Electric bicycle front fork assembling production line

By designing the front fork assembly production line of electric bicycles, using plate chain conveyor belts and fixed components to achieve accurate movement and assembly of the front fork pipe, the problem of inconvenient movement of the front fork pipe in the prior art is solved and the assembly efficiency is improved.

CN222857292UActive Publication Date: 2025-05-13TIANJIN CIC TECH CO LTD
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Patent Information

Application Number
CN202421771549.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-05-13
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

The front forks of existing electric bicycles are large and heavier, which is difficult and inconvenient to move manually, affecting assembly efficiency.

Method used

An electric bicycle fork assembly production line is designed, using a plate-chain conveyor belt and fixing components. The fixed components are driven to move the fork pipe through the conveyor belt to achieve accurate movement and assembly between workstations.

Benefits of technology

It effectively solves the problem of inconvenient movement of the front fork pipe during assembly, realizes stable fixation and precise movement of the front fork, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222857292U_ABST
    Figure CN222857292U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of electric bicycle front fork production, in particular to an electric bicycle front fork assembly production line which comprises a base assembly, a conveying belt is arranged on the outer side of the base assembly and is a plate chain type conveying belt, the conveying belt is composed of a plurality of plate chain units, and a fixing assembly is arranged on one side of each plate chain unit. The fixing assembly comprises a mounting plate, a fixing plate is fixedly mounted on one side of the mounting plate, a limiting plate is fixedly mounted at the bottom of one side of the mounting plate, two pipe grooves are formed in one side of the fixing plate, a limiting sliding groove is formed in the middle of the fixing plate, and the limiting sliding groove is formed in one side of each pipe groove. According to the electric bicycle front fork pipe fixing device, a front fork pipe can be effectively and stably fixed and accurately moved, an electric bicycle front fork can be conveniently assembled, the production efficiency can be effectively improved, and the electric bicycle front fork pipe fixing device has high practical value.
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Description

Technical Field

[0001] The present application relates to the field of electric bicycle front fork production, and in particular to an electric bicycle front fork assembly production line. Background Art

[0002] The electric bicycle front fork assembly line refers to a production line dedicated to the automated or semi-automated assembly of front fork components during the manufacturing process of electric bicycles. The front fork is an important component connecting the front wheel and the frame. It not only bears the functions of support and steering, but also often integrates a shock absorption system to improve riding comfort.

[0003] The existing electric bicycle front fork is large in size and has a certain weight. During assembly, various components need to be fixedly installed on the front fork tube and need to be moved between different workstations. Manual movement is laborious and inconvenient to use. Utility Model Content

[0004] In order to solve the problems raised in the above background technology, the present application provides an electric bicycle front fork assembly production line.

[0005] The above technical objectives of this application are achieved through the following technical solutions:

[0006] An electric bicycle front fork assembly production line includes a base component, a conveyor belt is provided on the outside of the base component, the conveyor belt is a plate chain conveyor belt, and the conveyor belt is composed of a plurality of plate chain units, a fixing component is provided on one side of the plate chain unit, the fixing component includes a mounting plate, a fixing plate is fixedly installed on one side of the mounting plate, a limiting plate is fixedly installed on the bottom of one side of the mounting plate, two pipe grooves are provided on one side of the fixing plate, a limiting slide groove is provided in the middle of the fixing plate, the limiting slide groove is arranged on one side of the pipe groove, and a limiting slider is slidably connected inside the limiting slide groove.

[0007] By adopting the above scheme, a fixing component is provided on one side of the plate chain unit, which is convenient for the fixing component to fix the front fork tube. The rotation of the conveyor belt drives the fixing component to move, thereby driving the front fork tube to move between various stations to realize the assembly of the front fork of the electric bicycle. Through the setting of the mounting plate, the fixing component is conveniently fixed on the conveyor belt. A limit plate is fixedly installed on the bottom of one side of the mounting plate. Two pipe grooves are provided on one side of the fixing plate, which are convenient for the pipe groove to fix the front fork tube and the limit plate to limit the bottom of the front fork tube, thereby facilitating the conveyor belt to accurately move the front fork tube to the processing station for assembly of other parts. The limiting slider is connected by sliding inside the limiting slide groove, which is convenient for the limiting slider to slide outward, so that the limiting slider fixes the front fork tube inside the pipe groove to prevent the front fork tube from falling off during movement.

