Front chuck for clamping special-shaped pipe for laser pipe cutting machine

By designing a front chuck for special-shaped tube clamping in a laser pipe cutting machine, and using the rotation and transmission components to drive the clamping components to clamp and fix the special-shaped tube, the problems of long stroke and swing of the existing laser cutting machine chuck cylinder are solved, and the effects of small diameter, efficient cutting and long-life cylinders are achieved.

CN222857051UActive Publication Date: 2025-05-13合肥凯润奇智能科技有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422260925.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-05-13
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The chuck cylinders of existing laser cutting machines have long strokes and swings, occupying a large space, resulting in large outer diameter, large inertia, high energy consumption, low cutting efficiency, large cylinder bearing and short service life.

Method used

A front chuck for clamping of special-shaped tubes for laser pipe cutting machines is designed, and a combination of rotating components, mounting components, drive components, transmission components and clamping components are used to drive the transmission components and clamping components to rotate and move, so as to achieve clamping and fixing of special-shaped tubes.

Benefits of technology

The internal space of the installation component is reduced, achieving the purpose of small diameter, reducing inertia, improving speed and cutting efficiency, reducing energy consumption, and extending the service life of the cylinder.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222857051U_ABST
    Figure CN222857051U_ABST
Patent Text Reader

Abstract

The utility model discloses a front chuck for clamping a special pipe for a laser pipe cutting machine, and relates to the technical field of laser pipe cutting machines. The device comprises a mounting frame. By starting the driving assembly, the transmission assembly meshed with the output end of the driving assembly can be driven to rotate, when the transmission assembly rotates, the clamping assembly meshed with the surface of the transmission assembly can be driven to move so that the clamping assembly can clamp and fix a special-shaped pipe in the moving process, and the driving assembly is fixedly installed; and double driving sources are adopted between the output end of the mounting assembly and the transmission assembly, so that the stability of the driving assembly in the working process is guaranteed, the internal occupied space of the mounting assembly can be effectively reduced, the purpose that the mounting assembly achieves the small diameter can be achieved, and therefore the inertia is small, the rotating speed is high, the cutting efficiency is high, and energy consumption is low. The cylinder is long in service life.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of laser tube cutting machines, and in particular relates to a front chuck for clamping special-shaped tubes used in laser tube cutting machines. Background Art

[0002] Laser cutting machine is to focus the laser emitted from the laser into a high power density laser beam through the optical path system. The laser beam irradiates the surface of the workpiece, causing the workpiece to reach the melting point or boiling point, and at the same time, the high-pressure gas coaxial with the beam blows away the molten or vaporized metal.

[0003] The chuck cylinder on the market currently has a long stroke and swings, which occupies a large space inside the chuck, resulting in a large outer diameter of the front chuck and a large inertia. The energy consumption is large, the speed is slow, and the cutting efficiency is low. The cylinder swings with a large load and has a short working life.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes a front chuck for clamping special-shaped tubes for a laser tube cutting machine to overcome the above-mentioned technical problems existing in the existing related technology.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model is a front chuck for clamping special-shaped pipes for a laser pipe cutting machine, comprising a mounting frame:

[0008] The mounting frame is respectively provided with a rotating assembly, a mounting assembly, a driving assembly, a transmission assembly and a clamping assembly;

[0009] The rotating assembly has a rotating end fixedly mounted on one side of the mounting assembly so that the rotating assembly drives the mounting assembly to rotate;

[0010] The output end of the driving component is meshed with the surface of the transmission component, so that the driving component drives the transmission component to operate;

[0011] The surface of the clamping assembly is meshed with the surface of the transmission assembly, so that when the transmission assembly is in operation, the clamping assembly is driven to clamp and fix the pipe.

[0012] Furthermore, the rotating assembly includes a fixed frame, one side of the fixed frame is fixedly mounted to one side of the mounting frame, a motor is fixedly mounted on one side of the fixed frame, a driving gear is fixedly mounted on the output end of the motor, a driven gear ring is meshedly provided on the surface of the driving gear, a mounting sleeve is fixedly mounted inside the driven gear ring, and one side of the mounting sleeve is fixedly mounted to one side of the mounting assembly.

[0013] Furthermore, the mounting assembly includes a base plate, one side of the base plate is fixedly mounted to one side of the mounting sleeve, a shell is fixedly mounted on one side of the base plate, and a top plate is fixedly mounted on the top end of the shell.

