Side cutting machine for ALC plate production line
By designing an integrated side cutting machine, the problems of low production efficiency and high cost caused by the single operation structure of traditional ALC board production line are solved, and the efficient and automated production of ALC boards are achieved, and the quality and yield of finished products are improved.
Patent Information
- Application Number
- CN202420970499.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The traditional ALC board production line has a single operating structure, resulting in low production efficiency, large operating space and high production costs, which cannot meet the production requirements of the enterprise.
A side cutting machine for ALC plate production line is designed to integrate cutting, surface finishing and milling operations, and multifunctional automated operations are achieved through the combination of frame, horizontal cutting device, scraping device and milling device.
Through integrated processing, the process flow is optimized, production efficiency is improved, production costs are reduced, the finished product quality and yield of ALC boards are improved, and losses are reduced.
Smart Images
Figure CN222858436U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of assembled building equipment, in particular to a side cutting machine used for an ALC board production line. Background Art
[0002] ALC panels are mainly processed and manufactured on factory production lines. The demolded blanks are cut longitudinally into layers of ALC panels. After the longitudinal cutting is completed, the surface needs to be broken, smoothed, and grooved. For the above operation process, the traditional operation structure is single, and the operation tasks are completed in sequence at multiple stations. This method has low production efficiency, large operating space requirements, and high production costs, which does not meet the production requirements of enterprises. How to design a device that integrates the requirements of breaking, surface smoothing, and groove milling has become an engineering problem that needs to be solved urgently in this industry. Summary of the invention
[0003] The utility model aims to provide a side cutting machine for an ALC board production line, which performs surface finishing and groove milling operations on the ALC board after longitudinal cutting through integrated operation equipment, thereby improving production efficiency and optimizing production technology.
[0004] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0005] A side cutting machine for an ALC board production line comprises a frame, a horizontal cutting device, a surface scraping device and a groove milling device.
[0006] The frame includes a rectangular frame and a skin-breaking device. The rectangular frame is formed by welding a door frame and longitudinal beams, and a plurality of columns are arranged between the longitudinal beams. The door frame is provided with a skin-breaking device, and the skin-breaking device includes a fixed frame and a skin-breaking knife. The fixed frame is fixedly welded to the door frame, and the skin-breaking knife array is distributed on the fixed frame.
[0007] The horizontal cutting device includes a bracket, a first guide rod, a second guide rod, an adjustment rod, a first cylinder, a first support rod, a second support rod, and a wire hanging rod. The bracket is fixedly connected to one end of the first guide rod and the second guide rod respectively, and the other ends of the first guide rod and the second guide rod are connected to the column of the frame through a movable pair. The middle of the bracket is also fixedly connected to one end of the adjustment rod, and the support of the adjustment rod is fixedly connected to the frame. The upper end of the bracket is fixedly connected to the first support rod, and two groups of first cylinders are fixedly connected to the first support rod; the lower end of the bracket is fixedly connected to the second support rod, and two groups of wire hanging rods are fixedly connected to the upper part of the second support rod.
[0008] There are two groups of horizontal cutting devices, which are symmetrically arranged on the frame. The ends of the first cylinders on the same side are respectively hooked with one end of a steel wire, and then the steel wires are successively passed around the steel wire hanging rods on both sides of the bottom and connected to the ends of the first cylinders on the other side. The bottom of the ALC board can be cut by tightening the steel wire through the first cylinder to separate it from the side board.
[0009] The scraping device includes a first scraper group, a second scraper group, and a third scraper group. The first scraper group includes a first scraper, a second scraper, a first guide rail slider device, and a second cylinder. The first scraper is fixedly mounted on the column of the frame, and the second scraper is a movable part, which is connected to the column of the frame through the first guide rail slider device and the second cylinder. There are two groups of the first guide rail slider device and the second cylinder, which together drive the second scraper to move horizontally.
[0010] The structures of the second scraper group and the third scraper group are the same as that of the first scraper group. The scraper groups scrape the side surfaces of the ALC plate in sequence, and the accuracy thereof is gradually improved.
[0011] The slot milling device includes a first slot milling device, a second slot milling device, a third slot milling device, and a fourth slot milling device. The first slot milling device includes a milling cutter, a milling cutter holder, an upper hook plate, a tool holder movable plate, a third cylinder, a fourth cylinder, and a second guide rail slider device. The milling cutter holder is connected to the column of the frame through the second guide rail slider device, and a third cylinder is also connected between the milling cutter holder and the frame column. There are two groups of the third cylinder and the second guide rail slider device. The upper end of the milling cutter holder is fixedly connected with an upper hook plate, the upper hook plate is hinged to one end of the milling cutter, the other end of the milling cutter is hinged to one end of the tool holder movable plate, the middle of the tool holder movable plate is hinged to the tool holder, and a fourth cylinder is also hinged between the end of the tool holder movable plate and the tool holder, and the fourth cylinder can tighten the milling cutter by driving the tool holder movable plate.