[0008] Furthermore, a transmission shaft and a threaded rod are rotatably connected between the two pipe grooves inside the fixed plate, the threads at both ends of the threaded rod are in opposite directions, a threaded hole is opened in the middle of the limiting slider, and the threaded hole is threadedly connected to the threaded rod.

[0009] By adopting the above scheme, the threaded hole is threadedly connected to the threaded rod, so that the threaded rod can rotate to drive the two limit sliders to slide along the limit slide groove, thereby controlling the limit slider to fix the front fork tube inside the tube groove.

[0010] Furthermore, a fixed motor is fixedly installed on the top of the fixed plate, a second worm is fixedly installed on the output end of the fixed motor, and the second worm is meshingly connected with a second worm wheel.

[0011] By adopting the above solution, the second worm is meshedly connected with the second worm wheel, so that the motor can be fixed to work, and the second worm drives the second worm wheel to rotate.

[0012] Furthermore, the second worm gear is fixedly connected to the top of the transmission shaft, and the bottom of the transmission shaft is fixedly mounted with a first bevel gear.

[0013] By adopting the above solution, the second worm gear is fixedly connected to the top of the transmission shaft, and the first bevel gear is fixedly installed on the bottom of the transmission shaft, so that the rotation of the second worm gear drives the rotation of the first bevel gear.

[0014] Furthermore, the first bevel gear is meshingly connected with a second bevel gear, and the second bevel gear is fixedly connected to the threaded rod.

[0015] By adopting the above solution, the first bevel gear is meshedly connected with the second bevel gear, and the second bevel gear is fixedly connected to the threaded rod, so that the first bevel gear rotates to make the second bevel gear drive the threaded rod to rotate.

[0016] Furthermore, hinges are fixedly installed at both ends of the plate chain unit, and a fixing buckle is provided on one side of the plate chain unit.

[0017] By adopting the above scheme, hinges are fixedly installed at both ends of the plate chain unit, and a fixing buckle is provided on one side of the plate chain unit to facilitate the hinges at both ends of the plate chain unit to be hinged with the hinges at both ends of the adjacent plate chain units to form a conveyor belt, and a gear hole is opened in the middle of the hinge to facilitate meshing with the driving gear, and the fixing buckle facilitates the fixed assembly to be fixedly installed on the conveyor belt.

[0018] Furthermore, the base assembly includes a base body, the top and bottom of the inner side of the base body are provided with guide rails, the inner sides of the base body are rotatably connected with a rotating shaft, and the two ends of the rotating shaft are fixedly installed with driving gears.

[0019] By adopting the above solution, drive gears are fixedly installed at both ends of the rotating shaft, which makes it easy for the drive gear to engage with the hinge and the drive gear to rotate to drive the conveyor belt to rotate.

[0020] Furthermore, a driving motor is fixedly mounted on the top of the base body, a first worm is fixedly mounted on the output end of the driving motor, the first worm is meshingly connected with a first worm wheel, and the first worm wheel is fixedly connected to one of the rotating shafts.

[0021] By adopting the above scheme, the first worm gear is fixedly connected to one of the rotating shafts, so as to facilitate the operation of the driving motor, so that the first worm drives the first worm gear to rotate, and the driving gear drives the conveyor belt to rotate.

[0022] In summary, this application has the following technical effects:

[0023] A fixing component is provided on one side of the plate chain unit, which is convenient for the fixing component to fix the front fork tube, and the conveyor belt rotates to drive the fixing component to move, thereby driving the front fork tube to move between various workstations, and realizing the assembly of the front fork of the electric bicycle. Through the setting of the mounting plate, it is convenient to fix the fixing component on the conveyor belt, and a limiting plate is fixedly installed at the bottom of one side of the mounting plate. Two pipe grooves are provided on one side of the fixing plate, which are convenient for the pipe groove to fix the front fork tube, and the limiting plate is convenient for limiting the bottom of the front fork tube, so that the conveyor belt can accurately move the front fork tube to the processing station for assembly of other parts, and the limiting slider is connected by sliding inside the limiting slide groove, which is convenient for the limiting slider to slide outward, so that the limiting slider fixes the front fork tube inside the pipe groove, and avoids the front fork tube from falling off during the movement. The utility model can effectively stably fix and accurately move the front fork tube, facilitates the assembly of the front fork of the electric bicycle, can effectively improve the production efficiency, and has high practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is the appearance structure diagram of this application;

[0025] Figure 2 It is a three-dimensional structural diagram of the base assembly of the present application;

[0026] Figure 3 It is a three-dimensional structural diagram of the plate chain unit of the present application;

[0027] Figure 4 is an exploded view of the fixed components of this application;

[0028] Figure 5 This application Figure 4 A magnified view of the structure in center.

