Chip removal guide rail for machine tool
By designing a chip-exhaust rail for machine tools that combines folding plates and supercharged splitter boxes, the problem of difficult cleaning of machine tools' chips in the prior art is solved, and efficient removal of debris inside and outside the guide rail is achieved, ensuring processing accuracy and continuous operation of the equipment.
Patent Information
- Application Number
- CN202422162411.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-09-04
AI Technical Summary
It is difficult to efficiently clean chips after machining of existing machine tool guides, resulting in dust and debris mixing with lubricating oil, making it difficult to remove, affecting the processing accuracy and continuous operation of the equipment.
A chip removal guide rail for machine tools is designed, using a structure that combines a folding line plate and a pressurized splitter box. By manually adjusting the position of the fixture and jet disk, the drive box and air pump are started, so that the jet pipe can spray high-pressure airflow or cleaning liquid mist, taking away the metal dust and debris on the guide rail.
It realizes efficient removal of metal debris on the surface and inside of the machine guide rail, ensures processing accuracy and continuous operation of the equipment, and avoids equipment failures caused by chip residues.
Smart Images

Figure CN222857455U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machine tools, in particular to a chip removal guide rail for machine tools. Background Art
[0002] When the existing machine tools are performing mechanical processing, the parts to be processed are first installed and positioned on the machine tool guide rails by means of a fixture, and then the machine tool is started and the corresponding tool is used to complete the mechanical processing. The chips generated by the processing fall on the machine tool guide rails, especially for large parts or parts to be processed with a large size. More chips will be generated and accumulated on the guide rails, which not only brings trouble to the installation and positioning of the parts, but also makes the cleaning of the chips more troublesome. If the cleaning is not performed in time, the continuous processing capacity of the machine tool will be affected.
[0003] After searching, the patent publication number CN104440123B discloses a patent named "A chip removal guide rail for machine tools". The technical problem to be solved is to remove the iron chips in the guide rails such as T-slots by manual cleaning. This method is inefficient, and some chips are difficult to clean and will remain in the machine tool guide rails, affecting the installation and positioning accuracy of the machine tool guide rails. It has the advantages of reasonable structural design, convenient operation and low production cost. It can realize chip removal after mechanical processing, solves the problem of difficult chip cleaning in traditional machine tool guide rails, prepares for subsequent mechanical processing, and ensures the smooth progress of mechanical processing; but there are still the following disadvantages that need to be solved: most of the chips fall off, and there is still dust and chips that are adhered and mixed by lubricating oil, which is not easy to remove. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a chip removal guide rail for machine tools.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A chip removal guide rail for a machine tool comprises a mounting seat, a slide rail is fixedly installed in the middle of the top of the mounting seat, and a rectangular protrusion is fixedly arranged in the middle of the top of the slide rail, a folding plate is slidably installed on the top of the slide rail, and a third slide groove is opened at the top of one side of the folding plate, a second slide groove is opened at the upper end of one side of the folding plate, and a booster diverter box is fixedly installed on the outer wall of the bottom end of the other side of the folding plate, a plurality of fixing parts are slidably installed inside the third slide groove, and a conduction tube is fixedly connected to the bottom end of each fixing part, a jet disk is obliquely fixedly installed on the bottom end of each of the conduction tubes, and a plurality of jet disks are fixedly connected to the bottom ends of jet pipes, injection ports are arranged at both ends of the jet pipe, and bristles are arranged on the outer walls of both sides of the jet pipe.
[0007] Preferably, air pressure columns are fixedly installed on both sides of the bottom end of the folding plate, and a slide seat is fixedly installed on the bottom end of the air pressure column, and the slide seat is composed of two rectangular plates vertically stacked up and down.
[0008] Preferably, rectangular plates are fixedly installed on both ends of the outer wall at the bottom end of the other side of the folding plate, and rotating wheels are rotatably installed at the bottom ends of the two rectangular plates. The opposite ends of the two rotating wheels are abutted against the rectangular protrusions. A driving box is provided at the top of the two rotating wheels, and the driving box is located at the top ends of the two rectangular plates.
[0009] Preferably, flange interfaces are provided at both ends of the booster diverter box, and an air pump is fixedly installed on one of the flange interfaces, and a cleaning liquid pipeline is fixedly connected to the other flange interface.
[0010] Preferably, first sliding grooves are provided at both ends of the mounting seat, and the sliding seat is slidably sleeved inside the first sliding grooves.
