Automatic welding module for elastic sheets
By designing automatic welding modules and using the coordinated work of the machine and multiple components, the problem of manual operation of shrapnel welding is solved, and the welding efficiency and market competitiveness are improved.
Patent Information
- Application Number
- CN202421422662.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-20
AI Technical Summary
In the prior art, shrapnel requires manual welding operations in smartphones, which are inefficient and cost-effective, affecting the market competitiveness of the product.
Design a shrapnel automatic welding module, including machine, guide assembly, support assembly, turntable assembly, pulling assembly, welding assembly and handling assembly, through the coordinated work of these components, an automated welding and handling process is realized.
It improves the welding efficiency and waste collection efficiency of the product, simplifies the production process, reduces production costs, and enhances the market competitiveness of the product.
Smart Images

Figure CN222857106U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of 3C products, and in particular to an automatic spring welding module. Background Art
[0002] In the existing technical solutions, shrapnel is used in smart phones. This type of shrapnel is small in size and mostly in bulk. After stamping, manual welding operations are generally required, and the waste is manually broken after welding. This technical solution requires too much manual operation and has low efficiency, which will eventually increase the cost of the product and affect the market competitiveness of the product. Summary of the invention
[0003] The purpose of this application is to propose an automatic spring welding module to solve the above technical problems.
[0004] A spring automatic welding module, comprising a machine platform,
[0005] A guide assembly, the guide assembly is arranged at one end of the machine surface;
[0006] A support assembly, the support assembly is arranged on one side of the guide assembly;
[0007] A turntable assembly, which is arranged below the supporting assembly and can rotate in a circle;
[0008] The material pulling assembly is arranged on one side of the supporting assembly and is used to drive the product to move in the guiding assembly, the supporting assembly and the material pulling assembly in sequence;
[0009] A welding assembly, the welding assembly is arranged on one side of the supporting assembly;
[0010] The transport assembly is arranged on one side of the turntable assembly and is used to transport the welded products out of the automatic welding module.
[0011] The beneficial effects are: the above components are used to complete the online production of the product, improve the welding efficiency and scrap collection efficiency of the product, and at the same time facilitate production control, control the production cost of the product, and ultimately improve the market competitiveness of the product.
[0012] Preferably, the guide assembly comprises
[0013] A support table, the support table is fixedly connected to the surface of the machine;
[0014] A guide frame, which is fixedly connected to the support platform;
[0015] Guide roller: the guide roller is fixedly connected to one end of the guide frame.
[0016] The beneficial effect is that the guide roller guides the belt-shaped conveyed product so that the product enters the supporting assembly at a correct angle and position.
[0017] Preferably, the support assembly comprises
[0018] A supporting bracket, the supporting bracket is fixedly connected to the surface of the machine platform;
[0019] An opening is arranged on the side of the supporting bracket;
[0020] A soldering station is fixedly connected to the middle part of the supporting bracket.
[0021] The beneficial effect is that the products conveyed in a strip form will pass through the opening to the welding station for welding.
[0022] Preferably, the turntable assembly comprises
[0023] A rotating shaft, one end of which is arranged in the machine platform;
[0024] A rotating disk, the rotating disk is connected to the rotating shaft, and the rotating disk can rotate in a circle;
[0025] The storage platform is fixedly connected to the rotating disk along the circumferential direction of the rotating disk.
[0026] The beneficial effect is that the storage table will be located below the welding table after the circular rotation, and the product after welding enters the storage table and rotates in the circle, so that the next storage table is located below the welding table again for the next welding operation.
[0027] Preferably, the material pulling assembly comprises
[0028] The stand is fixedly connected to the surface of the machine platform and is located on one side of the supporting bracket;
[0029] A material pulling box, which is fixedly connected to the stand;
[0030] A guide plate, both ends of which are fixedly connected to the two sides of the material pulling box, and the guide plate is located on one side of the material pulling box;
[0031] A material pulling shaft, which passes through the material pulling box horizontally;
[0032] The first driving device is arranged at one side of the material pulling box, one end of the first driving device is connected to the material pulling shaft, and the first driving device can drive the material pulling shaft to rotate.
[0033] A second driving device, the second driving device is arranged at the upper end of the pulling box;
[0034] The pressing piece is fixedly connected to the lower end of the second driving device, and the second driving device can drive the pressing piece to move toward or away from the bottom of the pulling box.
