Tool for removing plasma cutting slag

By designing a slag removal tool for plasma cutting, the flip and width adjustment of the slag removal plate are achieved by using the transmission rod and width adjustment device, the problems of low slag removal efficiency and safety risks in the prior art are solved, and rapid and efficient slag removal is achieved, which improves cutting quality and efficiency.

CN222856965UActive Publication Date: 2025-05-13HEIXUANFENG SAW IND
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Patent Information

Application Number
CN202420920867.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-05-13
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

In the prior art, the slag generated during plasma cutting needs to be manually removed, which is labor-intensive, inefficient, and has safety risks.

Method used

A tool for plasma cutting slag removal is designed, including a bottom frame, a slag removal plate, a transmission rod and a width adjustment device. The width of the slag removal plate is driven by a pry bar to adjust the width of the slag removal plate by a pry bar to achieve rapid and efficient removal of slag.

Benefits of technology

The tooling can quickly and efficiently remove residual slag from the saw blade during plasma cutting, improving cutting quality and efficiency, saving physical strength and improving safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

A plasma cutting slag removing tool comprises a bottom frame and a slag removing plate, the slag removing plate is arranged in the bottom frame, the upper end face of the bottom frame is movably connected with a transmission rod, the transmission rod can freely rotate around the axis of the transmission rod, the lower end of the transmission rod is fixedly connected with the slag removing plate, and a pinch bar is perpendicularly connected with the middle of the transmission rod and drives the slag removing plate to turn over. A width adjusting device is arranged between the deslagging plates; the tool provided by the utility model can quickly and efficiently remove slag left on a machine tool in the ion cutting process of the saw blade, so that the cutting quality and efficiency are improved, and the subsequent process of the saw blade is ensured to be smoothly carried out.
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Description

Technical Field

[0001] The utility model relates to the field of saw blade processing devices, in particular to a tool for removing slag in plasma cutting. Background Art

[0002] Saw blade plasma cutting refers to a process of cutting metal materials using a plasma cutting machine with a special saw blade (such as a carbide saw blade or a high-speed steel saw blade). This process combines the high efficiency and stability of saw blade cutting with the high temperature heat source advantage of plasma cutting. It is suitable for cutting thick metal plates, profiles or special-shaped workpieces, especially in situations where fast cutting and good cutting surface quality are required.

[0003] Slag generation is an inevitable phenomenon in the plasma cutting process. When the hot plasma arc cuts metal, the melted metal part will form molten residue during the cooling process, that is, slag. These slags will adhere to the cutting edge and the cutting machine. The presence of slag not only affects the quality of the cutting surface (such as roughness and precision), but may also cause difficulties in subsequent welding, painting and other processes, and affect the final performance of the workpiece. At present, the main way to deal with slag is to manually use tools (such as scrapers and brushes) to manually remove the slag on the machine tool. This method is labor-intensive, inefficient, and there is a safety risk of operators being exposed to high-temperature slag. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a tool for removing slag from plasma cutting, which can quickly and efficiently remove the slag remaining on the machine tool during the plasma cutting process of the saw blade, so as to improve the cutting quality and efficiency and ensure the smooth progress of the subsequent process of the saw blade.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] A slag removal tool for plasma cutting comprises a bottom frame and a slag removal plate. The slag removal plate is arranged in the bottom frame. The upper end surface of the bottom frame is movably connected to a transmission rod. The transmission rod can rotate freely around its own axis. The lower end of the transmission rod is fixedly connected to the slag removal plate. A pry bar is vertically connected to the middle part of the transmission rod and drives the slag removal plate to flip. A width adjustment device is arranged between the slag removal plates.

[0007] In a preferred solution, bases are arranged in parallel on both sides of the bottom frame, and both ends of the transmission rod are plugged into the bases. Both ends of the transmission rod are provided with baffles and can rotate around their own axes.

[0008] In the preferred scheme, the slag removal plate includes a sleeve plate, a telescopic plate and a scraper; the upper end surface of the sleeve plate is fixedly connected to the outer wall of the transmission rod through connecting ribs, the telescopic plates are inserted on both sides of the sleeve plate, and the sides of the telescopic plates are provided with scrapers, the upper and lower ends of the scrapers are designed with bevels, and the telescopic plates can slide left and right along the sleeve plate and adjust the width of the slag removal plate.