[0029] In the figure, 101, base assembly; 10101, base body; 10102, rotating shaft; 10103, driving gear; 10104, guide rail; 10105, driving motor; 10106, first worm; 10107, first worm wheel; 102, conveyor belt; 10201, plate chain unit; 10202, hinge; 10203, fixing buckle; 103, fixing assembly; 10301, installation Plate; 10302, limit plate; 10303, fixed plate; 10304, pipe groove; 10305, limit slide groove; 10306, limit slider; 10307, ​​threaded hole; 10308, fixed motor; 10309, second worm; 10310, transmission shaft; 10311, second worm wheel; 10312, first bevel gear; 10313, threaded rod; 10314, second bevel gear. DETAILED DESCRIPTION

[0030] The present application is further described in detail below with reference to the accompanying drawings.

[0031] Embodiment 1

[0032] Reference Figure 1-5, an electric bicycle front fork assembly production line, including a base component 101, a conveyor belt 102 is arranged on the outside of the base component 101, the conveyor belt 102 is a plate chain conveyor belt, and the conveyor belt 102 is composed of a plurality of plate chain units 10201, a fixing component 103 is arranged on one side of the plate chain unit 10201, and the fixing component 103 is arranged on one side of the plate chain unit 10201, so that the fixing component 103 can fix the front fork tube, and the conveyor belt 102 rotates to drive the fixing component 103 to move, thereby driving the front fork tube to move between various stations, so as to realize the assembly of the electric bicycle front fork, the fixing component 103 includes a mounting plate 10301, and the mounting plate 10301 is arranged to facilitate the fixing component 103 to be fixedly installed on the conveyor belt 102, a fixing plate 10303 is fixedly installed on one side of the mounting plate 10301, a limiting plate 10302 is fixedly installed on the bottom of one side of the mounting plate 10301, and the fixing plate 10301 is fixedly installed on the bottom of one side of the mounting plate 10301. Two pipe grooves 10304 are provided on one side of 303, and a limiting plate 10302 is fixedly installed at the bottom of one side of the mounting plate 10301. Two pipe grooves 10304 are provided on one side of the fixing plate 10303, so that the pipe groove 10304 can fix the front fork tube, and the limiting plate 10302 can limit the bottom of the front fork tube, so as to facilitate the conveyor belt 102 to accurately move the front fork tube to the processing station for assembly of other parts. A limiting slide groove 10305 is provided in the middle of the fixing plate 10303, and the limiting slide groove 10305 is arranged on one side of the pipe groove 10304. The limiting slide groove 10305 is internally slidably connected to a limiting slider 10306, and the limiting slider 10306 is internally slidably connected to the limiting slider 10306 through the limiting slide groove 10305, so that the limiting slider 10306 can slide outward, so that the limiting slider 10306 fixes the front fork tube inside the pipe groove 10304, and prevents the front fork tube from falling off during the movement.

[0033] Embodiment 2

[0034] Reference Figure 1-5A transmission shaft 10310 and a threaded rod 10313 are rotatably connected between the two tube grooves 10304 inside the fixed plate 10303. The threads at both ends of the threaded rod 10313 are in opposite directions. A threaded hole 10307 is opened in the middle of the limit slider 10306. The threaded hole 10307 is threadedly connected to the threaded rod 10313. The threaded hole 10307 is threadedly connected to the threaded rod 10313, so that the threaded rod 10313 can rotate to drive the two limit sliders 10306. The fixing plate 10303 slides along the limiting slide groove 10305, thereby controlling the limiting slide block 10306 to fix the front fork tube inside the tube groove 10304. A fixing motor 10308 is fixedly installed on the top of the fixing plate 10303. A second worm 10309 is fixedly installed on the output end of the fixing motor 10308. The second worm 10309 is meshedly connected with a second worm wheel 10311. The second worm 10309 is meshedly connected with the second worm wheel 10311, which is convenient for fixing the motor 103 08 works, so that the second worm 10309 drives the second worm wheel 10311 to rotate, the second worm wheel 10311 is fixedly connected to the top of the transmission shaft 10310, and the first bevel gear 10312 is fixedly installed at the bottom of the transmission shaft 10310, through the second worm wheel 10311 is fixedly connected to the top of the transmission shaft 10310, the first bevel gear 10312 is fixedly installed at the bottom of the transmission shaft 10310, so that the rotation of the second worm wheel 10311 drives the first bevel gear Wheel 10312 rotates, the first bevel gear 10312 is meshedly connected with the second bevel gear 10314, the second bevel gear 10314 is fixedly connected to the threaded rod 10313, and the first bevel gear 10312 is meshedly connected with the second bevel gear 10314, the second bevel gear 10314 is fixedly connected to the threaded rod 10313, so that the first bevel gear 10312 rotates and the second bevel gear 10314 drives the threaded rod 10313 to rotate.

