Bearing bush clamp

By designing a special fixture for bearing shell coating, the problem of low coating efficiency caused by the lack of special fixtures in the coating equipment in the prior art is solved, and efficient coating for clamping multiple bearing shells at one time is achieved.

CN222857752UActive Publication Date: 2025-05-13东亚纳米科技(厦门)有限公司
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Patent Information

Application Number
CN202421660952.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-05-13
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The existing coating equipment lacks special fixtures, which leads to manual lifting and fixing when coating the inner surface of the bearing shell, which is time-consuming and inefficient, and there is no special fixture that can clamp multiple bearing shells at one time.

Method used

A shaft and shingle clamp is designed, including a fixed shaft, a fixing member and a support rod. Multiple fixing members can be penetrated at one time on the fixed shaft. Each fixing member can clamp multiple bearings. The fixing member is raised by the support rod to avoid the inconvenience of manual lifting.

Benefits of technology

Through this fixture, multiple bearing shells can be coated at one time, greatly improving the coating efficiency, easy installation and disassembly, and solving the problem of time-consuming and labor-intensive coating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The bearing bush clamp comprises a fixing shaft, fixing pieces and a supporting rod, and the fixing shaft vertically and upwards penetrates through the supporting rod and the multiple fixing pieces in sequence; the fixing part comprises a bottom plate and a plurality of limiting plates arranged on the bottom plate, limiting blocks are arranged at the tail ends of the two sides of each limiting plate, an open cavity used for containing the bearing bush to be plated is formed among the limiting plates, the limiting blocks and the bottom plate, and the limiting plates and the limiting blocks are attached to the outer side face and the end faces of the two sides of the bearing bush to be plated correspondingly. According to the bearing bush clamp, a plurality of fixing pieces can be arranged on the fixing shaft in a penetrating mode at a time, each fixing piece is provided with a plurality of limiting plates, a plurality of bearing bushes can be fixed at the same time, the film coating efficiency is improved, the fixing pieces are heightened through the supporting rods, inconvenience caused by manual heightening is avoided, dismounting and mounting are convenient and fast, and clamping is convenient and reliable. And meanwhile, the fixing shaft can drive the fixing piece to rotate, so that the bearing bushes to be plated rotate around the fixing shaft, the inner side surfaces of the bearing bushes are uniformly plated with film layers, and the quality of bearing bush bodies is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of bearing processing, and in particular to a bearing fixture. Background Art

[0002] The bearing is the part of the sliding bearing that directly contacts the shaft. It is very smooth and is generally made of wear-resistant materials such as bronze and anti-friction alloy. It is in the shape of a semi-cylindrical surface in the shape of a tile. Its function is to bear the force applied by the journal, maintain the stability of the oil film, make the bearing work smoothly and reduce the friction loss of the bearing. As modern engines develop towards lightweight, high speed, high load and long life, the requirements for the mechanical properties and service life of the bearing are also increasing. The use of surface coating technology can solve the problems of traditional bearings that are not wear-resistant and have a large friction coefficient, effectively improve the service life of the workpiece, and at the same time ensure the reliability of the equipment, greatly reduce maintenance costs and improve safety. However, some existing coating equipment lacks a special fixture in the process of coating the inner surface of the bearing, and the operator needs to raise the bearing and fix it by himself, which results in a long time to install a workpiece. There is no special fixture that can clamp multiple bearings at one time, which makes the coating time-consuming and labor-intensive, and the efficiency is low. Utility Model Content

[0003] In view of the above-mentioned problem of lack of a special coating fixture for clamping multiple bearings at one time, which leads to long installation time and low coating efficiency, the present application proposes a bearing fixture to solve the above-mentioned problem.

[0004] The present application proposes a bearing clamp, comprising a fixed shaft, a plurality of fixing parts and a support rod, wherein the fixed shaft vertically upwardly passes through the support rod and the plurality of fixing parts in sequence; the fixing parts comprise a base plate and a plurality of limit plates arranged on the base plate, limit blocks are arranged at both end portions of the limit plates, an open cavity for placing the bearing to be plated is formed between the limit plates, the limit blocks and the base plate, and the limit plates and the limit blocks are respectively fitted with the outer side surface and both side end surfaces of the bearing to be plated.