[0014] Furthermore, the driving assembly includes a connecting seat, the bottom end of the connecting seat is fixedly mounted on the top end of the base plate, a cylinder is fixedly mounted on one side of the connecting seat, a connecting plate is fixedly mounted on the telescopic end of the cylinder, two groups of first racks are fixedly mounted on one side of the connecting plate, and the surfaces of the two groups of first racks are meshed with the surface of the transmission assembly.

[0015] Further, the transmission assembly includes a rotating shaft, the outer surface of the rotating shaft is rotatably arranged inside the bottom plate, the outer surface of the rotating shaft is fixedly connected to two sets of transmission gears, and the surfaces of the two sets of transmission gears are meshed with the surfaces of the two sets of first racks;

[0016] A driven gear is fixedly mounted on the outer surface of the rotating shaft, and the surface of the driven gear is meshed with the interior of the clamping assembly.

[0017] Further, the clamping assembly includes a fixed block, the bottom end of the fixed block is fixedly installed with the top end of the top plate, a moving block is slidably arranged inside the fixed block, a second rack is fixedly installed inside the moving block, and the surface of the second rack is meshed with the surface of the driven gear;

[0018] A clamping block is fixedly mounted on the top of the moving block, and a clamping roller is rotatably arranged inside the clamping block.

[0019] Furthermore, a support shaft is rotatably provided inside the bottom plate, and two groups of bearings are rotatably provided on the outer surface of the support shaft, and the surfaces of the two groups of bearings are fitted to the surfaces of the two groups of first racks.

[0020] The utility model has the following beneficial effects:

[0021] 1. The utility model can drive the transmission component engaged at its output end to rotate by starting the driving component. When the driving component rotates, it can drive the clamping component engaged at its surface to move, so that it can clamp and fix the special-shaped pipe during the movement. The driving component is fixedly installed, and a dual driving source is used between its output end and the transmission component, thereby ensuring the stability of the driving component during the working process, and can effectively reduce the internal occupied space of the installation component, thereby achieving the purpose of small diameter of the installation component, so that it has small inertia, fast speed, high cutting efficiency, and low energy consumption. The cylinder has a long service life.

[0022] 2. The utility model starts the cylinder to drive the connecting plate to move, the connecting plate can drive two sets of first racks to move, the two sets of first racks can drive two sets of transmission gears to rotate, the two sets of transmission gears can drive the rotating shaft to rotate, the rotating shaft can drive the driven gear to rotate, the driven gear can drive the second rack to move, the second rack can drive the moving block to move, the moving block can drive the clamping block to move, the clamping block can drive the clamping roller to move, so that it can clamp and fix the special-shaped pipe. Since the cylinder is fixedly installed with the base plate through the connecting seat, the diameter of the shell can be reduced, so that the inertia during the rotation process is small, the rotation speed is fast, the cutting efficiency is high, and the energy consumption is low. The cylinder has a long service life.

[0023] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the utility model embodiments, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0025] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0026] Figure 2 This is a schematic diagram of the exploded structure of the rotating assembly of the utility model;

[0027] Figure 3 This is a schematic diagram of the exploded structure of the installation assembly of the utility model;

[0028] Figure 4 This is a schematic diagram of the internal structure of the installation component of the utility model;

[0029] Figure 5 This is a schematic diagram of the exploded structure of the clamping assembly of the utility model;

[0030] Figure 6 It is a schematic diagram of the explosion structure of the utility model from an upward viewing angle.

[0031] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0032] 1. Mounting frame; 2. Rotating assembly; 201. Fixed frame; 202. Motor; 203. Driving gear; 204. Driven gear ring; 205. Mounting sleeve; 3. Mounting assembly; 301. Bottom plate; 302. Shell; 303. Top plate; 4. Driving assembly; 401. Connecting seat; 402. Cylinder; 403. Connecting plate; 404. First rack; 5. Transmission assembly; 501. Rotating shaft; 502. Transmission gear; 503. Driven gear; 6. Clamping assembly; 601. Fixed block; 602. Moving block; 603. Second rack; 604. Clamping block; 605. Clamping roller; 7. Support shaft; 8. Bearing. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the utility model embodiments to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0035] See also Figure 1-Figure 6 As shown, the utility model is a front chuck for clamping special-shaped tubes for laser tube cutting machines, comprising a mounting frame 1:

[0036] The mounting frame 1 is provided with a rotating assembly 2, a mounting assembly 3, a driving assembly 4, a transmission assembly 5 and a clamping assembly 6 respectively;

[0037] The rotating end of the rotating component 2 is fixedly mounted on one side of the mounting component 3 so that the rotating component 2 drives the mounting component 3 to rotate;

[0038] The output end of the driving component 4 meshes with the surface of the transmission component 5, so that the driving component 4 drives the transmission component 5 to operate;

[0039] The surface of the clamping assembly 6 meshes with the surface of the transmission assembly 5, so that when the transmission assembly 5 is in operation, the clamping assembly 6 is driven to clamp and fix the pipe.

