Lugless and electrodeless clamp assembling tool
By designing earless and poleless clamp assembly tooling, the problems of complex and low efficiency of traditional automotive hose assembly processes are solved, simplification and accuracy of the assembly process are achieved, and production efficiency and adaptability are improved.
Patent Information
- Application Number
- CN202421229352.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The assembly process of traditional automobile hose is complex and requires multiple steps of manual operation, which makes assembly accuracy difficult to ensure, time-consuming and labor-consuming, and reduces production efficiency.
A earless and poleless clamp assembly tool is designed to integrate the assembly process through components such as abutment, sliding table, butt cylinder, clamping mechanism, clamp assembly table, etc., and to achieve continuous and efficient assembly operations using cylinders and clamping cylinders.
The hose assembly steps are simplified, assembly accuracy and work efficiency are improved, manpower, material resources and time are saved, and rubber pipe assembly needs of different specifications and models are adapted to the assembly needs of rubber pipes.
Smart Images
Figure CN222857213U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automobile hose assembly, and in particular relates to an earless and stepless clamp assembly tool. Background Art
[0002] With the rapid development of the automobile industry, automobile rubber hoses are an important part of automobile parts, and the assembly process in their production process is particularly important. The traditional assembly method requires the clamp to be pre-installed on the hose, and then the hose and the docking piece are assembled. After the assembly is completed, the clamp needs to be moved to the position where the hose and the docking piece are connected and tightened. This process requires at least three steps to complete, and because it is a manual operation, the assembly accuracy is often difficult to guarantee. In addition, the cumbersome assembly steps also lead to a waste of manpower, material resources and time, and reduce production efficiency. In view of the shortcomings of the traditional assembly method, the utility model proposes an earless and stepless clamp assembly tool. This tool realizes the integration of the assembly process. The assembly of a part can be completed at one time, which greatly simplifies the assembly steps. At the same time, precise positioning is adopted to ensure the accuracy and stability of the assembly.
[0003] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an earless stepless clamp assembly tool, comprising a base, one side of the base is slidably connected to a slide, one end of the base is fixed with a docking cylinder, the output end of the docking cylinder is fixedly connected to the slide, the slide and the base are both installed with clamping mechanisms on one side, and a clamp assembly table is installed between the two clamping mechanisms;
[0005] The clamping mechanism comprises a fixed seat and a movable seat, the fixed seat and the movable seat are arranged in a collinear manner, the movable seat and the fixed seat are both slidably connected to the base and the surface of the slide, one end of each of the fixed seat and the movable seat is fixed with a profiling block, both sides of the fixed seat are provided with an adjustment structure, one side of the movable seat is provided with a clamping cylinder, and the cylinder body of the clamping cylinder is respectively fixedly connected to the base and the surface of the slide;
[0006] The clamp assembly table includes a base, movable arms are slidably connected to both sides of the top of the base, a gear is rotatably connected to the inner center of the base, racks are meshingly connected to both sides of the gear, the racks are slidably connected to the inner wall of the base, two ends of the racks are respectively fixedly connected to two movable arms, a tightening cylinder is fixed to the outer wall of the base, and the output end of the tightening cylinder is fixedly connected to one of the movable arms.
[0007] As a preferred technical solution of the utility model, a profiling groove is provided inside the profiling block, and the profiling groove is matched with the surface of the hose and the docking piece.
[0008] As a preferred technical solution of the utility model, the slide and the base are slidably connected via a linear guide slider module, and the movable seat, the base and the slide are slidably connected via a linear guide slider module.
[0009] As a preferred technical solution of the utility model, a limiting groove is provided on the inner wall of the base, one side of the rack is installed in the limiting groove, and the rack is slidably connected to the base through the limiting groove.
[0010] As a preferred technical solution of the utility model, the distance adjustment structure includes strip holes and fixing bolts. The strip holes are symmetrically arranged on both sides of the fixing seat. The fixing bolts pass through the corresponding strip holes and are fastened to the surface of the base and the slide table.
