Online cutting device for plastic electronic tray

By designing an online cutting device including a collection groove, clamping mechanism, cutting mechanism and support components, the plastic electronic pallet is cut and polished, and the safety hazards and low production efficiency caused by sharp edges of the pallet are solved, achieving a safer and more efficient production process.

CN222858101UActive Publication Date: 2025-05-13FUXINDE (ZHANGZHOU) PLASTIC BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421805757.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-13
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

After the plastic electronic pallet is cut, the edges of the pallet are sharp, which can easily cause scratches to the staff, pose safety hazards and affect production efficiency.

Method used

An online cutting device is designed, including a collection groove, clamping mechanism, cutting mechanism and support assembly, cutting edges of the tray through the cutting head, and synchronously use the grinding head to polish the cut position to make the edges of the tray smoother.

Benefits of technology

Through the use of the online cutting device, the edges of the pallets become smoother and no longer sharp, improving staff safety and improving the production efficiency of plastic electronic pallets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plastic electronic tray on-line cutting device which comprises a collecting groove, a positioning frame is fixedly connected to the middle of the collecting groove, a first motor is fixedly connected to one side of the outer wall of the positioning frame, and a driving shaft of the first motor penetrates through the positioning frame and is fixedly connected with a two-way threaded rod. Fixing plates are arranged at the two ends of the two-way threaded rod correspondingly, clamping mechanisms are arranged on the outer side walls of the fixing plates, and cutting mechanisms are arranged at the tops of the fixing plates. The collecting groove, the clamping mechanism, the cutting mechanism and the supporting assembly are matched with one another, when plastic burrs of the tray are cut through the cutting tool bit, the cut position is polished through the polishing head synchronously, the edge of the plastic electronic tray is smoother and is not sharp any more, and the machining efficiency of the plastic electronic tray is improved. And subsequent carrying and moving by workers are facilitated, the personal safety of the workers can be protected, and the production efficiency of the plastic electronic tray can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic pallet cutting equipment, in particular to an online cutting device for a plastic electronic pallet. Background Art

[0002] Plastic pallets are a medium that transforms static goods into dynamic goods. They are a cargo platform and a movable platform. Once loaded on the pallet, it immediately becomes mobile and becomes a flexible mobile cargo, because the goods loaded on the pallet are ready to move at any time. In the production and processing of electronic materials, it plays an important role in the transportation of electronic components and materials.

[0003] After the processing of plastic electronic pallets is completed, in order to make the subsequent use of plastic pallets more convenient, the excess plastic burrs on the outside of the pallets are often cut off. However, after cutting, the edges of some plastic pallets are relatively sharp, which can easily scratch the hands of workers when carrying pallets, posing certain safety hazards. When the workers are already injured, processing the edges of the pallets not only causes harm to the workers, but also indirectly slows down the production efficiency of subsequent plastic electronic pallets. Therefore, we propose to design an online cutting device for plastic electronic pallets. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0006] An online cutting device for a plastic electronic tray comprises a collecting trough, a positioning frame is fixedly connected to the middle of the collecting trough, a first motor is fixedly connected to one side of the outer wall of the positioning frame, a driving shaft of the first motor passes through the positioning frame and is fixedly connected to a bidirectional threaded rod, both ends of the bidirectional threaded rod are provided with a fixing plate, a clamping mechanism is provided on the outer side wall of the fixing plate, a cutting mechanism is provided on the top of the fixing plate, and a supporting assembly is provided at the center of the top of the positioning frame;

[0007] The cutting mechanism includes a linear motor fixedly connected to the top of the fixed plate, the driving end of the linear motor is fixedly connected to the equipment frame, the top of the equipment frame is fixedly connected to a second motor, the driving shaft of the second motor passes through the equipment frame and is provided with a grinding head, the side wall of the equipment frame is fixedly connected to a tool holder, and a cutting head is provided inside the tool holder.

[0008] As a preferred solution of the online cutting device of a plastic electronic pallet described in the utility model, the clamping mechanism includes a bracket fixedly connected to the inner side of a fixed plate, a clamping plate is arranged on the side of the bracket away from the fixed plate, an adjusting screw is threadedly connected to the middle part of the side of the fixed plate away from the clamping plate, the adjusting screw passes through the bracket and is connected to the clamping plate bearing, guide rods passing through the fixed plate are fixedly connected at both ends of the clamping plate, and the clamping plate is driven to approach the center of the positioning frame by turning the adjusting screw, so as to facilitate the positioning and clamping of the plastic pallet.