[0011] Preferably, a guide pipe is fixedly connected between the other side of the circumference of the plurality of conduction cylinders and the top of the booster shunt box, and the guide pipe is located inside the second chute.
[0012] The beneficial effects of the utility model are:
[0013] 1. The utility model proposes a chip removal guide rail for machine tools, in which a staff member manually inserts a folding plate between a mounting seat and the top end of a slide rail, and adjusts the positions of a plurality of fixings and a jet disk, and then starts a driving box to rotate the two wheels, thereby moving the folding plate along the rectangular protrusion at the top end of the slide rail, and connecting an air pump or a cleaning liquid pipeline through a flange interface of a booster diverter box, thereby allowing a plurality of jet disks and jet tubes to spray high-pressure airflow or cleaning liquid mist onto the inside and surface of the slide rail, thereby taking away metal dust and debris mixed with the lubricating oil, and injection ports are provided at both ends of the jet tube, and bristles are provided on the outer walls on both sides of the jet tube to ensure that metal debris on the surface and inside of the slide rail are removed.
[0014] 2. The utility model proposes a chip removal guide rail for machine tools, which is provided with a first slide groove at both ends of a mounting seat, and air pressure columns and slide seats are arranged on both sides of the bottom end of a fold line plate, and the slide seat is composed of two rectangular plates vertically stacked up and down, so that the slide seat extends the first slide groove to slide, and the air pressure column has a supporting effect on the fold line plate, which helps to enhance the stability of the fold line plate when moving at the top end of the slide rail. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of a chip removal guide rail for a machine tool proposed by the utility model;
[0016] Figure 2 This is a rear view structural schematic diagram of a chip removal guide folding plate for a machine tool proposed by the utility model;
[0017] Figure 3This is a bottom view structural schematic diagram of a chip removal guide folding plate for a machine tool proposed by the utility model;
[0018] Figure 4 The utility model is a schematic structural diagram of a chip removal guide rail jet disk for a machine tool.
[0019] In the figure: 1 mounting seat, 2 slide rail, 3 rectangular protrusion, 4 workbench, 5 first slide groove, 6 folding plate, 7 air pressure column, 8 slide seat, 9 rectangular plate, 10 drive box, 11 rotating wheel, 12 air pump, 13 booster diverter box, 14 flange interface, 15 second slide groove, 16 third slide groove, 17 fixing part, 18 guide tube, 19 conduction tube, 20 jet disk, 21 jet tube, 22 bristles. DETAILED DESCRIPTION
[0020] Reference Figure 1-4 A chip removal guide rail for a machine tool comprises a mounting seat 1, a slide rail 2 is fixedly mounted in the middle of the top of the mounting seat 1, and a rectangular protrusion 3 is fixedly arranged in the middle of the top of the slide rail 2, a folding plate 6 is slidably mounted on the top of the slide rail 2, and a third slide groove 16 is opened at the top of one side of the folding plate 6, a second slide groove 15 is opened at the upper end of one side of the folding plate 6, a booster shunt box 13 is fixedly mounted on the outer wall of the bottom end of the other side of the folding plate 6, a plurality of fixing members 17 are slidably mounted inside the third slide groove 16, and a conduction cylinder 19 is fixedly connected to the bottom end of each fixing member 17, a jet disk 20 is obliquely fixedly mounted on the bottom end of each conduction cylinder 19, a plurality of jet disks 20 are fixedly connected to the bottom ends of jet pipes 21, injection ports are arranged at both ends of the jet pipe 21, and bristles 22 are arranged on the outer walls of both sides of the jet pipe 21.
[0021] In the utility model, air pressure columns 7 are fixedly installed on both sides of the bottom end of the folding plate 6, and a slide seat 8 is fixedly installed on the bottom end of the air pressure column 7. The slide seat 8 is composed of two rectangular plates vertically stacked up and down;
[0022] Rectangular plates 9 are fixedly installed at both ends of the outer wall at the bottom end of the other side of the folding plate 6, and rotating wheels 11 are rotatably installed at the bottom ends of the two rectangular plates 9, and the opposite ends of the circumferences of the two rotating wheels 11 are in contact with the rectangular protrusions 3. A driving box 10 is provided at the top of the two rotating wheels 11, and the driving box 10 is located at the top of the two rectangular plates 9;
[0023] Both ends of the booster shunt box 13 are provided with flange interfaces 14, and an air pump 12 is fixedly installed on one of the flange interfaces 14, and a cleaning liquid pipeline is fixedly connected to the other flange interface 14;
[0024] The mounting seat 1 has first slide grooves 5 at both ends, and the slide seat 8 is slidably sleeved inside the first slide grooves 5;
[0025] A flow guide pipe 18 is fixedly connected between the other side of the circumference of the plurality of conduction tubes 19 and the top of the booster manifold box 13 , and the flow guide pipe 18 is located inside the second chute 15 .