[0011] As a preferred technical solution of the utility model, the inner sides of the two movable arms are both provided with clamping grooves, and the inner walls of the clamping grooves are provided with anti-slip patterns.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model earless stepless clamp assembly tooling simplifies the assembly steps of the hose and improves the precision. More importantly, it greatly improves the work efficiency. Since the cylinder is used as the power source, continuous and efficient assembly operations can be achieved, thereby saving a lot of manpower, material resources and time. In addition, the tooling also has high adaptability and flexibility. By replacing the profiling blocks of different specifications, it can adapt to the assembly requirements of rubber hoses of different specifications and models. The utility model tooling has brought revolutionary changes to the production and assembly of automotive rubber hoses with its integrated design, precise assembly precision and high work efficiency. It not only simplifies the assembly steps, improves production efficiency and assembly precision, but also promotes the sustainable development of the automotive industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0014] Figure 1 It is a top view of the utility model;
[0015] Figure 2 It is a cross-sectional view of the base of the clamp assembly platform in the utility model;
[0016] In the figure: 1. base; 2. slide; 3. docking cylinder; 4. fixed seat; 5. movable seat; 6. contour block; 7. clamping cylinder; 8. base; 9. clamp assembly table; 10. clamping groove; 11. movable arm; 12. gear; 13. rack; 14. clamping cylinder; 15. limit groove; 16. strip hole; 17. fixing bolt. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0018] See also Figure 1-2 The utility model provides the following technical solutions: an assembly tool for earless stepless clamps, the design of which is intended to improve the efficiency and accuracy of the assembly of earless stepless clamps; the tool comprises a base 1, a slide 2 is provided on one side of the base 1, and the slide 2 and the base 1 are flexibly displaced by a sliding connection; a docking cylinder 3 is fixed at one end of the base 1, and the output end of the cylinder is tightly fixed to the slide 2 to ensure that the slide 2 can move stably according to a preset trajectory; a clamping mechanism is provided on one side of the slide 2 and the base 1, and a clamp assembly table 9 is installed between the two clamping mechanisms;
[0019] The clamping mechanism is composed of a fixed seat 4 and a movable seat 5, which are arranged along the same straight line; the fixed seat 4 and the movable seat 5 can slide along the surface of the base 1 and the slide 2 to realize the disassembly and assembly clamping between the automobile hose and the docking part; at one end of the fixed seat 4 and the movable seat 5, a profiling block 6 is firmly installed, and these profiling blocks 6 are designed with profiling grooves inside, and these grooves are adapted to the surface shapes of the hose and the docking part to ensure the stability and accuracy of clamping and fixing; in addition, adjustment structures are provided on both sides of the fixed seat 4 for fine-tuning the clamping force and position; a clamping cylinder 7 is installed on one side of the movable seat 5, and the cylinder body of the cylinder is fixedly connected to the surface of the base 1 and the slide 2 respectively, and the clamping and loosening operations of the movable seat 5 are realized by the extension and contraction of the cylinder;
[0020] The clamp assembly table 9 includes a base 8, and movable arms 11 are slidably connected to the two sides of the top of the base 8; a gear 12 is installed at the center position inside the base 8, and the two sides of the gear 12 are meshed and connected with two racks 13; the rack 13 is slidably connected to the inner wall of the base 8 to ensure its stability during movement; the ends of the two racks 13 are fixedly connected to the two movable arms 11 respectively, so that the movable arms 11 can move synchronously with the movement of the rack 13; a tightening cylinder 14 is fixed to the outer wall of the base 8, and its output end is fixedly connected to one of the movable arms 11, and the two movable arms 11 are clamped by the extension and contraction of the cylinder, thereby tightening the clamp.
[0021] See also Figure 1In order to ensure the stability of the slide 2 and the base 1 during movement, in this embodiment, as a preferred technical solution of the utility model, the slide 2 and the base 1 are slidably connected through a linear guide slider module, and the movable seat 5 and the base 1 as well as the slide 2 are slidably connected through a linear guide slider module.
[0022] See also Figure 2 In order to ensure the stability of the rack 13 during movement, in this embodiment, as a preferred technical solution of the utility model, a limiting groove 15 is provided on the inner wall of the base 8, one side of the rack 13 is installed in the limiting groove 15, and the rack 13 is slidably connected to the base 8 through the limiting groove 15.
[0023] See also Figure 1 In order to facilitate the adjustment of the position of the profiling block 6 on one side, in this embodiment, as a preferred technical solution of the utility model, the distance adjustment structure includes a strip hole 16 and a fixing bolt 17. The strip holes 16 are symmetrically opened on both sides of the fixing seat 4, and the fixing bolts 17 pass through the corresponding strip holes 16 and are fastened to the surface of the base 1 and the slide 2.