[0005] By adopting the above technical solution, a bearing clamp is provided, on which a plurality of fixing parts can be passed through the fixed shaft at one time, and each fixing part can clamp a plurality of bearings, so that a plurality of bearings can be coated at one time, which greatly improves the processing efficiency. At the same time, the fixing parts are fixed at a specified height by supporting rods, which avoids the inconvenience of manual raising and facilitates installation and disassembly.

[0006] Preferably, the width of the limiting block is not longer than the thickness of the bearing shell to be plated.

[0007] By adopting the above technical solution, the fixing of the bearing to be plated is ensured while preventing the limiting block from protruding to the inner side of the bearing to be plated and affecting the coating.

[0008] Preferably, the periphery of the bottom plate is evenly cut into a plurality of semicircular rings with openings facing outwards, a corresponding limiting plate is arranged on each semicircular ring, and the plurality of limiting plates are evenly spaced and arranged along the periphery of the bottom plate.

[0009] By adopting the above technical solution, the inner side surfaces of several bearing shells to be plated face outwards and are evenly fixed at intervals on the periphery of the bottom plate, so as to facilitate the coating of the inner side surfaces.

[0010] Preferably, the limiting plate and the limiting block are integrally formed and fixed to the bottom plate by welding.

[0011] By adopting the above technical solution, the stability among the limiting plate, the limiting block and the bottom plate is ensured.

[0012] Preferably, the number of the limiting plates on each of the fixing members is five.

[0013] By adopting the above technical solution, one fixing part can fix five bearing shells to be plated at one time.

[0014] Preferably, a through hole is provided at the center of the bottom plate, and the through hole has a shape and size that matches the fixed axis.

[0015] By adopting the above technical solution, the fixed shaft can penetrate into the center of the fixing part, and can drive the fixing part to rotate around the axis, thereby causing a plurality of bearing shells to be plated to rotate around the axis.

[0016] Preferably, the cross section of the fixed shaft and the shape of the through hole are both D-shaped.

[0017] By adopting the above technical solution, the fixing member rotates synchronously with the rotation of the fixed shaft, and the fixed shaft and the fixing member can be prevented from rotating relative to each other during the rotation, thereby making several bearings to be plated rotate synchronously around the fixed shaft.

[0018] Preferably, a through hole is opened at the center of the support rod, and the size of the through hole is smaller than the size of the bottom plate and not smaller than the size of the fixed shaft.

[0019] By adopting the above technical solution, the fixed shaft can be inserted into the support rod, and the upper surface of the support rod can abut against the lower surface of the base plate, thereby limiting the fixing part and preventing it from falling under the action of gravity, thereby raising the bearing shell to be plated to a specified height for coating.

[0020] Preferably, the fixed shaft comprises a fixing portion and a connecting portion, a support plate is provided between the fixing portion and the connecting portion, and the fixing portion, the connecting portion and the support plate are fixed by welding.

[0021] By adopting the above technical solution, the connecting part can be connected to the coating equipment, and the fixing part can be driven to rotate by the driving device. At the same time, the welding fixing method ensures the stability of the connection between the fixing part, the connecting part and the supporting plate.

[0022] Preferably, the outer ring size of the support plate is larger than the outer ring size of the support rod, and the upper surface of the support plate can abut against the lower surface of the support rod.

[0023] By adopting the above technical solution, the support rod is limited to prevent it from falling under the action of gravity, thereby indirectly providing strong support for the bearing to be plated.

[0024] In summary, the present application includes at least one of the following beneficial technical effects:

[0025] 1. A special clamp for fixing bearing shells during coating is provided. Multiple fixing parts can be passed through the fixing shaft of the bearing shell clamp at one time. Each fixing part is provided with several limit plates, which can fix multiple bearing shells at the same time, thereby greatly improving the coating efficiency. The fixing parts are raised by supporting rods, avoiding the inconvenience of manual raising, and the assembly and disassembly are convenient.