[0040] When in use, by passing the special-shaped pipe through the interior of the installation component 3, and then starting the driving component 4, it can drive the transmission component 5 engaged at its output end to rotate. When the transmission component 5 rotates, it can drive the clamping component 6 engaged on its surface to move, so that it can clamp and fix the special-shaped pipe during the movement. Then start the rotating component 2, which can drive the installation component 3 fixedly installed at its rotating end to rotate. When the installation component 3 rotates, it can drive the clamping component 6 fixedly installed at its top to rotate, so that it can drive the special-shaped pipe to rotate, thereby facilitating the cutting of the special-shaped pipe with the laser cutting machine, which is more convenient.

[0041] The utility model can drive the transmission component 5 meshed with the output end to rotate by starting the driving component 4. When the transmission component 5 rotates, it can drive the clamping component 6 meshed with the surface to move, so that it can clamp and fix the special-shaped pipe during the movement. The driving component 4 is fixedly installed, and a double driving source is used between its output end and the transmission component 5, thereby ensuring the stability of the driving component 4 during the working process, and can effectively reduce the internal occupied space of the installation component 3, thereby achieving the purpose of small diameter of the installation component 3, so that it has small inertia, fast rotation speed, high cutting efficiency, and low energy consumption. The cylinder has a long service life.

[0042] In one embodiment, for the above-mentioned rotating component 2, the rotating component 2 includes a fixed frame 201, one side of the fixed frame 201 is fixedly installed with one side of the mounting frame 1, a motor 202 is fixedly installed on one side of the fixed frame 201, a driving gear 203 is fixedly installed on the output end of the motor 202, a driven gear ring 204 is meshedly provided on the surface of the driving gear 203, a mounting sleeve 205 is fixedly installed inside the driven gear ring 204, and one side of the mounting sleeve 205 is fixedly installed with one side of the mounting component 3.

[0043] The starting motor 202 is used to drive the driving gear 203 fixedly installed at its output end to rotate. When the driving gear 203 rotates, it can drive the driven gear ring 204 meshing on its surface to rotate. When the driven gear ring 204 rotates, it can drive the mounting sleeve 205 fixedly installed inside it to rotate. Since the outer surface of the mounting sleeve 205 is rotated with the internal rotation of the mounting frame 1, it can rotate with the mounting frame 1 as the center of the circle, and at the same time, it can drive the mounting component 3 fixedly installed on one side to rotate, thereby providing rotational power for the mounting component 3.

[0044] In one embodiment, for the above-mentioned mounting component 3, the mounting component 3 includes a base plate 301, one side of the base plate 301 is fixedly mounted to one side of the mounting sleeve 205, a shell 302 is fixedly mounted on one side of the base plate 301, and a top plate 303 is fixedly mounted on the top of the shell 302.

[0045] When the mounting sleeve 205 rotates along with the rotation of the driven gear ring 204, it can drive the bottom plate 301 fixedly mounted on one side thereof to rotate; when the bottom plate 301 rotates, it can drive the shell 302 fixedly mounted on one side thereof to rotate; when the shell 302 rotates, it can drive the top plate 303 fixedly mounted on the top end thereof to rotate; since the top end of the top plate 303 is fixedly mounted to the bottom end of the clamping assembly 6, it can cooperate with the clamping assembly 6 to drive the special-shaped pipe to rotate, thereby facilitating the laser cutting machine to cut the special-shaped pipe.

[0046] In one embodiment, for the above-mentioned driving component 4, the driving component 4 includes a connecting seat 401, the bottom end of the connecting seat 401 is fixedly installed with the top end of the base plate 301, a cylinder 402 is fixedly installed on one side of the connecting seat 401, a connecting plate 403 is fixedly installed on the telescopic end of the cylinder 402, and two groups of first racks 404 are fixedly installed on one side of the connecting plate 403, and the surfaces of the two groups of first racks 404 are meshed with the surface of the transmission component 5.