[0024] See also Figure 2 In order to fix the clamp, in this embodiment, as a preferred technical solution of the utility model, the inner sides of the two movable arms 11 are provided with clamping grooves 10, and the inner walls of the clamping grooves 10 are provided with anti-slip patterns.
[0025] In summary, with the aid of the above technical solution of the utility model, based on the base 1, the gap of the profiling block 6 needs to be 0.5mm to ensure the contact between the hose and the docking piece and the profiling block 6; during assembly, first put the clamp into the clamping groove 10 of the two movable arms 11 of the clamp assembly table 9, and when installing the hose, first pass one end of the hose through the clamp between the movable arms 11, and then fix the hose and the docking piece under the action of the clamping cylinder 7, and the position in contact with the hose and the docking piece needs to be profiling The block 6 is used, and when the two profiling When the block 6 is closed, the hose is fixed. Similarly, the docking piece also needs two profiling blocks 6. When the profiling blocks 6 are closed, the docking piece is fixed; the end of the hose passes through the clamp and the mounting end of the docking piece, and the slide 2 is driven to move for assembly with the help of the output of the docking cylinder 3, and then one of the movable arms 11 is driven to move when the tightening cylinder 14 works, and the two movable arms 11 are tightened with the help of the gear 12 and the rack 13, so that the two movable arms 11 are tightened, the two sides of the clamp are subjected to force, and the clamping size of the clamp is automatically adjusted. The clamp is tightened, and the assembly of a part is completed.
[0026] Finally, it should be noted that in the present utility model, unless otherwise clearly stipulated and limited, terms such as "installation", "setting", "connection", "fixation", and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0027] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. An earless and stepless clamp assembly tool, comprising a base (1), characterized in that: One side of the base (1) is slidably connected to a slide (2), one end of the base (1) is fixed with a docking cylinder (3), the output end of the docking cylinder (3) is fixedly connected to the slide (2), one side surface of the slide (2) and the base (1) are both equipped with clamping mechanisms, and a clamp assembly table (9) is installed between the two clamping mechanisms; The clamping mechanism comprises a fixed seat (4) and a movable seat (5), wherein the fixed seat (4) and the movable seat (5) are arranged in a colinear manner, and the movable seat (5) and the fixed seat (4) are both slidably connected to the surface of the base (1) and the sliding table (2), and a contour block (6) is fixed to one end of each of the fixed seat (4) and the movable seat (5), and adjustment structures are arranged on both sides of the fixed seat (4), and a clamping cylinder (7) is arranged on one side of the movable seat (5), and the cylinder body of the clamping cylinder (7) is respectively fixedly connected to the surface of the base (1) and the sliding table (2); The clamp assembly table (9) comprises a base (8), both sides of the top of the base (8) are slidably connected to movable arms (11), a gear (12) is rotatably connected to the center of the base (8), both sides of the gear (12) are meshingly connected to racks (13), the racks (13) and the inner wall of the base (8) are slidably connected, the ends of the two racks (13) are respectively fixedly connected to the two movable arms (11), and a clamping cylinder (14) is fixed to the outer wall of the base (8), and the output end of the clamping cylinder (14) is fixedly connected to one of the movable arms (11).
2. The earless stepless clamp assembly tool according to claim 1, characterized in that: The profiling block (6) is provided with a profiling groove inside, and the profiling groove is matched with the surface of the rubber hose and the docking piece.
3. The earless stepless clamp assembly tool according to claim 1, characterized in that: The slide (2) and the base (1) are slidably connected via a linear guide rail slider module, and the movable seat (5) and the base (1) and the slide (2) are slidably connected via a linear guide rail slider module.
4. The earless stepless clamp assembly tool according to claim 1, characterized in that: The inner wall of the base (8) is provided with a limiting groove (15), one side of the rack (13) is mounted in the limiting groove (15), and the rack (13) is slidably connected to the base (8) via the limiting groove (15).
5. The earless stepless clamp assembly tool according to claim 1, characterized in that: It also includes a distance adjustment structure, which includes strip holes (16) and fixing bolts (17), wherein the strip holes (16) are symmetrically arranged on both sides of the fixing seat (4), and the fixing bolts (17) respectively penetrate the corresponding strip holes (16) and are fastened to the surfaces of the base (1) and the slide (2).
6. The earless stepless clamp assembly tool according to claim 1, characterized in that: A clamping groove (10) is provided on the inner side of each of the two movable arms (11), and an anti-slip pattern is provided on the inner wall of the clamping groove (10).