[0012] The first slot milling device is symmetrically arranged on both sides of the frame, and the milling cutter is used to perform slotting operations on both sides of the ALC board. The second slot milling device, the third slot milling device, and the fourth slot milling device have the same structure as the first slot milling device, and perform slotting operations on the ALC board in sequence, and their accuracy is gradually improved.
[0013] The frame is also provided with an inclined plate and a waste scraping device, and the inclined plate is fixedly mounted on the bottom of the frame. The waste scraping device includes a support tube, a scraper frame, a scraper, and a spring. The support tube is fixedly connected to the frame, the scraper frame is hinged to the support tube through a rotating pair, and the scraper is fixedly mounted on the scraper frame. A spring is also connected between the scraper frame and the support tube, and a limit plate is welded on the pin shaft of the scraper frame. The limit plate and the limit bolt on the support tube together constitute a limit device, and the limit device cooperates with the spring to ensure that the scraper can contact the surface of the side plate.
[0014] Compared with the prior art, the outstanding advantages of the utility model are:
[0015] 1. The utility model is a side cutting machine for an ALC board production line, which integrates cutting, surface finishing and groove milling, completes the required operations at one station, optimizes the process flow, reduces production costs, and meets the requirements of enterprises for reducing consumption and increasing production.
[0016] 2. The surface finishing and groove milling process of the side cutting machine used in the ALC board production line of the utility model are performed multiple times, and the accuracy is gradually improved. Through this operation method, not only the quality of the finished product of the ALC board is improved, but also the yield is improved and the loss is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is one of the schematic diagrams of a side cutting machine used in an ALC board production line of the utility model.
[0018] Figure 2 This is the second schematic diagram of a side cutting machine used in an ALC board production line of the utility model.
[0019] Figure 3 This is the third schematic diagram of a side cutting machine used in an ALC board production line of the utility model.
[0020] Figure 4 This is one of the partial schematic diagrams of a side cutting machine used in an ALC board production line of the utility model.
[0021] Figure 5 This is the second partial schematic diagram of a side cutting machine used in an ALC board production line of the utility model.
[0022] Figure 6 This is the fourth schematic diagram of a side cutting machine for an ALC board production line of the utility model.
[0023] Figure 7 This is the fifth schematic diagram of a side cutting machine used in an ALC board production line of the utility model. Implementation
[0024] The following is attached Figures 1 to 7 The technical solution of the utility model is further illustrated with embodiments.
[0025] Comparison Figure 1 The side cutting machine for the ALC board production line includes a frame 1, a horizontal cutting device 2, a scraping device 3, and a milling device 4.
[0026] Comparison Figure 1 , Figure 2 , Figure 3The frame 1 includes a rectangular frame 5 and a skin-breaking device 6. The rectangular frame 5 is formed by welding a door frame 7 and a longitudinal beam 8, and a plurality of columns 9 are arranged between the longitudinal beams 8. The door frame 7 is provided with a skin-breaking device 6, and the skin-breaking device 6 includes a fixed frame 10 and a skin-breaking knife 11. The fixed frame 10 is fixedly welded to the door frame 7, and the skin-breaking knives 11 are distributed in an array on the fixed frame 10.
[0027] Comparison Figure 1 , Figure 2 , Figure 3 The horizontal cutting device 2 includes a bracket 12, a first guide rod 13, a second guide rod 14, an adjustment rod 15, a first cylinder 16, a first support rod 17, a second support rod 18, and a wire hanging rod 19. The bracket 12 is fixedly connected to one end of the first guide rod 13 and the second guide rod 14 respectively, the other end of the first guide rod 13 is connected to the column 9 of the frame 1 through the first moving pair 46, and the second guide rod 14 is connected to the column 9 of the frame 1 through the second moving pair 47. The middle of the bracket 12 is fixedly connected to one end of the adjustment rod 15, and the support of the adjustment rod 15 is fixedly connected to the frame 1. The upper end of the bracket 12 is fixedly connected to the first support rod 17, and two groups of first cylinders 16 are fixedly connected to the first support rod 17; the lower end of the bracket 12 is fixedly connected to the second support rod 18, and two groups of wire hanging rods 19 are fixedly connected to the upper part of the second support rod 18. The adjustment rod 15 can adjust the distance between the two support rods by rotating the end flange 20.