[0009] In the preferred embodiment, the width adjustment device includes a transmission gear and a toothed plate. The transmission gear is arranged in the sleeve plate and can rotate freely. The transmission gear is installed between the telescopic plates. The upper end of the transmission gear is vertically connected to the connecting column. The other end of the connecting column extends out of the sleeve plate and is connected to the knob.

[0010] In a preferred solution, a toothed plate is vertically connected to the side wall of the telescopic plate, and the toothed plate is meshed with a transmission gear. The transmission gear rotates and drives the toothed plate and the telescopic plate to slide left and right.

[0011] In a preferred solution, slots are correspondingly provided at the side walls of the telescopic plate for accommodating the transmission gear and the toothed plate.

[0012] A tool for removing slag from plasma cutting, the tool having the following beneficial effects:

[0013] 1. The tooling uses a pry bar to drive the slag removal plate to flip, which can quickly scrape off the slag left on the machine tool during the ion cutting process of the saw blade, which not only greatly improves the slag removal efficiency, but also saves physical strength and improves safety;

[0014] 2. The tooling can freely adjust the width of the slag removal plate according to the distance of the heat sink on the machine tool through the width adjustment device, thereby effectively improving the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a partial enlarged view of the structure of the utility model;

[0018] Figure 3 This is a partially enlarged cross-sectional view of the width adjustment device of the utility model;

[0019] Figure 4 It is a schematic diagram of the method of using the tooling of the utility model.

[0020] In the figure: bottom frame 1, transmission rod 2, pry bar 3, slag removal plate 4, sleeve plate 401, telescopic plate 402, scraper 403, base 5, machine tool 6, baffle 7, connecting rib 8, knob 9, connecting column 10, transmission gear 11, tooth plate 12, slot 13, heat sink 14. DETAILED DESCRIPTION

[0021] like Figure 1 and Figure 4 As shown, a slag removal tool for plasma cutting includes a bottom frame 1 and a slag removal plate 4. The slag removal plate 4 is arranged in the bottom frame 1. The upper end surface of the bottom frame 1 is movably connected with a transmission rod 2. The transmission rod 2 can rotate freely around its own axis. The lower end of the transmission rod 2 is fixedly connected with the slag removal plate 4. The pry bar 3 is vertically connected with the middle part of the transmission rod 2 and drives the slag removal plate 4 to turn over. A width adjustment device is arranged between the slag removal plates 4.

[0022] During the plasma cutting process, the saw blade will be placed on the heat sink 14 on the machine tool 6. The heat sink 14 below it can reduce the contact area between the saw blade and the machine tool 6 and effectively improve the air flow under the saw blade. After the saw blade is cut by plasma, slag will be left on the upper end and side wall of the heat sink 14. When removing the slag, the worker first places the bottom frame 1 on the upper end surface of the heat sink 14, adjusts the width of the slag removal plate 4 through the width adjustment device, and makes the two ends of the slag removal plate 4 contact with the side walls of the heat sink 14. Finally, the pry bar 3 drives the slag removal plate 4 to flip over, and makes the slag removal plate 4 quickly scrape off the slag on the heat sink 14.

[0023] The preferred solution is Figure 2 As shown, bases 5 are arranged in parallel on both sides of the bottom frame 1, and both ends of the transmission rod 2 are plugged into the bases 5. Baffles 7 are arranged at both ends of the transmission rod 2 and can rotate around their own axes. The transmission rod 2 is connected to the pry bar 3, which increases the torque and achieves a labor-saving effect.

[0024] The preferred solution is Figure 2 As shown, the slag removal plate 4 includes a sleeve plate 401, a telescopic plate 402 and a scraper 403; the upper end surface of the sleeve plate 401 is fixedly connected to the outer wall of the transmission rod 2 through a connecting rib 8, the sleeve plate 401 is plugged with telescopic plates 402 on both sides, and the side of the telescopic plate 402 is provided with a scraper 403, and the upper and lower ends of the scraper 403 are obliquely designed, and the telescopic plate 402 can slide left and right along the sleeve plate 401 and adjust the width of the slag removal plate 4;

[0025] During use of the tooling, the extension distance of the telescopic plate 402 can be adjusted through the width adjustment device, and then the width of the slag removal plate 4 is adjusted according to the spacing of the heat sink 14, so that the scrapers 403 on both sides of the telescopic plate 402 can contact the heat sink 14, and the slag on the heat sink 14 can be quickly scraped off through the oblique plates at the upper and lower ends of the scrapers 403.