[0047] By starting the cylinder 402, the connecting plate 403 fixedly installed at its telescopic end is driven to move. When the connecting plate 403 moves, it can drive the two groups of first racks 404 fixedly installed on one side thereof to move. Since the surfaces of the two groups of first racks 404 are meshed with the surface of the transmission component 5, when the first racks 404 move, they can drive the transmission component 5 meshed with the surface thereof to operate, thereby providing stable power for the transmission component 5.

[0048] In one embodiment, for the transmission assembly 5, the transmission assembly 5 includes a rotating shaft 501, the outer surface of the rotating shaft 501 is rotatably arranged inside the bottom plate 301, and the outer surface of the rotating shaft 501 is fixedly connected with two sets of transmission gears 502, and the surfaces of the two sets of transmission gears 502 are meshed with the surfaces of the two sets of first racks 404;

[0049] A driven gear 503 is fixedly mounted on the outer surface of the rotating shaft 501 , and the surface of the driven gear 503 is meshed with the interior of the clamping assembly 6 .

[0050] When the two groups of first racks 404 move with the movement of the connecting plate 403, they can drive the two groups of transmission gears 502 meshing on their surfaces to rotate. When the two groups of transmission gears 502 rotate, they can drive the rotating shaft 501 fixedly connected inside to rotate. When the rotating shaft 501 rotates, it can drive the driven gear 503 fixedly installed on its outer surface to rotate. Since the surface of the driven gear 503 is meshing with the inside of the clamping assembly 6, the driven gear 503 can drive the clamping assembly 6 to clamp and fix the special-shaped pipe, which is more convenient.

[0051] In one embodiment, for the above-mentioned clamping assembly 6, the clamping assembly 6 includes a fixed block 601, the bottom end of the fixed block 601 is fixedly installed with the top end of the top plate 303, a moving block 602 is slidably arranged inside the fixed block 601, a second rack 603 is fixedly installed inside the moving block 602, and the surface of the second rack 603 is meshed with the surface of the driven gear 503;

[0052] A clamping block 604 is fixedly mounted on the top of the moving block 602 , and a clamping roller 605 is rotatably arranged inside the clamping block 604 .

[0053] When the driven gear 503 rotates with the rotation of the rotating shaft 501, it can drive the second rack 603 meshing on its surface to move. When the second rack 603 moves, it can drive the moving block 602 fixedly installed on one side to move. Since the outer surface of the moving block 602 is slidably arranged with the inner side of the fixed block 601, when the moving block 602 moves, it can move along the direction of the fixed block 601. At the same time, the moving block 602 can drive the clamping block 604 fixedly installed on its top to move. When the clamping block 604 moves, it can drive the clamping roller 605 rotatably arranged inside it to move, so that it can clamp and fix the special-shaped pipe.

[0054] In one embodiment, for the above-mentioned base plate 301, a support shaft 7 is rotatably provided inside the base plate 301, and two groups of bearings 8 are rotatably provided on the outer surface of the support shaft 7, and the surfaces of the two groups of bearings 8 are fitted with the surfaces of the two groups of first racks 404.

[0055] The arrangement of two sets of bearings 8 can limit one side of the two sets of first racks 404, thereby ensuring stable meshing between the surface of the first rack 404 and the surface of the transmission gear 502, thereby improving the stability of the front chuck for clamping special-shaped tubes for the laser tube cutting machine.

[0056] Through the above technical solution, 1. By starting the driving component 4, the transmission component 5 meshing with the output end can be driven to rotate. When the transmission component 5 rotates, the clamping component 6 meshing with the surface can be driven to move, so that the special-shaped pipe can be clamped and fixed during the movement. The driving component 4 is fixedly installed, and a dual driving source is used between its output end and the transmission component 5, thereby ensuring the stability of the driving component 4 during operation, and effectively reducing the internal occupied space of the installation component 3, thereby achieving the purpose of small diameter of the installation component 3, so that it has small inertia, fast rotation speed, high cutting efficiency and low energy consumption. The cylinder has a long service life;

[0057] 2. By starting the cylinder 402, the connecting plate 403 is driven to move, the connecting plate 403 can drive the two sets of first racks 404 to move, the two sets of first racks 404 can drive the two sets of transmission gears 502 to rotate, the two sets of transmission gears 502 can drive the rotating shaft 501 to rotate, the rotating shaft 501 can drive the driven gear 503 to rotate, the driven gear 503 can drive the second rack 603 to move, the second rack 603 can drive the moving block 602 to move, the moving block 602 can drive the clamping block 604 to move, the clamping block 604 can drive the clamping roller 605 to move, so that it clamps and fixes the special-shaped pipe. Since the cylinder 402 is fixedly installed with the bottom plate 301 through the connecting seat 401, the diameter of the shell 302 can be reduced, so that the inertia during its rotation is small, the rotation speed is fast, the cutting efficiency is high, and the energy consumption is low. The cylinder has a long service life.