[0035] Its beneficial effects are: the first drive device drives the pulling shaft to rotate, so that the belt-transported product moves in the guide assembly and the support assembly. When the pulling stops, the second drive device drives the clamping member to move toward the bottom of the pulling box to press the product and prevent it from loosening.
[0036] Preferably, the welding assembly comprises
[0037] The welding bracket is fixedly connected to the surface of the machine platform and is located on the side of the supporting bracket;
[0038] The welding device is fixedly connected to the welding bracket and is used to weld the product on the welding table.
[0039] Preferably, the handling assembly comprises
[0040] A transport bracket, which is fixedly connected to the surface of the machine;
[0041] The manipulator is fixedly connected to the transport bracket and is used to transport the products on the storage table out of the welding module.
[0042] Preferably, the pressing member comprises
[0043] Fasteners, the fasteners are respectively fixedly connected to two sides of the pulling box;
[0044] A driving shaft, with two ends of the driving shaft respectively straddling two fasteners;
[0045] A clamping shaft, which is located behind the driving shaft and straddles two fasteners;
[0046] Roller, the roller sleeve is arranged on the pressing shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] In order to more clearly illustrate the specific implementation methods of the present application or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0048] Figure 1 A top view of the first embodiment of the present application;
[0049] Figure 2 for Figure 1 Side view of.
[0050] Figure 3 for Figure 2 A partial enlarged view of .
[0051] Figure 4 for Figure 1 Side view of.
[0052] Figure 5 for Figure 3 A partial enlarged view of .
[0053] Figure 6 for Figure 1 Side view of.
[0054] Description of the reference numerals in the accompanying drawings:
[0055] 1. Machine; 2. Guide assembly; 3. Support assembly; 4. Turntable assembly; 5. Material pulling assembly; 6. Welding assembly; 7. Transport assembly; 21. Support table; 22. Guide frame; 23. Guide roller; 31. Support bracket; 32. Opening; 33. Welding table; 41. Rotating shaft; 42. Rotating disk; 43. Storage table; 51. Stand; 52. Material pulling box; 53. Guide plate; 54. Material pulling rotating shaft; 55. First driving device; 56. Second driving device; 57. Clamping piece; 61. Welding bracket; 62. Welding device; 71. Transport bracket; 72. Manipulator; 571. Fastener; 572. Drive shaft; 573. Clamping shaft; 574. Roller. DETAILED DESCRIPTION
[0056] In order to make the purpose, technical solutions and advantages of the present application clearer, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are part of the embodiments of the present application, rather than all of the embodiments, and are only used to explain the present application, and are not used to limit the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the present application.
[0057] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "inside", "outside", "two ends", "both sides", "bottom", "top" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred elements must have a specific orientation or be constructed and operated in a specific orientation, and therefore cannot be understood as limitations on the present application. In addition, the terms "first", "second", "superior", "inferior", "primary", "secondary" and the like are only used for descriptive purposes and can be simply used to more clearly distinguish different components, but cannot be understood as indicating or implying relative importance.
[0058] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, an integral connection, a mechanical connection, an electrical connection, a direct connection, an indirect connection through an intermediate medium, or the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0059] like Figures 1 to 5 As shown in Example 1 of this application:
[0060] --A spring sheet automatic welding module, comprising a machine 1,
[0061] A guide assembly 2, the guide assembly 2 is arranged at one end of the surface of the machine table 1;
[0062] A support assembly 3, wherein the support assembly 3 is arranged on one side of the guide assembly 2;
[0063] The turntable assembly 4 is arranged below the support assembly 3, and the turntable assembly 4 can rotate in a circle;
[0064] The material pulling component 5 is arranged on one side of the supporting component 3, and is used to drive the product to move in the guiding component 2, the supporting component 3, and the material pulling component 5 in sequence;
[0065] A welding assembly 6, wherein the welding assembly 6 is arranged on one side of the supporting assembly 3;
[0066] The transport assembly 7 is arranged on one side of the turntable assembly 4 and is used to transport the welded products out of the automatic welding module.
[0067] --The spring pieces conveyed in a belt shape can be driven by the pulling component 5, guided by the guiding component 2, supported by the supporting component 3, welded by the welding component 6, and transferred by the turntable component 4. The products are then transported out of the welding module through the transport component 7.
[0068] --Guide assembly 2 includes
[0069] A support platform 21, the support platform 21 is fixedly connected to the surface of the machine platform 1;
[0070] A guide frame 22, the guide frame 22 is fixedly connected to the support platform 21;
[0071] The guide roller 23 is fixedly connected to one end of the guide frame 22 .