[0026] The preferred solution is Figure 3As shown, the width adjustment device includes a transmission gear 11 and a toothed plate 12, the transmission gear 11 is arranged in the sleeve plate 401 and can rotate freely, the transmission gear 11 is installed between the telescopic plates 402, the upper end of the transmission gear 11 is vertically connected to the connecting column 10, the other end of the connecting column 10 extends out of the sleeve plate 401 and is connected to the knob 9; the side wall of the telescopic plate 402 is vertically connected with the toothed plate 12, the toothed plate 12 is meshed and connected with the transmission gear 11, the transmission gear 11 rotates and drives the toothed plate 12 and the telescopic plate 402 to slide left and right; the side wall of the telescopic plate 402 is correspondingly provided with a slot 13 for placing the transmission gear 11 and the toothed plate 12;

[0027] When the width of the slag removal plate 4 needs to be increased, the knob 9 can be rotated clockwise, and the knob 9 drives the transmission gear 11 to rotate clockwise synchronously. The clockwise rotation of the transmission gear 11 drives the toothed plate 12 to slide outward, and then drives the telescopic plate 402 to slide outward synchronously;

[0028] When the width of the slag removal plate 4 needs to be reduced, the knob 9 can be rotated counterclockwise, and the knob 9 drives the transmission gear 11 to rotate counterclockwise synchronously. The counterclockwise rotation of the transmission gear 11 drives the tooth plate 12 to slide inward, and then drives the telescopic plate 402 to slide inward synchronously until the telescopic plate 402 is completely retracted to the sleeve plate 401. At this time, the tooth plate 12 and the transmission gear 11 will be retracted into the slot 13 and the recovery is completed.

[0029] The above embodiments are only preferred technical solutions of the utility model and should not be regarded as limitations of the utility model. Under the premise of non-conflict, the various technical features recorded in the utility model can be combined with each other. The protection scope of the utility model shall be the technical solution recorded in the claims, including the equivalent replacement solutions of the technical features in the technical solution recorded in the claims. That is, equivalent replacement improvements within this scope are also within the protection scope of the utility model.

Claims

1. A slag removal tool for plasma cutting, comprising a bottom frame (1) and a slag removal plate (4), characterized in that: The slag removal plate (4) is arranged in the bottom frame (1); the upper end surface of the bottom frame (1) is movably connected to the transmission rod (2); the transmission rod (2) can freely rotate around its own axis; the lower end of the transmission rod (2) is fixedly connected to the slag removal plate (4); the pry rod (3) is vertically connected to the middle part of the transmission rod (2) and drives the slag removal plate (4) to turn over; and a width adjustment device is provided between the slag removal plates (4).

2. The slag removal tool for plasma cutting according to claim 1, characterized in that: Bases (5) are arranged in parallel on both sides of the bottom frame (1), and both ends of the transmission rod (2) are plugged into the bases (5). Baffles (7) are arranged on both ends of the transmission rod (2) and can rotate around their own axes.

3. The slag removal tool for plasma cutting according to claim 1, characterized in that: The slag removal plate (4) comprises a sleeve plate (401), a telescopic plate (402) and a scraper (403); the upper end surface of the sleeve plate (401) is fixedly connected to the outer wall of the transmission rod (2) via a connecting rib (8); the telescopic plates (402) are inserted on both sides of the sleeve plate (401); the scraper (403) is arranged on the side of the telescopic plate (402); the upper and lower ends of the scraper (403) are designed with beveled openings; the telescopic plate (402) can slide left and right along the sleeve plate (401) and adjust the width of the slag removal plate (4).

4. The slag removal tool for plasma cutting according to claim 3, characterized in that: The width adjustment device comprises a transmission gear (11) and a toothed plate (12); the transmission gear (11) is arranged in the sleeve plate (401) and is capable of rotating freely; the transmission gear (11) is arranged between the telescopic plates (402); the upper end of the transmission gear (11) is vertically connected to the connecting column (10); the other end of the connecting column (10) extends out of the sleeve plate (401) and is connected to the knob (9).

5. The slag removal tool for plasma cutting according to claim 4, characterized in that: A toothed plate (12) is vertically connected to the side wall of the telescopic plate (402), and the toothed plate (12) is meshedly connected with the transmission gear (11). The transmission gear (11) rotates and drives the toothed plate (12) and the telescopic plate (402) to slide left and right.

6. The slag removal tool for plasma cutting according to claim 5, characterized in that: A slot (13) is correspondingly provided on the side wall of the telescopic plate (402) for accommodating the transmission gear (11) and the toothed plate (12).