[0009] As a preferred solution of the online cutting device for a plastic electronic pallet described in the utility model, the support assembly includes a base fixed at the top center of the positioning frame, an electric push rod is fixedly connected to the bottom center of the base, the telescopic end of the electric push rod passes through the base and is fixedly connected to a lifting platform, the plastic pallet is placed on the top of the lifting platform, and the driving end is driven to telescope by starting the electric push rod, which facilitates the adjustment of the height of the plastic pallet so that its edge can correspond to the cutting head and the grinding head.

[0010] As a preferred solution of the online cutting device of a plastic electronic tray described in the utility model, guard plates are fixedly connected to both ends of the top of the collecting trough, and the cross-section of the guard plate is U-shaped, which is convenient for blocking the waste chips generated during the cutting and grinding process so that they can fall into the collecting trough. A movable door is hinged at the middle part of the guard plate near the bottom, which can be opened flexibly to facilitate periodic cleaning of cutting waste.

[0011] As a preferred solution of the online cutting device of a plastic electronic pallet described in the utility model, a slider is fixedly connected at the bottom center of the fixed plate, the slider is slidably connected to the inner walls of the positioning frame on both sides, the two-way threaded rod passes through the slider and is threadedly connected thereto, when the two-way threaded rod rotates, it is convenient to drive the slider and the fixed plate to move, and a dust cover fixed to the surface of the slider is provided on the top of the two-way threaded rod, which is convenient for protecting the two-way threaded rod and preventing waste chips from falling on the two-way threaded rod and affecting the drive of the fixed plate.

[0012] As a preferred solution of the online cutting device of a plastic electronic pallet described in the utility model, the end of the second motor drive shaft is fixedly connected to a mounting seat corresponding to a grinding head, and the grinding head is detachably arranged to facilitate maintenance and replacement of the grinding head. The bottom of the grinding head is conical and the inclined outer surface is arranged to facilitate grinding and polishing the edge of the plastic pallet after cutting the burrs.

[0013] As a preferred solution of the online cutting device for a plastic electronic pallet described in the utility model, the first motor and the second motor are both servo motors, the drive shaft can be rotated forward and reverse and self-locked, and the coordinated work between the linear motor and the electric push rod can be achieved through external PLC programming, which is convenient for staff to remotely control and perform online operations.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The utility model realizes that the collecting groove, the clamping mechanism, the cutting mechanism and the supporting assembly cooperate with each other. When the plastic burrs of the pallet are cut by the cutting knife head, the cut position is grinded by the grinding head at the same time, so that the edge of the plastic electronic pallet is smoother and no longer sharp, which is convenient for subsequent staff to carry and move. It is not only beneficial to protect the personal safety of the staff, but also beneficial to improve the production efficiency of the plastic electronic pallet. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0017] Figure 1 This is a three-dimensional diagram of an online cutting device for a plastic electronic tray according to the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of a positioning frame of an online cutting device for a plastic electronic tray of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of a fixed plate of an online cutting device for a plastic electronic tray according to the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of a clamping mechanism of an online cutting device for a plastic electronic tray of the utility model;

[0021] Figure 5The utility model is a schematic diagram of the support component structure of an online cutting device for a plastic electronic tray.

[0022] Legend: 1. Collecting trough; 101. Guard plate; 102. Movable door; 2. Positioning frame; 3. First motor; 4. Bidirectional threaded rod; 5. Fixed plate; 501. Slider; 502. Dust cover; 6. Clamping mechanism; 601. Bracket; 602. Clamping plate; 603. Adjusting screw; 604. Guide rod; 7. Cutting mechanism; 701. Linear motor; 702. Equipment frame; 703. Second motor; 704. Grinding head; 705. Tool holder; 706. Cutting head; 8. Support assembly; 801. Base; 802. Electric push rod; 803. Lifting platform. DETAILED DESCRIPTION

[0023] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0024] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0025] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0026] See also Figure 1-5 The utility model provides an online cutting device for a plastic electronic tray, comprising a collecting trough 1, wherein both ends of the top of the collecting trough 1 are fixedly connected with guard plates 101, and the cross section of the guard plate 101 is U-shaped, which is convenient for blocking the waste generated during the cutting and grinding process so that it can fall into the collecting trough 1, and the middle part of the guard plate 101 near the bottom is hinged with a movable door 102, which can be flexibly opened to facilitate periodic cleaning of cutting waste.