[0035] Embodiment 3

[0036] Reference Figure 1-5, hinges 10202 are fixedly installed at both ends of the plate chain unit 10201, and a fixing buckle 10203 is provided on one side of the plate chain unit 10201. The hinges 10202 are fixedly installed at both ends of the plate chain unit 10201, and a fixing buckle 10203 is provided on one side of the plate chain unit 10201, so that the hinges 10202 at both ends of the plate chain unit 10201 and the hinges 10202 at both ends of the adjacent plate chain units 10201 are hinged to form a conveyor belt 102, and a gear hole is opened in the middle of the hinge 10202, which is convenient for meshing with the driving gear 10103. The fixing buckle 10203 is convenient for fixing the fixing component 103 on the conveyor belt 102. The base component 101 includes a base body 10101, and the top and bottom of the inner side of the base body 10101 are provided with guide rails 10104. The inner ends of the base body 10101 are rotatably connected with a rotating shaft 10102. Driving gears 10103 are fixedly installed at both ends of the rotating shaft 10102. The driving gears 10103 are fixedly installed at both ends of the rotating shaft 10102, so that the driving gear 10103 is meshed with the hinge 10202, so that the driving gear 10103 rotates to drive the conveyor belt 102 to rotate. A driving motor 10105 is fixedly installed on the top of the base body 10101, and a first worm 10106 is fixedly installed on the output end of the driving motor 10105. The first worm 10106 is meshed and connected with the first worm wheel 10107. The first worm wheel 10107 is fixedly connected to one of the rotating shafts 10102. The first worm wheel 10107 is fixedly connected to one of the rotating shafts 10102, so that the driving motor 10105 works, so that the first worm 10106 drives the first worm wheel 10107 to rotate, thereby causing the driving gear 10103 to drive the conveyor belt 102 to rotate.

[0037] Specifically, hinges 10202 are fixedly installed at both ends of the plate chain unit 10201, and a fixing buckle 10203 is provided on one side of the plate chain unit 10201, so that the hinges 10202 at both ends of the plate chain unit 10201 and the hinges 10202 at both ends of the adjacent plate chain units 10201 can be hinged to form a conveyor belt 102, and a gear hole is opened in the middle of the hinge 10202 to facilitate meshing with the driving gear 10103. The fixing buckle 10203 facilitates the fixing component 103 to be fixedly installed on the conveyor belt 102, and the driving gear 10103 is fixedly installed at both ends of the rotating shaft 10102, so that the driving gear 10103 can mesh with the hinge 10202, and the driving gear 10103 can be rotated conveniently. The conveyor belt 102 is driven to rotate, and the first worm gear 10107 is fixedly connected to one of the rotating shafts 10102 to facilitate the operation of the driving motor 10105, so that the first worm 10106 drives the first worm gear 10107 to rotate, thereby causing the driving gear 10103 to drive the conveyor belt 102 to rotate. Through the setting of the mounting plate 10301, it is convenient to fix the fixing component 103 on the conveyor belt 102, and the limiting plate 10302 is fixedly installed on the bottom of one side of the mounting plate 10301. Two pipe grooves 10304 are provided on one side of the fixing plate 10303, so that the pipe groove 10304 can fix the front fork tube, and the limiting plate 10302 can limit the bottom of the front fork tube, thereby It is convenient for the conveyor belt 102 to accurately move the front fork tube to the processing station for assembly of other parts. The limiting slider 10306 is connected to the limiting slide groove 10305 through internal sliding connection, which is convenient for the limiting slider 10306 to slide outward, so that the limiting slider 10306 fixes the front fork tube inside the tube groove 10304 to prevent the front fork tube from falling off during the movement. The second worm gear 10311 is meshed and connected with the second worm gear 10309, which is convenient for fixing the motor 10308 to work, so that the second worm gear 10309 drives the second worm gear 10311 to rotate, and the second worm gear 10311 is fixedly connected to the top of the transmission shaft 10310, and the bottom of the transmission shaft 10310 is fixedly installed with the first The bevel gear 10312 is convenient for the rotation of the second worm gear 10311 to drive the first bevel gear 10312 to rotate. The second bevel gear 10314 is meshedly connected with the first bevel gear 10312. The second bevel gear 10314 is fixedly connected to the threaded rod 10313, so that the first bevel gear 10312 can rotate to make the second bevel gear 10314 drive the threaded rod 10313 to rotate. It is threadedly connected to the threaded rod 10313 through the threaded hole 10307, ​​so that the rotation of the threaded rod 10313 drives the two limit sliders 10306 to slide along the limit slide groove 10305, thereby controlling the limit slider 10306 to fix the front fork tube inside the tube groove 10304.