[0028] Comparison Figure 1 , Figure 2 , Figure 3 The horizontal cutting device 2 has two groups, which are symmetrically arranged on the frame 1. The ends of the first cylinders 16 on the same side are respectively hooked with one end of a steel wire, and then the steel wires are successively passed around the steel wire hanging rods 19 on both sides of the bottom and connected to the ends of the first cylinders 16 on the other side. The first cylinders 16 tighten the steel wires to cut the bottom of the ALC plate 56 and separate it from the side plate 57.
[0029] Comparison Figure 1 , Figure 2 , Figure 4 , Figure 6The scraping device 3 includes a first scraper group 21, a second scraper group 22, and a third scraper group 23. The first scraper group 21 includes a first scraper 24, a second scraper 25, a first guide rail slider device 26, and a second cylinder 27. The first scraper 24 is fixedly mounted on the column 9 of the frame 1, and the second scraper 25 is a movable part. The second scraper 25 is fixedly connected to the slider of the first guide rail slider device 26, and the guide rail of the first guide rail slider device 26 is fixedly connected to the column 9 of the frame 1; the second scraper 25 is also hinged to the piston rod head of the second cylinder 27 through the first rotating pair 48, and the cylinder body of the second cylinder 27 is fixedly connected to the column 9 of the frame 1. The first guide rail slider device 26 and the second cylinder 27 are two groups in total, which jointly drive the second scraper 25 to move laterally.
[0030] Comparison Figure 1 , Figure 6 The structures of the second scraper group 22 and the third scraper group 23 are the same as those of the first scraper group 21. The scraper groups scrape the side surfaces of the ALC plate 56 in sequence, and the accuracy thereof is gradually improved.
[0031] Comparison Figure 1 , Figure 5 , Figure 6 , the milling device 4 includes a first milling device 28, a second milling device 29, a third milling device 30, and a fourth milling device 31. The first milling device 28 includes a milling cutter 32, a milling cutter holder 33, an upper hook plate 34, a movable plate of the cutter holder 35, a third cylinder 36, a fourth cylinder 37, and a second guide rail slider 38. The milling cutter holder 33 is fixedly connected to the slider of the second guide rail slider device 38, and the guide rail of the second guide rail slider 38 device is fixedly connected to the column 9 of the frame 1. The milling cutter holder 33 is hinged to the piston rod head of the third cylinder 36 through the second rotating pair 49, and the cylinder body of the third cylinder 36 is fixedly connected to the column 9 of the frame 1. The third cylinder 36 and the second guide rail slider 38 are two groups in total, which jointly drive the milling cutter 32 to move laterally. An upper hook plate 34 is fixedly connected to the upper end of the milling cutter holder 33, and the upper hook plate 34 is hinged to one end of the milling cutter 32 through a third rotating pair 50. The other end of the milling cutter 32 is hinged to one end of a tool holder movable plate 35 through a fourth rotating pair 51. The middle of the tool holder movable plate 35 is hinged to the milling cutter holder 33 through a fifth rotating pair 52. The end of the tool holder movable plate 35 is hinged to one end of a fourth cylinder 37 through a sixth rotating pair 53. The other end of the fourth cylinder 37 is hinged to the milling cutter holder 33 through a seventh rotating pair 54. The fourth cylinder 37 can tighten the milling cutter 32 by driving the tool holder movable plate 35.
[0032] Comparison Figure 1 , Figure 5 , Figure 6The first slot milling device 28 is symmetrically arranged on both sides of the frame 1, and the milling cutter 32 is used to perform slotting operations on both sides of the ALC board 56. The second slot milling device 29, the third slot milling device 30, and the fourth slot milling device 31 have the same structure as the first slot milling device 28, and perform slotting operations on the ALC board 56 in sequence, and the accuracy thereof is gradually improved.
[0033] Comparison Figure 1 , Figure 7 , the frame 1 is also provided with an inclined plate 39 and a waste scraping device 40, and the inclined plate 39 is fixedly mounted at the bottom of the frame 1. The waste scraping device 40 includes a support tube 41, a scraper frame 42, a scraper 43, and a spring 44. The support tube 41 is fixedly connected to the frame 1, the scraper frame 42 is hinged to the support tube 41 through the eighth rotation pair 55, and the scraper 43 is fixedly mounted on the scraper frame 42. A spring 44 is also connected between the scraper frame 42 and the support tube 41, and a limit plate 45 is welded on the pin shaft of the scraper frame 42. The limit plate 45 and the limit bolt on the support tube 41 together constitute a limit device, and the limit device cooperates with the spring 44 to ensure that the scraper 43 can contact the surface of the side plate 57.