[0027] A positioning frame 2 is fixedly connected to the middle of the collecting tank 1, and a first motor 3 is fixedly connected to one side of the outer wall of the positioning frame 2. The driving shaft of the first motor 3 passes through the positioning frame 2 and is fixedly connected to a bidirectional threaded rod 4. Fixed plates 5 are provided at both ends of the bidirectional threaded rod 4.

[0028] Among them, a slider 501 is fixedly connected at the bottom center of the fixed plate 5, and the slider 501 is slidably connected to the inner walls of the positioning frame 2 on both sides. The bidirectional threaded rod 4 passes through the slider 501 and is threadedly connected thereto. When the bidirectional threaded rod 4 rotates, it is convenient to drive the slider 501 and the fixed plate 5 to move. A dust cover 502 fixed to the surface of the slider 501 is provided on the top of the bidirectional threaded rod 4, which is convenient for protecting the bidirectional threaded rod 4 and preventing waste chips from falling on the bidirectional threaded rod 4 and affecting the driving of the fixed plate 5.

[0029] A clamping mechanism 6 is provided on the outer side wall of the fixing plate 5 .

[0030] The clamping mechanism 6 includes a bracket 601 fixedly connected to the inner side of the fixed plate 5, a clamping plate 602 is arranged on the side of the bracket 601 away from the fixed plate 5, an adjusting screw 603 is threadedly connected to the middle part of the side of the fixed plate 5 away from the clamping plate 602, the adjusting screw 603 passes through the bracket 601 and is connected to the bearing of the clamping plate 602, both ends of the clamping plate 602 are fixedly connected with guide rods 604 passing through the fixed plate 5, and the clamping plate 602 is driven to approach the center of the positioning frame 2 by twisting the adjusting screw 603, so as to facilitate the positioning and clamping of the plastic pallet.

[0031] A cutting mechanism 7 is provided on the top of the fixing plate 5 .

[0032] The cutting mechanism 7 includes a linear motor 701 fixedly connected to the top of the fixed plate 5, the driving end of the linear motor 701 is fixedly connected to the equipment frame 702, the top of the equipment frame 702 is fixedly connected to a second motor 703, the driving shaft of the second motor 703 passes through the equipment frame 702 and is provided with a grinding head 704, the side wall of the equipment frame 702 is fixedly connected to a tool holder 705, and a cutting head 706 is provided inside the tool holder 705.

[0033] In this embodiment, the end of the driving shaft of the second motor 703 is fixedly connected to a mounting seat corresponding to the grinding head 704. The grinding head 704 is detachable to facilitate maintenance and replacement of the grinding head 704. The bottom of the grinding head 704 is conical and the inclined outer surface is convenient for grinding and polishing the edge of the plastic pallet after cutting the burrs.

[0034] A support assembly 8 is provided at the top center of the positioning frame 2 .

[0035] The support assembly 8 includes a base 801 fixed at the top center of the positioning frame 2, an electric push rod 802 is fixedly connected to the bottom center of the base 801, the telescopic end of the electric push rod 802 passes through the base 801 and is fixedly connected to the lifting platform 803, and the plastic pallet is placed on the top of the lifting platform 803. By starting the electric push rod 802 to drive the driving end to telescope, the height of the plastic pallet can be adjusted so that its edge can correspond to the cutting head 706 and the grinding head 704.

[0036] In this embodiment, the first motor 3 and the second motor 703 are both servo motors, the drive shaft can be forward and reverse and self-locking, and the coordinated work between the linear motor 701 and the electric push rod 802 can be achieved through external PLC programming, which is convenient for staff to remotely control and perform online operations.

[0037] When in use, the staff first connects the first motor 3, the linear motor 701, the second motor 703 and the electric push rod 802 to an external power source.

[0038] The plastic pallet to be cut is placed on the top of the lifting platform 803, and the first motor 3 is started to drive the bidirectional threaded rod 4 to rotate, driving the two fixing plates 5 to approach each other in the positioning frame 2 until the clamping plate 602 contacts and clamps the plastic pallet.

[0039] During the positioning of the plastic pallet, the adjusting screw 603 can be turned to drive the clamping plate 602 for fine adjustment, and the electric push rod 802 can be started to drive the lifting platform 803 to rise and fall, ensuring that the edge of the plastic pallet corresponds to the blade of the cutting head 706 and the tapered side wall of the grinding head 704.