[0058] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0059] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A front chuck for clamping a special-shaped tube for a laser tube cutting machine, comprising a mounting frame (1), characterized in that: The mounting frame (1) is respectively provided with a rotating assembly (2), a mounting assembly (3), a driving assembly (4), a transmission assembly (5) and a clamping assembly (6); The rotating end of the rotating component (2) is fixedly mounted on one side of the mounting component (3) so that the rotating component (2) drives the mounting component (3) to rotate; The output end of the driving component (4) is meshed with the surface of the transmission component (5), so that the driving component (4) drives the transmission component (5) to operate; The surface of the clamping component (6) meshes with the surface of the transmission component (5), so that when the transmission component (5) is in operation, it drives the clamping component (6) to clamp and fix the pipe.

2. The front chuck for clamping special-shaped tubes for laser tube cutting machines according to claim 1 is characterized in that: The rotating assembly (2) comprises a fixed frame (201), one side of the fixed frame (201) is fixedly mounted to one side of the mounting frame (1), a motor (202) is fixedly mounted to one side of the fixed frame (201), a driving gear (203) is fixedly mounted to the output end of the motor (202), a driven gear ring (204) is meshedly provided on the surface of the driving gear (203), a mounting sleeve (205) is fixedly mounted inside the driven gear ring (204), and one side of the mounting sleeve (205) is fixedly mounted to one side of the mounting assembly (3).

3. The front chuck for clamping special-shaped tubes for laser tube cutting machines according to claim 2 is characterized in that: The mounting assembly (3) comprises a base plate (301), one side of the base plate (301) being fixedly mounted to one side of the mounting sleeve (205), a shell (302) being fixedly mounted to one side of the base plate (301), and a top plate (303) being fixedly mounted to the top of the shell (302).

4. The front chuck for clamping special-shaped tubes for laser tube cutting machines according to claim 3 is characterized in that: The driving assembly (4) comprises a connecting seat (401), the bottom end of the connecting seat (401) is fixedly mounted to the top end of the bottom plate (301), a cylinder (402) is fixedly mounted on one side of the connecting seat (401), a connecting plate (403) is fixedly mounted on the telescopic end of the cylinder (402), two groups of first racks (404) are fixedly mounted on one side of the connecting plate (403), and the surfaces of the two groups of first racks (404) are both meshed with the surface of the transmission assembly (5).

5. The front chuck for clamping special-shaped tubes for laser tube cutting machines according to claim 4 is characterized in that: The transmission assembly (5) comprises a rotating shaft (501), the outer surface of the rotating shaft (501) being rotatably arranged inside the bottom plate (301), the outer surface of the rotating shaft (501) being fixedly connected with two sets of transmission gears (502), the surfaces of the two sets of transmission gears (502) being meshed with the surfaces of the two sets of first racks (404); A driven gear (503) is fixedly mounted on the outer surface of the rotating shaft (501), and the surface of the driven gear (503) is meshed with the interior of the clamping assembly (6).

6. The front chuck for clamping special-shaped tubes for laser tube cutting machines according to claim 5, characterized in that: The clamping assembly (6) comprises a fixed block (601), the bottom end of the fixed block (601) is fixedly mounted on the top end of the top plate (303), a moving block (602) is slidably arranged on the inner side of the fixed block (601), a second rack (603) is fixedly mounted inside the moving block (602), and the surface of the second rack (603) is meshed with the surface of the driven gear (503); A clamping block (604) is fixedly mounted on the top of the moving block (602), and a clamping roller (605) is rotatably arranged inside the clamping block (604).

7. The front chuck for clamping special-shaped tubes for laser tube cutting machines according to claim 4, characterized in that: A support shaft (7) is rotatably disposed inside the bottom plate (301), and two groups of bearings (8) are rotatably disposed on the outer surface of the support shaft (7), and the surfaces of the two groups of bearings (8) are arranged to fit the surfaces of the two groups of first racks (404).