidirectional threaded rod (1022), two groups of the first slide grooves (1025) are provided, and the first slide grooves (1025) are symmetrically distributed on one side of the top of the base (1), and the first support block (1027) is arranged in an "L" shape, one end of the first support block (1027) is fixedly connected to one side of the first slide block (1023), and the bottom end of the second support block (1028) is fixedly connected to the top of the second slide block (1024).
4. The wire rope processing and cutting device according to claim 2, characterized in that: The fixed structure (103) comprises a rotating shaft (1031), a rotating disk (1032), a gear (1033), a gear ring (1034), a limiting plate (1035), a roller (1036), a steel wire rope (1037), a threading hole (1038), an extrusion block (1039) and an adjusting bolt (1030), wherein the rotating shaft (1031) is arranged inside the top end of the first support block (1027), the rotating disk (1032) is fixed to one end of the rotating shaft (1031) on one side of the first support block (1027), the gear (1033) is fixed to the other end of the rotating shaft (1031) inside the first support block (1027), and the gear (1033) is fixed to the other end of the rotating shaft (1031) inside the first support block (1027). A gear ring (1034) is arranged on the outside of the rotating shaft (1031) on one side of the first support block (1027), a limiting plate (1035) is fixed on the outside of the rotating shaft (1031) on one side of the limiting plate (1035), a roller (1036) is fixed on the outside of the rotating shaft (1031) on one side of the limiting plate (1035), a steel wire rope (1037) is arranged on the outside of the roller (1036) on one side of the limiting plate (1035), a threading hole (1038) is arranged at the top end of the inside of the second support block (1028), an extrusion block (1039) is arranged inside the threading hole (1038), and an adjusting bolt (1030) is arranged at the top end of the second support block (1028).
5. The wire rope processing and cutting device according to claim 4, characterized in that: The two ends of the rotating shaft (1031) are respectively movably connected inside the first supporting block (1027); the outer side of the gear (1033) is meshedly connected with the inner side of the gear ring (1034); the outer side of the gear ring (1034) is movably connected with the inside of the first supporting block (1027); two groups of limiting plates (1035) are provided; the limiting plates (1035) are symmetrically distributed at the two ends of the roller (1036) outside the rotating shaft (1031); the top of the second supporting block (1028) is provided with a threaded hole matching the outer side of the adjusting bolt (1030); the second supporting block (1028) is threadedly connected to the adjusting bolt (1030); the bottom end of the adjusting bolt (1030) passes through the top of the second supporting block (1028) and extends to the inside of the extrusion block (1039) and is fixedly connected to the top of the extrusion block (1039); the top of the extrusion block (1039) is arranged in an arc shape.
6. The wire rope processing and cutting equipment according to claim 1, characterized in that: The cutting structure (104) comprises a support frame (1041), a hydraulic cylinder (1042), a support plate (1043), a cutting knife (1044), a fixing sleeve (1045), a buffer spring (1046), a movable rod (1047), a rubber pad (1048) and a cutting groove (1049); the support frame (1041) is fixed to the middle position of the top end of the base (1); a hydraulic cylinder (1042) is fixed to the middle position of the bottom end of the support frame (1041); a support plate (1043) is fixed to the output end of the hydraulic cylinder (1042); A cutting knife (1044) is fixed at the middle position of the bottom end of the support plate (1043), a fixing sleeve (1045) is fixed at the edge position of the bottom end of the support plate (1043), a buffer spring (1046) is arranged inside the fixing sleeve (1045), a movable rod (1047) is arranged at one end of the buffer spring (1046) inside the fixing sleeve (1045), a rubber pad (1048) is fixed at the bottom end of the movable rod (1047), and a cutting groove (1049) is arranged directly below the cutting knife (1044) at the top end of the base (1).
7. The wire rope processing and cutting equipment according to claim 6, characterized in that: Four groups of the fixed sleeves (1045) are provided. The fixed sleeves (1045) are distributed at equal intervals at the edge of the bottom end of the support plate (1043). The movable rod (1047) and the fixed sleeves (1045) form a telescopic structure via a buffer spring (1046). The cutting knife (1044) fits in with the cutting groove (1049).