[0038] This specific embodiment is merely an explanation of the present application and is not a limitation of the present application. After reading this specification, those skilled in the art may make modifications to the present embodiment without any creative contribution as needed, but such modifications are protected by the patent law as long as they are within the scope of the claims of the present application.

Claims

1. An electric bicycle front fork assembly production line, characterized in that: The invention comprises a base assembly (101), wherein a conveyor belt (102) is arranged on the outside of the base assembly (101), wherein the conveyor belt (102) is a plate chain conveyor belt, and the conveyor belt (102) is composed of a plurality of plate chain units (10201), wherein a fixing assembly (103) is arranged on one side of the plate chain unit (10201), wherein the fixing assembly (103) comprises a mounting plate (10301), wherein a fixing plate (10303) is fixedly mounted on one side of the mounting plate (10301), wherein a limiting plate (10302) is fixedly mounted on the bottom of one side of the mounting plate (10301), wherein two pipe grooves (10304) are arranged on one side of the fixing plate (10303), wherein a limiting slide groove (10305) is arranged in the middle of the fixing plate (10303), wherein the limiting slide groove (10305) is arranged on one side of the pipe groove (10304), and wherein a limiting slider (10306) is slidably connected to the inside of the limiting slide groove (10305).

2. The electric bicycle front fork assembly line according to claim 1, characterized in that: A transmission shaft (10310) and a threaded rod (10313) are rotatably connected between the two tube grooves (10304) inside the fixed plate (10303), the threads at both ends of the threaded rod (10313) are in opposite directions, a threaded hole (10307) is provided in the middle of the limit slider (10306), and the threaded hole (10307) is threadedly connected to the threaded rod (10313).

3. The electric bicycle front fork assembly line according to claim 2, characterized in that: A fixed motor (10308) is fixedly mounted on the top of the fixed plate (10303), a second worm (10309) is fixedly mounted on the output end of the fixed motor (10308), and the second worm (10309) is meshingly connected with a second worm wheel (10311).

4. The electric bicycle front fork assembly line according to claim 3, characterized in that: The second worm gear (10311) is fixedly connected to the top of the transmission shaft (10310), and the bottom of the transmission shaft (10310) is fixedly mounted with a first bevel gear (10312).

5. The electric bicycle front fork assembly production line according to claim 4, characterized in that: The first bevel gear (10312) is meshingly connected with a second bevel gear (10314), and the second bevel gear (10314) is fixedly connected to the threaded rod (10313).

6. The electric bicycle front fork assembly line according to claim 5, characterized in that: Hinges (10202) are fixedly installed at both ends of the plate chain unit (10201), and a fixing buckle (10203) is provided on one side of the plate chain unit (10201).

7. The electric bicycle front fork assembly line according to claim 6, characterized in that: The base assembly (101) comprises a base body (10101), the top and bottom of the inner side of the base body (10101) are provided with guide rails (10104), the inner two ends of the base body (10101) are rotatably connected to a rotating shaft (10102), and the two ends of the rotating shaft (10102) are fixedly mounted with driving gears (10103).

8. The electric bicycle front fork assembly line according to claim 7, characterized in that: A driving motor (10105) is fixedly mounted on the top of the base body (10101); a first worm (10106) is fixedly mounted on the output end of the driving motor (10105); the first worm (10106) is meshingly connected to a first worm wheel (10107); and the first worm wheel (10107) is fixedly connected to one of the rotating shafts (10102).