[0026] 2. The fixed shaft of the bearing fixture can drive the fixed part to rotate, thereby causing several bearings to be plated to rotate around the fixed shaft, so that the film layer can be evenly plated on the inner surface of each bearing, thereby improving the quality of the bearing body. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The accompanying drawings are included to provide a further understanding of the embodiments and are incorporated into and constitute a part of this specification. The accompanying drawings illustrate the embodiments and are used together with the description to explain the principles of the present application. It will be easy to recognize other embodiments and many expected advantages of the embodiments because they become better understood by reference to the following detailed description. The elements of the drawings are not necessarily to scale with each other. The same reference numerals refer to corresponding similar parts.

[0028] Figure 1 It is a structural schematic diagram of a bearing bush clamp according to an embodiment of the utility model.

[0029] Figure 2 It is a structural schematic diagram of a fixing member of a specific embodiment of the utility model.

[0030] Figure 3 It is an exploded view of a fixing member according to a specific embodiment of the utility model.

[0031] Figure 4 It is another view of a bearing bush clamp of a specific embodiment of the utility model.

[0032] Figure 5 yes Figure 4A partial enlarged schematic diagram of part A.

[0033] Figure 6 yes Figure 4 A partial enlarged schematic diagram of part B.

[0034] Explanation of the reference numerals: 1. fixed shaft; 11. fixed portion; 12. support plate; 13. connecting portion; 2. fixing member; 21. bottom plate; 22. limiting plate; 23. limiting block; 24. through hole; 3. support rod; 31. through hole. DETAILED DESCRIPTION

[0035] The present application will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant invention, rather than to limit the invention. It should also be noted that, for ease of description, only the parts related to the relevant invention are shown in the accompanying drawings.

[0036] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0037] A bearing bushing clamp disclosed in an embodiment of the present application, Figure 1 It is a structural schematic diagram of a bearing bush clamp of an embodiment of the utility model. As shown in the figure, the bearing bush clamp comprises a fixed shaft 1, a plurality of fixing members 2 and a support rod 3. The fixed shaft 1 vertically passes through the support rod 3 and the plurality of fixing members 2 in sequence upward; a plurality of fixing members 2 can be passed through the fixed shaft 1 of the bearing bush clamp at one time, and each fixing member 2 can clamp a plurality of bearing bushes at one time, thereby greatly improving the efficiency of coating, and the fixing member 2 is raised by the support rod 3 to avoid the inconvenience of manual raising. The specific principle and structure are combined Figures 2 to 6 Detailed description.

[0038] Figure 2 It is a structural schematic diagram of a fixing member of a specific embodiment of the utility model. Figure 3 This is an exploded view of a fixing member of a specific embodiment of the utility model, combined with Figure 2 and Figure 3 The fixing part 2 includes a base plate 21 and a plurality of limit plates 22 arranged on the base plate 21. Limit blocks 23 are arranged at the ends of both sides of the limit plates 22. An open cavity for placing the bearing to be plated is formed between the limit plates 22, the limit blocks 23 and the base plate 21. The limit plates 22 and the limit blocks 23 are respectively fitted with the outer side surfaces and both side end surfaces of the bearing to be plated, so that the bearing to be plated can be fixed in the open cavity, thereby realizing the clamping of multiple bearings, which is convenient and reliable.

[0039] In a specific embodiment, the outer periphery of the base plate 21 is evenly cut into a number of semicircular rings with openings facing outward, and a limiting plate 22 is correspondingly arranged on each semicircular ring. The limiting plates 22 are evenly arranged along the outer periphery of the base plate 21, so that the inner side surfaces of the bearings to be plated face outward and are evenly fixed on the outer periphery of the base plate 21 to facilitate coating of the inner side surfaces.

[0040] In a specific embodiment, the width of the limit block 23 is not longer than the thickness of the bearing to be plated, which ensures the fixation of the bearing to be plated while preventing the limit block 23 from protruding to the inner side of the bearing to be plated and affecting the coating. The limit plate 22 is consistent with the limit block 23 in height and is not lower than the height of the bearing to be plated.