[0034] Comparison Figure 1 During the operation of the side cutting machine for producing the ALC board 56, the ALC board 56 on the side plate 57 is slowly transported into the workstation by the conveyor, and first the skinning knife 11 cuts off the skin on the surface of the ALC board 56, and then the tightened steel wire separates the bottom of the ALC board 56 from the side plate 57; further, the ALC board 56 is scraped and grooved in turn; finally, the waste scraping device 40 at the end of the frame 1 cleans the waste on the surface of the side plate 57.
[0035] Except for the technical features described in the specification, all other technical features are known technologies to the professionals in this field.
Claims
1. A side cutting machine for an ALC board production line, comprising a frame, a horizontal cutting device, a scraping device, and a milling device, characterized in that: The frame includes a rectangular frame and a skin-breaking device; the rectangular frame is formed by welding a door frame and a longitudinal beam, and a plurality of columns are arranged between the longitudinal beams; the door frame is provided with a skin-breaking device, and the skin-breaking device includes a fixed frame and a skin-breaking knife, the fixed frame is fixedly welded to the door frame, and the skin-breaking knife array is distributed on the fixed frame; The horizontal cutting device includes a bracket, a first guide rod, a second guide rod, an adjusting rod, a first cylinder, a first support rod, a second support rod, and a wire hanging rod; the bracket is fixedly connected to one end of the first guide rod and the second guide rod, respectively, and the other ends of the first guide rod and the second guide rod are connected to the column of the frame through a movable pair, the middle of the bracket is also fixedly connected to one end of the adjusting rod, and the support of the adjusting rod is fixedly connected to the frame; the upper end of the bracket is fixedly connected to the first support rod, and two groups of first cylinders are fixedly connected to the first support rod; the lower end of the bracket is fixedly connected to the second support rod, and two groups of wire hanging rods are fixedly connected to the upper part of the second support rod.
2. The side cutting machine for an ALC board production line according to claim 1, characterized in that: There are two groups of horizontal cutting devices, which are symmetrically arranged on the frame. The ends of the first cylinders on the same side are respectively hooked with one end of a steel wire, and then the steel wires are successively passed around the wire hanging rods on both sides of the bottom and connected to the ends of the first cylinders on the other side.
3. The side cutting machine for an ALC board production line according to claim 1, characterized in that: The scraping device comprises a first scraper group, a second scraper group, and a third scraper group; the first scraper group comprises a first scraper, a second scraper, a first guide rail slider device, and a second cylinder; the first scraper is fixedly mounted on a column of a frame, and the second scraper is a movable part, connected to the column of the frame through a first guide rail slider device and a second cylinder; the first guide rail slider device and the second cylinder are two groups in total, which jointly drive the second scraper to move laterally; The structures of the second scraper group and the third scraper group are the same as that of the first scraper group, and the scraper groups scrape the side surfaces of the ALC plate in sequence.
4. The side cutting machine for an ALC board production line according to claim 1, characterized in that: The slot milling device comprises a first slot milling device, a second slot milling device, a third slot milling device, and a fourth slot milling device; the first slot milling device comprises a milling cutter, a milling cutter holder, an upper hook plate, a tool holder movable plate, a third cylinder, a fourth cylinder, and a second guide rail slider device; the milling cutter holder is connected to the column of the frame through the second guide rail slider device, and a third cylinder is further connected between the milling cutter holder and the frame column, and there are two groups of the third cylinder and the second guide rail slider device; an upper hook plate is fixedly connected to the upper end of the milling cutter holder, the upper hook plate is hinged to one end of the milling cutter, the other end of the milling cutter is hinged to one end of the tool holder movable plate, the middle of the tool holder movable plate is hinged to the tool holder, and a fourth cylinder is further hinged between the end of the tool holder movable plate and the tool holder, and the fourth cylinder can tighten the milling cutter by driving the tool holder movable plate; The first milling device is symmetrically arranged on both sides of the frame, and uses a milling cutter to perform slotting operations on both sides of the ALC board; the second milling device, the third milling device, and the fourth milling device have the same structure as the first milling device, and perform slotting operations on the ALC board in turn.
5. The side cutting machine for an ALC board production line according to claim 1, characterized in that: The frame is also provided with an inclined plate and a waste scraping device, and the inclined plate is fixedly installed at the bottom of the frame; the waste scraping device includes a support tube, a scraper frame, a scraper, and a spring; the support tube is fixedly connected to the frame, the scraper frame is hinged to the support tube through a rotating pair, and the scraper is fixedly installed on the scraper frame; a spring is also connected between the scraper frame and the support tube, and a limiting plate is welded on the pin shaft of the scraper frame, and the limiting plate and the limiting bolt on the support tube together constitute a limiting device.