[0040] Plastic pallets of the same batch have the same size, and the screw rod 603 and the lifting platform 803 only need to be adjusted once. Subsequently, it is only necessary to start the first motor 3 to drive the clamping plate 602 to move back and forth, so as to achieve rapid clamping and loosening of the plastic pallet, which is convenient for disassembly and assembly of the plastic pallet.

[0041] When working, the second motor 703 is started to drive the grinding head 704 to rotate at a high speed, and the linear motor 701 is started to drive the equipment frame 702 to move horizontally along the outside of the plastic pallet to cut the plastic burrs of the plastic pallet. When moving, the cutting head 706 is always kept moving in front of the grinding head 704. After the cutting head 706 removes the burrs, the grinding head 704 then grinds the edge of the plastic pallet to make the edge smoother and no longer sharp.

[0042] The device can cut two sides of the plastic pallet simultaneously. After a single operation is completed, the first motor 3 drives the clamping plate 602 to move and loosen. The staff can rotate the plastic pallet 90 degrees and then clamp it with the clamping plate 602 to cut the remaining sides. Most of the waste generated during cutting can fall into the collection tank 1 under the blockage of the guard plate 101, which is convenient for subsequent opening of the movable door 102 for unified cleaning.

[0043] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. An online cutting device for a plastic electronic tray, comprising a collecting tank (1), characterized in that: A positioning frame (2) is fixedly connected to the middle of the collecting tank (1); a first motor (3) is fixedly connected to one side of the outer wall of the positioning frame (2); a driving shaft of the first motor (3) passes through the positioning frame (2) and is fixedly connected to a bidirectional threaded rod (4); both ends of the bidirectional threaded rod (4) are provided with a fixing plate (5); a clamping mechanism (6) is provided on the outer wall of the fixing plate (5); a cutting mechanism (7) is provided on the top of the fixing plate (5); and a supporting assembly (8) is provided at the center of the top of the positioning frame (2); The cutting mechanism (7) comprises a linear motor (701) fixedly connected to the top of the fixed plate (5); the driving end of the linear motor (701) is fixedly connected to an equipment frame (702); the top of the equipment frame (702) is fixedly connected to a second motor (703); the driving shaft of the second motor (703) passes through the equipment frame (702) and is provided with a grinding head (704); the side wall of the equipment frame (702) is fixedly connected to a tool holder (705); a cutting tool head (706) is provided inside the tool holder (705).

2. The online cutting device for a plastic electronic tray according to claim 1, characterized in that: The clamping mechanism (6) comprises a bracket (601) fixedly connected to the inner side of the fixed plate (5); a clamping plate (602) is arranged on the side of the bracket (601) away from the fixed plate (5); an adjusting screw (603) is threadedly connected to the middle part of the side of the fixed plate (5) away from the clamping plate (602); the adjusting screw (603) passes through the bracket (601) and is connected to the bearing of the clamping plate (602); and guide rods (604) passing through the fixed plate (5) are fixedly connected at both ends of the clamping plate (602).

3. The online cutting device for a plastic electronic tray according to claim 1, characterized in that: The support assembly (8) comprises a base (801) fixed at the top center of the positioning frame (2), an electric push rod (802) fixedly connected at the bottom center of the base (801), and a telescopic end of the electric push rod (802) passes through the base (801) and is fixedly connected to a lifting platform (803).

4. The online cutting device for a plastic electronic tray according to claim 1, characterized in that: Both ends of the top of the collecting tank (1) are fixedly connected to guard plates (101), the cross section of the guard plate (101) is U-shaped, and a movable door (102) is hingedly connected to the middle of the guard plate (101) near the bottom.

5. The online cutting device for a plastic electronic tray according to claim 1, characterized in that: A slider (501) is fixedly connected to the center of the bottom of the fixed plate (5), and the slider (501) is slidably connected to the inner wall of the positioning frame (2) on both sides. The bidirectional threaded rod (4) passes through the slider (501) and is threadedly connected thereto. A dust cover (502) fixed to the surface of the slider (501) is provided on the top of the bidirectional threaded rod (4).

6. The online cutting device for a plastic electronic tray according to claim 1, characterized in that: The end of the driving shaft of the second motor (703) is fixedly connected to a mounting seat corresponding to the grinding head (704); the grinding head (704) is detachably arranged, and the bottom of the grinding head (704) is conical.

7. The online cutting device for a plastic electronic tray according to claim 1, characterized in that: The first motor (3) and the second motor (703) are both servo motors.