[0041] In a specific embodiment, the limiting plate 22 and the limiting block 23 are integrally formed and fixed to the bottom plate 21 by welding, so as to ensure the stability among the limiting plate 22 , the limiting block 23 and the bottom plate 21 .

[0042] Figure 4 This is another view of a bearing bush fixture of a specific embodiment of the utility model. Figure 5 yes Figure 4 A partial enlarged schematic diagram of part A in the figure. Figure 6 yes Figure 4 A partial enlarged schematic diagram of part B in the middle, combined with Figures 4 to 6 The coordination among the various structures of the bearing fixture is further explained.

[0043] Combination Figure 5 In a specific embodiment, the fixed shaft 1 includes a fixed portion 11 and a connecting portion 13, a support plate 12 is arranged between the fixed portion 11 and the connecting portion 13, and the fixed portion 11, the connecting portion 13 and the support plate 12 are fixed by welding, thereby ensuring the stability of the connection between the fixed portion 11, the connecting portion 13 and the support plate 12. The connecting portion 13 can be connected to the coating equipment and cooperate with the driving device to drive the fixed portion 11 to rotate.

[0044] In a specific embodiment, a through hole 31 is provided at the center of the support rod 3 , so that the fixing portion 11 of the fixing shaft 1 can penetrate into the support rod 3 .

[0045] In a specific embodiment, the outer ring size of the support plate 12 is larger than the outer ring size of the support rod 3. The upper surface of the support plate 12 can resist the lower surface of the support rod 3 to limit the support rod 3 and prevent it from falling under the action of gravity, thereby indirectly providing strong support for the bearing to be plated.

[0046] Combination Figure 6In a specific embodiment, a through hole 24 is opened in the center of the bottom plate 21. The through hole 24 has a shape and size that is compatible with the fixing portion 11 of the fixed shaft 1, so that the fixing portion 11 can penetrate into the center of the fixing member 2 and can drive the fixing member 2 to rotate around the axis, thereby causing several bearings to be plated to rotate around the axis.

[0047] In a specific embodiment, a through hole 31 is opened in the center of the support rod 3. The size of the through hole 31 is smaller than the size of the base plate 21, but not smaller than the size of the fixing portion 11 of the fixed shaft 1, so that the fixed shaft 1 can pass through the support rod 3, and the upper surface of the support rod 3 can be against the lower surface of the base plate 21. The fixing part 2 is fixed at a specified height under the action of gravity and the support of the support rod 3 to achieve positioning, so that the bearing to be plated is raised to a specified height for coating.

[0048] In a specific embodiment, the cross-section of the fixing portion 11 of the fixed shaft 1 and the shape of the through hole 24 are both D-shaped, and the diameter Φ of the arc portion of the through hole 24 is approximately 20 mm, and the distance between the midpoint of the straight portion and the vertex of the arc portion is 18 mm, so that the fixing part 2 rotates synchronously with the rotation of the fixed shaft 1, and then a plurality of bearings to be plated rotate synchronously around the fixed shaft 1.

[0049] In a specific embodiment, the periphery of the bottom plate 21 is evenly cut into five semicircular rings with openings facing outwards. The outer diameter Φ of the semicircular rings on the periphery of the bottom plate 21 is 40 mm, and the inner diameter φ is 30 mm. A stop plate 22 is correspondingly arranged on each semicircular ring. The five stop plates 22 are evenly arranged along the periphery of the bottom plate 21. The height of the stop plate 22 is 20 mm, and its cross section is also a semicircular ring. The outer radius R is 20 mm, and the inner radius r is 18.27 mm. The ends of both sides of each stop plate 22 are connected to the stop blocks 23. The stop blocks 23 have a height of 20 mm, a length of 2 mm, and a width of 2 mm.

[0050] In a specific embodiment, there are multiple fixing parts 2, and the multiple fixing parts 2 are stacked and strung on the fixed shaft 1. The multiple fixing parts 2 are fixed under the support of gravity and the support rod 3, so that a large number of bearings to be plated can be clamped at one time. Fifteen fixing parts 2 can be placed on a fixed shaft 1 at one time.