[0026] Working principle: The staff manually inserts the folding plate 6 into the top of the mounting seat 1 and the slide rail 2, and adjusts the positions of the multiple fixings 17 and the jet disc 20, then starts the driving box 10 to rotate the two wheels 11, thereby moving the folding plate 6 along the rectangular protrusion 3 at the top of the slide rail 2, and connects the air pump 12 or the cleaning liquid pipeline through the flange interface 14 of the booster diverter box 13, thereby allowing the multiple jet discs 20 and the jet pipe 21 to spray high-pressure airflow or cleaning liquid mist to the inside and surface of the slide rail 2, thereby taking away the metal dust and debris mixed with the lubricating oil, and the two ends of the jet pipe 21 are provided with injection ports, and the outer walls of the two sides of the jet pipe 21 are provided with bristles 22 to ensure that the metal debris on the surface and inside of the slide rail 2 is removed;
[0027] A first slide groove 5 is opened at both ends of the mounting seat 1, and a pneumatic column 7 and a slide seat 8 are arranged on both sides of the bottom end of the folding plate 6. The slide seat 8 is composed of two rectangular plates vertically stacked up and down, so that the slide seat 8 extends the first slide groove 5 to slide. The pneumatic column 7 has a supporting effect on the folding plate 6, which helps to enhance the stability of the folding plate 6 when moving at the top end of the slide rail 2.
[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A chip removal guide rail for a machine tool, comprising a mounting seat (1), a slide rail (2) fixedly mounted in the middle of the top of the mounting seat (1), and a rectangular protrusion (3) fixedly arranged in the middle of the top of the slide rail (2), wherein the slide rail (2) and the rectangular protrusion (3) are characterized in that: A folding plate (6) is slidably mounted on the top of the slide rail (2), and a third slide groove (16) is provided on the top of one side of the folding plate (6), and a second slide groove (15) is provided on the upper end of one side of the folding plate (6). A booster diverter box (13) is fixedly mounted on the outer wall of the bottom end of the other side of the folding plate (6), and a plurality of fixing members (17) are slidably mounted inside the third slide groove (16), and a conductive tube (19) is fixedly connected to the bottom end of each fixing member (17), and a jet disk (20) is obliquely fixedly mounted on the bottom end of each conductive tube (19), and a plurality of jet disks (20) are fixedly connected to the bottom ends of jet pipes (21), and jet ports are provided at both ends of the jet pipes (21), and bristles (22) are provided on the outer walls of both sides of the jet pipes (21).
2. A chip removal guide rail for machine tools according to claim 1, characterized in that: Air pressure columns (7) are fixedly installed on both sides of the bottom end of the folding plate (6), and a slide seat (8) is fixedly installed on the bottom end of the air pressure column (7), and the slide seat (8) is composed of two rectangular plates vertically stacked up and down.
3. A chip removal guide rail for a machine tool according to claim 1, characterized in that: Rectangular plates (9) are fixedly mounted on both ends of the outer wall at the bottom end of the other side of the folding plate (6), and rotating wheels (11) are rotatably mounted on the bottom ends of the two rectangular plates (9), and the circumferential opposite ends of the two rotating wheels (11) are in contact with the rectangular protrusion (3), and driving boxes (10) are arranged at the top ends of the two rotating wheels (11), and the driving box (10) is located at the top ends of the two rectangular plates (9).
4. A chip removal guide rail for machine tools according to claim 1, characterized in that: Both ends of the booster diverter box (13) are provided with flange interfaces (14), one of the flange interfaces (14) is fixedly mounted with an air pump (12), and the other flange interface (14) is fixedly connected with a cleaning liquid pipeline.
5. The chip removal guide rail for machine tools according to claim 2, characterized in that: The mounting seat (1) is provided with first sliding grooves (5) at both ends, and the sliding seat (8) is slidably sleeved inside the first sliding grooves (5).
6. The chip removal guide rail for machine tools according to claim 1, characterized in that: A flow guide pipe (18) is fixedly connected between the other side of the circumference of the plurality of conduction cylinders (19) and the top of the booster diverter box (13), and the flow guide pipe (18) is located inside the second slide groove (15).
Citation Information
Patent Citations
Chip removal guide rail for machine tool
CN104440123B