[0072] The guide rollers 23 guide the belt-shaped conveyed product so that the product enters the support assembly 3 at a correct angle and position.
[0073] --Support component 3 includes
[0074] A support bracket 31, the support bracket 31 is fixedly connected to the surface of the machine platform 1;
[0075] An opening 32, the opening 32 is arranged on the side of the supporting bracket 31;
[0076] The soldering platform 33 is fixedly connected to the middle part of the supporting bracket 31 .
[0077] The product conveyed in a strip will pass through the opening 32 to the welding station 33 for welding.
[0078] --Turntable assembly 4 includes
[0079] A rotating shaft 41, one end of which is disposed inside the machine platform 1;
[0080] A rotating disk 42, the rotating disk 42 is connected to the rotating shaft 41, and the rotating disk 42 can rotate in a circle;
[0081] The storage platform 43 is fixedly connected to the rotating disk 42 along the circumferential direction of the rotating disk 42 .
[0082] After the circular rotation, the storage table 43 will be located below the welding table 33. After the welding is completed, the product enters the storage table 43 and rotates in a circle, so that the next storage table 43 is again located below the welding table 33 for the next welding operation. The height of the rotating disk 42 can be adjusted by a driving device located below it. The driving device is located inside the machine 1 and can be a device with a driving function such as a cylinder.
[0083] -- Pulling component 5 includes
[0084] A stand 51, the stand 51 is fixedly connected to the surface of the machine 1, and the stand 51 is located on one side of the support bracket 31;
[0085] A material pulling box 52, which is fixedly connected to the stand 51;
[0086] A guide plate 53, both ends of which are fixedly connected to the two sides of the material pulling box 52, and the guide plate 53 is located on one side of the material pulling box 52;
[0087] A material pulling shaft 54, which extends transversely through the material pulling box 52;
[0088] The first driving device 55 is arranged on one side of the material pulling box 52, one end of the first driving device 55 is connected to the material pulling shaft 54, and the first driving device 55 can drive the material pulling shaft to rotate. In this embodiment, the first driving device 55 can be a motor or other driving devices with the same function.
[0089] A second driving device 56, which is disposed at the upper end of the pulling box 52;
[0090] The second driving device 56 may be a cylinder or other driving device having the same function;
[0091] The pressing member 57 is fixedly connected to the lower end of the second driving device 56 , and the second driving device 56 can drive the pressing member 57 to move toward or away from the bottom of the pulling box 52 .
[0092] The first driving device 55 drives the material pulling shaft 54 to rotate, so that the belt-shaped transported product moves in the guiding component 2 and the supporting component 3. When the material pulling stops, the second driving device 56 drives the clamping member 57 to move toward the bottom of the material pulling box 52 to press the product to prevent it from loosening.
[0093] --Welding assembly 6 includes
[0094] A welding bracket 61, which is fixedly connected to the surface of the machine platform 1 and is located on the side of the supporting bracket 31;
[0095] The welding device 62 is fixedly connected to the welding bracket 61 and is used for welding the product on the welding platform 33 .
[0096] In this embodiment, the welding device 62 adopts a laser or other devices with the same function.
[0097] --Transporting component 7 includes
[0098] A transport bracket 71, the transport bracket 71 is fixedly connected to the surface of the machine platform 1;
[0099] The robot arm 72 is fixedly connected to the transport bracket 71 and is used to transport the products on the storage table 43 out of the welding module.
[0100] --The pressing member 57 includes
[0101] Fasteners 571, the fasteners 571 are fixedly connected to two sides of the pulling box 52;
[0102] A driving shaft 572, with both ends of the driving shaft 572 straddling two fasteners 571;
[0103] A clamping shaft 573, which is located behind the driving shaft 572 and straddles the two fasteners 571;
[0104] Roller 574 , roller 574 is sleeved on the pressing shaft 573 .
[0105] The roller 574 can contact with the material pulling shaft 54, and the relative rotation of the two will pull the spring piece forward.
[0106] The above are only some embodiments of the present application, which are only used to illustrate the technical solution of the present application, rather than to limit it. It should be understood that, for ordinary technicians in the field, without departing from the creative concept of the present application, it is possible to improve or replace it according to the above description, and all these improvements and replacements should belong to the protection scope of the claims attached to the present application. In this case, all details can be replaced by equivalent elements, and the materials, shapes and sizes can also be arbitrary.