[0051] The implementation principle of a bearing fixture in the embodiment of the present application is as follows: the fixed shaft 1 is placed in the coating space of the coating equipment, the fixed shaft 1 vertically passes through the support rod 3 and multiple fixings 2 in sequence, multiple fixings 2 are stacked and strung on the fixed shaft 1, the lower surface of the support rod 3 abuts against the upper surface of the support plate 12, and the upper surface of the support rod 3 abuts against the lower surface of the bottom fixing 2, which plays a role in raising and preventing the fixing 2 from falling. Multiple bearings to be plated are placed in the open cavity of the fixing 2, and their outer side surfaces and both side end surfaces are respectively fitted with the limit plate 22 and the limit block 23, and fixed with the help of gravity. The coating equipment cooperates with the connecting part 13 of the fixed shaft 1, and drives the fixed shaft 1 to rotate through the driving device. The cross-sectional shape of the fixed part 11 of the fixed shaft 1 and the shape of the through hole 24 of the fixing part 2 are both D-shaped, so that the fixing part 2 rotates synchronously with the fixing part 11, and then the bearing to be plated can also rotate synchronously with the fixing part 11, so that the film layer is evenly plated on the inner surface of each bearing, improving the quality of the bearing body. The bearing fixture provided by the present application provides a special fixture for bearing coating, which avoids the inconvenience of manual padding, is more convenient and reliable for clamping, and is more convenient for disassembly. It can clamp multiple bearings at a time, greatly improving the coating efficiency and solving the problem of time-consuming and labor-intensive bearing coating.

[0052] The above describes the specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

[0053] In the description of the present application, it should be understood that the terms "upper", "lower", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. The wording 'comprising' does not exclude the presence of elements or steps not listed in the claims. The wording 'one' or 'an' preceding an element does not exclude the presence of a plurality of such elements. The simple fact that certain measures are recorded in mutually different dependent claims does not indicate that a combination of these measures cannot be used for improvement. Any reference symbols in the claims should not be interpreted as limiting the scope.

Claims

1. A bearing fixture, characterized in that: It includes a fixed shaft, a plurality of fixing parts and a support rod, wherein the fixed shaft vertically upward passes through the support rod and the plurality of fixing parts in sequence; the fixing parts include a base plate and a plurality of limit plates arranged on the base plate, and limit blocks are arranged at both end portions of the limit plates, and an open cavity for placing the bearing to be plated is formed between the limit plates, the limit blocks and the base plate, and the limit plates and the limit blocks are respectively fitted with the outer side surface and both side end surfaces of the bearing to be plated.

2. A bearing bushing fixture according to claim 1, characterized in that: The width of the limiting block is not longer than the thickness of the bearing shell to be plated.

3. A bearing fixture according to claim 1, characterized in that: The periphery of the bottom plate is evenly cut into a plurality of semicircular rings with openings facing outwards, and a limiting plate is correspondingly arranged on each semicircular ring. The plurality of limiting plates are evenly arranged at intervals along the periphery of the bottom plate.

4. A bearing fixture according to claim 1, characterized in that: The limiting plate and the limiting block are integrally formed and fixed to the bottom plate by welding.

5. A bearing fixture according to claim 1, characterized in that: The number of the limiting plates on each of the fixing members is five.

6. A bearing fixture according to claim 1, characterized in that: A through hole is provided at the center of the bottom plate, and the through hole has a shape and size that matches the fixed shaft.

7. A bearing fixture according to claim 6, characterized in that: The cross section of the fixed shaft and the shape of the through hole are both D-shaped.

8. The bearing fixture according to claim 1, characterized in that: A through hole is opened at the center of the support rod, and the size of the through hole is smaller than the size of the bottom plate and not smaller than the size of the fixed shaft.

9. The bearing fixture according to claim 1, characterized in that: The fixed shaft comprises a fixing portion and a connecting portion, a supporting plate is arranged between the fixing portion and the connecting portion, and the fixing portion, the connecting portion and the supporting plate are fixed by welding.

10. A bearing fixture according to claim 9, characterized in that: The outer circle size of the support plate is larger than the outer circle size of the support rod, and the upper surface of the support plate can abut against the lower surface of the support rod.