Claims
1. A spring automatic welding module, characterized in that: The invention comprises a machine (1), A guide assembly (2), wherein the guide assembly (2) is arranged at one end of the surface of the machine platform (1); A support assembly (3), wherein the support assembly (3) is arranged on one side of the guide assembly (2); A turntable assembly (4), the turntable assembly (4) being arranged below the support assembly (3), and the turntable assembly (4) being capable of circular rotation; A material pulling assembly (5), the material pulling assembly (5) being arranged on one side of the support assembly (3), the material pulling assembly (5) being used to drive the product to move in the guiding assembly (2), the support assembly (3), and the material pulling assembly (5) in sequence; A welding assembly (6), wherein the welding assembly (6) is arranged on one side of the supporting assembly (3); A transport assembly (7), wherein the transport assembly (7) is arranged on one side of the turntable assembly (4) and is used to transport the welded product out of the automatic welding module.
2. The spring sheet automatic welding module according to claim 1, characterized in that: The guide assembly (2) comprises A support platform (21), wherein the support platform (21) is fixedly connected to the surface of the machine platform (1); A guiding frame (22), wherein the guiding frame (22) is fixedly connected to the supporting platform (21); A guide roller (23), wherein the guide roller (23) is fixedly connected to one end of the guide frame (22).
3. The spring sheet automatic welding module according to claim 1, characterized in that: The support assembly (3) comprises A support bracket (31), wherein the support bracket (31) is fixedly connected to the surface of the machine platform (1); An opening (32), wherein the opening (32) is arranged on the side of the supporting bracket (31); A welding platform (33), wherein the welding platform (33) is fixedly connected to the supporting bracket (31).
4. The spring sheet automatic welding module according to claim 1, characterized in that: The turntable assembly (4) comprises A rotating shaft (41), one end of which is arranged inside the machine platform (1); A rotating disk (42), the rotating disk (42) is connected to the rotating shaft (41), and the rotating disk (42) is capable of circular rotation; The storage platform (43) is fixedly connected to the rotating disk (42) along the circumferential direction of the rotating disk (42).
5. The automatic spring welding module according to claim 3, characterized in that: The material pulling assembly (5) comprises A stand (51), the stand (51) is fixedly connected to the surface of the machine (1), and the stand (51) is located on one side of the supporting bracket (31); A material pulling box (52), wherein the material pulling box (52) is fixedly connected to the platform (51); A guide plate (53), the two ends of which are respectively fixedly connected to the two sides of the material pulling box (52), and the guide plate (53) is located on one side of the material pulling box (52); A material pulling shaft (54), wherein the material pulling shaft (54) transversely penetrates the material pulling box (52); A first driving device (55), wherein the first driving device (55) is arranged on one side of the material pulling box (52), one end of the first driving device (55) is connected to the material pulling shaft (54), and the first driving device (55) can drive the material pulling shaft (54) to rotate; A second driving device (56), wherein the second driving device (56) is arranged at the upper end of the pulling box (52); A pressing piece (57) is fixedly connected to the lower end of a second driving device (56), and the second driving device (56) can drive the pressing piece (57) to move in a direction close to or away from the bottom of the pulling box (52).
6. The spring sheet automatic welding module according to claim 3, characterized in that: The welding assembly (6) comprises A welding bracket (61), wherein the welding bracket (61) is fixedly connected to the surface of the machine platform (1), and the welding bracket (61) is located on the side of the supporting bracket (31); A welding device (62) is fixedly connected to a welding bracket (61) and is used to weld products on a welding platform (33).
7. The spring sheet automatic welding module according to claim 1, characterized in that: The transport assembly (7) comprises A transport bracket (71), wherein the transport bracket (71) is fixedly connected to the surface of the machine platform (1); A robot (72), the robot (72) is fixedly connected to the transport bracket (71) and is used to transport the product on the storage table (43) out of the welding module.
8. The spring sheet automatic welding module according to claim 5, characterized in that: The pressing member (57) comprises Fasteners (571), the fasteners (571) are respectively fixedly connected to two sides of the interior of the material pulling box (52); A driving shaft (572), wherein two ends of the driving shaft (572) are respectively straddled on two fasteners (571); A clamping shaft (573), the clamping shaft (573) is located behind the driving shaft (572), and the clamping shaft (573) is straddled on two fasteners (571); A roller (574), wherein the roller (574) is sleeved on the pressing shaft (573).